T-POWER CL5830-C08 Series Instructions Manual
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T-POWER CL5830-C08 Series Instructions Manual

120&180kw integrated dc charger
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120&180kW Integrated DC
Charger instructions

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Summary of Contents for T-POWER CL5830-C08 Series

  • Page 1 Contents 120&180kW Integrated DC Charger instructions...

  • Page 2: Table Of Contents

    Instructions for CL5830Charger Contents CONTENTS ......................2 ATTENTION ....................... 3 STATEMENT....................... 6 BEFORE USE ...................... 1 1.1 O .................. 1 PENING ONFIRMATION 1.2 EV C ....................2 HARGER INSTALLATION PREPARATION ................7 2.1 E ..................7 XTERNAL PREPARATION 2.2 I ..................

  • Page 3: Attention

    Attention Attention To prevent accidents from causing damage to your personal and property, the following statement should be made on matters needing attention.  Distinguish and explain the degree of injury and damage caused by misuse of this product. The sign indicates the relevant content of "most likely to lead to death or serious injury".
  • Page 4 Instructions for CL5830Charger charger when cracks, wear, rupture by electric shock or bare charging cables occurredon charging plugs or cables. (If the above dangerous situation is found, please contact after-sales personnel in time) It is strictly forbidden to touch the chargerplug core with hand when charging.
  • Page 5 Attention after-sales personnel first, and do not operate blindly. When there is water on the surface of the charger, please do not open the chargercover shell.

  • Page 6: Statement

    Instructions for CL5830Charger Statement Statement： This product is only used for EV charging If there are any changes in the contents and specifications of this instruction, please refer to the information published on the company's website and WeChatofficial account. The final right of interpretation belongs to the company.

  • Page 7: Before Use

    1.1 Opening Confirmation  Abstract The CL5830-C08 Series AC/DC Electric Vehicle Supply Equipment (herein after referred to as Charger), is mainly used for fast charging for EVs in DC and/or AC. The charger be able using in outdoor and charging multi plugs together.

  • Page 8: Ev Charger

    Instructions for CL5830Charger 1.2 EV Charger  Name of parts ③ ④ ⑤ ① ⑥ ② ⑦ Left Front Right Note：The appearance of the drawing is only for illustration. Different products may have different configurations. Please refer to physical objects.
  • Page 9 Before Use number Name of Parts number Name of Parts Name Plate Emergencystop Air outlet Air inlet Case Earthing LED indicator Display Screen Card Reader...
  • Page 10 Instructions for CL5830Charger  Specifications and technical parameters Model CL5830-C08D Parameters Charging interface CCS2+CCS2 Input Voltage (Vac) 400V±10% Frequency 50/60Hz Dimensions(W*D*Hm 850*850*1800 Starting Mode Card(optional)/APP(need connected with backstage)/Password AC & DC: Full charge automatically Charging Mode DC only: by time/ by electricity/by charge amount Rated Power CCS2：120kW /180kW Rated Current...
  • Page 11 Before Use  30kW 1000A Charge Power Module...
  • Page 12 Instructions for CL5830Charger  Summary of Main Functions Peripheral Function Green: idle Yellow: Charging Red: Fault Display Screen For display charging information and other functions Emergency Stop Stop charging emergency Card reader (Optional) for using Card to start charging Charging Plug Funtions e-Lock function Lock the charge plug during charging, and unlock when (DC only)

  • Page 13: Installation Preparation

    Installation Preparation Installation Preparation 2.1 External preparation Contact the owner to confirm the load and installation policy to support the installation of the charging device. 2.2 Installation basis  The Operation Space of charger should not less than 1m when installation.

  • Page 14: Installation Method

    Instructions for CL5830Charger Installation method 3.1 Installation Precautions  Please ensure that the foundation surface of the installation is flat and the strength meets the requirements before installation.  Please open the charging equipment box door before installation, check that the accessories are complete, the wiring is good, and there is no looseness;...

  • Page 15: Charging Equipment Installation

    Installation method 3.2Charging equipment installation Charger installation effect diagram (the illustration is for reference only, please refer to the actual product) Note: The charger must be installed on a custom concrete foundation, and the foundation should be based on the installation foundation drawings or civil engineering drawings.
  • Page 16 Instructions for CL5830Charger Dimensions of the Fixed hole： Ac power cable inlet hole Dimensions of the Fixed hole（mm） 2、 Open the front door, remove screws A and B, 1、Dismantle the outer Remove the front and rear sealing plates of the packaging of the equipment base...
  • Page 17 Installation method expansion anchor bolt 120kW √ √ √ √ 180kW √ √ √ √ √ √ 3、Place the device on the ○ 4 Open the side door, access the cable from foundation and align the the bottom, and insert the module into the reserved holes with the module slot.

  • Page 18: Wiring And Earthing

    Instructions for CL5830Charger 3.3 Wiring and earthing Connect the three-phase five-wire (380V) to the charging device, and note that the colors between the phase lines must correspond one-to-one, and the ground wire must be connected. Connect the AC input cable by silk-printing L1, L2, L3, N, and PE at the copper bar Note: Wiring and grounding must be performed by a professional electrician with an electrician's license.

  • Page 19: Instructions

    Instructions manufacturer or operated by a professional): 1. Check if the incoming terminal, circuit breaker and contactor terminal screws are tightened; 2. Power on the charging device; 3. Turn the circuit breaker switch in the device to ON; 4. Use a multimeter to measure whether the incoming power supply matches the input voltage in 1.2 specifications and technical parameters.

  • Page 20: Precautions For Use

    Instructions for CL5830Charger 4.2 Precautions for use  Please confirm the voltage parameters of the EV before connection (the input voltage exceeds the rated voltage, which may cause the device to smoke or fire).  Before connecting the charger to the EV, please make sure there is no water or foreign matter in the charging plug and the charging socket on the electric car.

  • Page 21: Settingdial Code

    Instructions 4.3 Settingdial code Before put the power modular in, each of it should be set dial code. The dial code is a binary 8421 code format, and the high and low bits are arranged from right to left (as the fig below); The DIP switch is down, indicating 0, and it is up, indicating 1.

  • Page 22: Troubleshooting

    Instructions for CL5830Charger Troubleshooting 3.1 Position of device abnormal display Indicator （red light） ；screen（alarm information） 3.2 Common troubleshooting methods Problem Possible reasons Dealing methods Cannot start input voltage is Use a voltmeter to check that if the system when power is too high or too input voltage/frequency meets the specifications.
  • Page 23 Troubleshooting Check if the vehicle has been turned off The vehicle is not (some vehicles need to be turned on with turned off the car key to charge). Check whether the network cable interface Network not or 4G card is fixed, and confirm with the connected operator whether it is caused by network fluctuations.
  • Page 24 Instructions for CL5830Charger selection error Repeatedly Network Enhance network signals or check the reconnect instability network cable interface. Contact the customer service center and Improper Card locked bring the charging card to the customer operation service center to unlock. If you encounter other abnormal conditions or cannot resume normal use after completing the above operations, please contact customer service center to solve.

  • Page 25: After-Sales Service (Repair)

    After-sales service (Repair) After-sales service (Repair) 4.1 Inspection method Daily check list for the charger（operation charger） Name of Chargingstation Charger number Execution Device outlook Dealing suggestions record If you find a problem, please Check if the display is calibrate the screen first; if it still normal (including whether does not work after calibration, the display unit is clear and...
  • Page 26 Instructions for CL5830Charger Check if the device door If you find any problems, please lock is normal. contact the factory for repair. Check whether charger and the base are well If you find a problem, please sealed, free from cracks re-block or replace the base.
  • Page 27 After-sales service (Repair) Execution Inside the device Dealing suggestions record Check that screw Make sure that all wires are connections between the securely connected wires and the electrical screws electrical components are secure. components. Check that the wiring is If the cable or control cable is intact cable damaged,...

  • Page 28: Repair/Replacement Of Parts

    Instructions for CL5830Charger department personnel Date 4.2 Repair/Replacement of Parts During the warranty period, due to defective or normal deterioration, the chargerdamaged or cannot be used normally. Our company is responsible for the maintenance, debugging or replacement of spare parts for the user. If it is found to have deliberate acts such as disassembly, impact, smashingetc.

This manual is also suitable for:

Cl5830-c08d

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