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- Page 1 Instruction Manual Machine Condition Tester T30 SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com...
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Page 2: Table Of Contents
Measuring with Machine Condition Tester T30 Contents General Machine Condition Tester T30 ............1 Measuring with Machine Condition Tester T30 ........3 Basic, Logger and Expert versions ............1 Functions in manual and data logger mode ........2 Instrument layout, screen and keys ............ 3 Instrument layout, inputs .............. - Page 3 Data logging – measuring sequence [Logger, Expert] ....56 Displays in data logging mode [Logger, Expert] ......57 Setting comments [Logger, Expert] ..........58 Multiple SPM results [Logger, Expert] ..........59 Alternative measurements, setup [Logger, Expert] ......60 Check points [Logger, Expert] ............62 Long-time recording, program setup [Logger, Expert] ....
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Page 4: Machine Condition Tester T30
Evaluated vibration analysis Basic, Logger and Expert versions Machine Condition Tester T30 is available in three different versions: Basic, Logger and Expert. ”Basic” measures vibration severity, shock pulses, speed and temperature. It has no data logging functions – measuring results are recorded manually. It can be set to continuous measurement but does not record the results shown on the display. -
Page 5: Functions In Manual And Data Logger Mode
A list of comments and parameters for continuous recording can be downloaded to the Logger and Expert instrument versions. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 6: Instrument Layout, Screen And Keys
VIB measurement with machine class input, an arrow points at one of the colours. PEAK is a light indicator active during SPM measurements. The round window opposite to the right is a light sensor controlling the LED backlight of the display. At the top, an arrow marks the position of the proximity reader receiving the ID data from coded measuring points. -
Page 7: Instrument Layout, Inputs
A BNC connector receiving vibration transducer. The instruments can monitor the connected SPM transducer type, e. g. a shock pulse transducer with or without transducer matching unit TMU, and react accordingly. In data logger mode and for long-time recording, three transducers can be simultaneously con- nected: SPM, VIB, and either temperature or tachometer probe. -
Page 8: General Setup
The menus for communication, time and date setting, and display adjustment are described separately. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 9: Batteries
Continuous read: At least 50 hours. Before long-time storage, keep in mind to remove the batteries. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 10: Eprom And Memory
In practice, measuring rounds are normally much smaller. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 11: Time And Display Light
Please note: With the backlight on, the instrument draws approx. 30% more power. Do not cover the sensor when measuring – if on automatic, that will switch on the backlight. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 12: Manual Measuring Mode
To leave this mode, disconnect the probe. For SPM and VIB, you have to input basic data. For this, you press the SET key and move the cursor with RIGHT/LEFT to the number you want to change. UP/DOWN changes the number, ENT saves and allows you to start a reading with the M key. -
Page 13: Record Keeping And Measuring Intervals
If you do not have Condmaster ® Pro, you can use an SPM follow-up form for recording shock pulse and vibration readings. Bearing and vibration condition should be measured at regular intervals of 1 to 3 months while machine condition is normal. -
Page 14: Follow-Up Form, Example
7/11 20/11 25/11 27/11 20/12 dB i 1450 SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 15: Spm Measuring Points
SPM measuring points The rules for the selection of SPM measuring points have a very practical purpose. We are trying to catch low energy signals which are getting weaker the farther they travel and the more they are bounced about inside a piece of metal. We know that they lose strength when they cross over from one piece of metal to another (oil between the pieces helps). -
Page 16: Shock Pulse Transducer With Probe
Neoprene, 110° C (230° F) Shock pulse transducer with probe All three types of shock pulse transducers are connected to the TNC connector marked SPM. The choice of transducer type depends on how the measuring point is prepared. For systematic shock pulse monitoring, SPM recommends the use of installed adapters and quick connect transducer wherever possible. -
Page 17: Transducer With Quick Connector, Terminal
Use a measuring cable to connect instrument and terminal. Check that installed transducers and adapters are properly mounted (see the instruction on SPM installations) and in good condition. You cannot expect a useful signal by attaching the quick connect transducer to a rusty lump of metal, or from a transducer that is rolling on the floor on the other side of a partition. -
Page 18: Measuring Points, Examples
Measuring points, examples The following two pages show measuring points and possible adapter or transducer installations. How to install measuring equipment is described in the SPM installation manual. Through hole for long adapter Figure A shows how a measuring point beneath a fan cover can be reached with a long adapter, through a hole in the cover. - Page 19 Adapters should be fitted with protecting caps. Mark the measuring points Measuring points for the probe transducer should be clearly marked with SPM measuring point markers. To get comparable readings, one must always use the same measuring point.
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Page 20: Spm - Shock Pulse Measurement
SPM - shock pulse measurement The Shock Pulse Method for bearing condition monitoring (SPM) was developed for measuring rolling bearings. This is a summary of some important facts needed to understand the basic input data for bearing monitoring as well as the nature and use of the shock pulse transducers. -
Page 21: The Dbm/Dbc Technique
SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 22: Normalized And Unnormalized Readings
T30 has to be programmed with shaft diameter (in millimetre or inch) and rotational speed (in rpm). The T30 will then calculate the initial value dBi, the starting point of the condition scale for a particular bearing. You can also input the dBi directly. The condition scale is graded in normalized shock values, dBn. -
Page 23: Input Data
(B). For a normalized reading of bearing condition with a T30, you need the initial value dBi. Given the rotational speed (rpm) and the shaft diameter d, the T30 will calculate and display the dBi. The figure under (B) shows the setting when you input the rpm and the shaft diameter (here in mm). -
Page 24: Spm Measurement
- good (≤ 20) SPM measurement Back in the SPM menu, you can connect the transducer to the measuring point and press the M key to start a measurement. It takes approx. 2 - 10 seconds, during which the connected transducer type is displayed: PROBE for hand-held probe, TRA for the quick connect transducer and the standard 40000 transducer, TMU for a transducer matching unit in the transducer line. -
Page 25: Peak Indicator And Earphone
– you cannot fail distinguishing between a high and a low noise carpet. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 26: Different Shock Pulse Patterns
F A sudden drop in the shock pulse level is suspicious. Check your measuring equipment. If the reading is correct, you may have a slipping bearing ring. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 27: General Remarks On System Planning
As with any condition evaluation method, there are borderline cases and exceptions from the norm. In a few cases, SPM measurements can be more difficult because of low rpm and low or irregular load, interference from other shock pulse sources, or very rapid damage development. -
Page 28: Measuring Range
High speed bearings: The T30 accepts max. 19 999 rpm, 1 999 mm shaft diameter, and a dBi of 40. The upper part of table in figure 3 contains examples of possible combinations of shaft diameter and rpm giving a maximum dBi of 40. -
Page 29: Create Acceptable Measuring Conditions
If the interference level is persistently higher than the shock level that would be caused by bad bearing condition (35 to 40 dB above the dBi), do not try to monitor the bearing. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 30: Experience Before Full Scale Monitoring
Measuring personnel with skills at the "machine inspector" level will find it easier to be believed. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 31: Communication And Cooperation Needed
This particularly includes changes in the lubrication system and in shaft alignment. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 32: Measuring Intervals
Pro provides entry forms where you can store all relevant lubrication data. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 33: Machine Units And Measuring Rounds
® Pro, you can choose between several such lists, or create your own. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 34: Evaluation, Why And When
If you are getting an interference signal, it is probably caused by machine faults which have to be reported and repaired. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 35: Verify The Reading
• Check rpm, shaft diameter, dBi setting. • If the peak indicator blinks, continue to measure until you have established the correct dBm. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 36: Identify The Shock Pulse Source
• Gear tooth damage. • Load and pressure shocks arising during the normal operation of certain machines. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 37: Typical Shock Pulse Patterns From Rolling Bearings
Bearings with dBm values in the yellow zone should be measured more frequently, to determine if their condition is stable or deteriorating. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. - Page 38 Periodic bursts are a typical interference signal, caused by rubbing between machine parts, e.g. shaft against bearing housing or seal. The burst occurs at an rpm related frequency. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
- Page 39 – probably bad bearing condition. In that case, greasing the bearing should cause the value to drop, at least temporarily. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
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Page 40: Irregular Measuring Results
In time, the surface tends to spall along the crack, leaving sharp edges and metal particles which cause high shock values until they are rolled out. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 41: Confirming Bearing Damage
Note that metal particles in the lubricant can originate from the bearing itself. Measure the bearing again over the next few days and make sure that the values stay low. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 42: Unnormalized Readings On Gear Boxes
B becomes the stronger shock pulse source. Your solution is to take frequent readings and compare the results from both bearings. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. - Page 43 • Bearing damage No signal or only a very low value can be obtained. SPM Instrument AB • Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se...
- Page 44 • Is the machine in operation? occur. SPM Instrument AB • Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se...
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Page 45: Measuring Vibration
Usually the deterioration accelerates: heavier vibration will further weaken the structure which in turn will raise the vibration level. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 46: Measuring Vibration
Vibration severity is directly related to the energy level of machine vibration, and thus a good indicator of the destructive forces acting on the machine. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 47: Definition Of Machine Classes According To Iso
1 step The T30 is based on this recommendation, with the exception that both good and accept- able condition together are indicated on the green field of the condition scale. Definition of machine classes according to ISO The following text is a quotation from ISO 10816: In order to show how the recommended method of classification may be applied, examples of specific classes of machines are given below. -
Page 48: Measuring Points And Transducers For Vib
• with the UNF 1/4” mounting screw. The firmer the contact with the machine, the better the measuring result. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 49: Setting Vibration Transducer Sensitivity
On the VIB display, press SET until “Transducer sensitivity” appears. Adjust the sensitivity to the value on the card, using UP/DOWN. Leave with ENT. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 50: Vibration Severity Measurement
On the instrument, the ISO values for good and acceptable are shown as green. Just tolerable is yellow, unacceptable is red. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 51: Follow-Up On Vibration Readings
Three steps up is a fourfold increase, an alarming change demand- ing immediate action. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 52: Fault Analysis Chart
Shut down immediately and investigate. 1 step SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 53: Recording A Vibration Spectrum [Expert]
Pro. There you can use the EVAM functions for graphical spectrum displays and machine fault identification. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 54: Measuring Speed
M key and turn the adapter shaft so that the peak indicator blinks once. Wait until the display shows <10 rpm, then release the M key. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 55: Measuring Temperature
Press SET. then use UP / DOWN to adjust the temperature. Finish with ENT. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 56: Data Logging, General Procedure [Logger, Expert]
DATA TRANSFER or PLANNING, or under RECORDING, all under MAINTENANCE. The data logger is switched on and set to COMMUNICATION. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 57: Measuring Rounds In Condmaster Pro [Logger, Expert]
You can mix all measuring techniques handled by the instrument. You must be careful with SPM measuring points where the rpm i a) measured or b) pre-set prior to measuring shock pulses. Points with measured speed are put into separate rounds. Constant and pre-set speed can be mixed, but you can input only one pre-set speed per round. -
Page 58: Data Logging - Measuring Sequence [Logger, Expert]
A point/technique with a new measuring result is marked with X. You can repeat measurements. The last result will be saved. For SPM measuring points, you can take twice 5 readings and save one result from each batch. -
Page 59: Displays In Data Logging Mode [Logger, Expert]
Displays in data logging mode [Logger, Expert] The figure shows the various displays while measuring with a data logger. The example shows an SPM measurement, but the principle is the same for all techniques. For details, see the descriptions for manual measuring mode. -
Page 60: Setting Comments [Logger, Expert]
• damage to the environment of the machine and to the machine itself. • abnormal measuring conditions and damaged measuring equipment. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 61: Multiple Spm Results [Logger, Expert]
ENT Multiple SPM results [Logger, Expert] For each SPM measuring point, you have the option of taking two series of 5 readings each, and save one result from each series. When you reach the SPM display, you would normally press M, measure once and go on with ENT. -
Page 62: Alternative Measurements, Setup [Logger, Expert]
Together with the Comment functions, you can thus, with little effort, produce valuable statistics and reports. Use you imagination! SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... - Page 63 Like with other measurements, you can press the SET key to come to the comments display and record a comment. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice.
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Page 64: Check Points [Logger, Expert]
Lights OK? Water leaking? Emergency exit blocked? Use your imagination, and the instrument as your note book. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 65: Long-Time Recording, Program Setup [Logger, Expert]
Long-time recording implies that you can measure continuously on one measuring point, simulta- neously using one, two, or three transducers: SPM + VIB + RPM, or SPM + VIB + TEMP. Speed and temperature cannot be measured together because the probes use the same input connector. - Page 66 If the batteries should become exhausted, the memory back-up will preserve you measuring results. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se...
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Page 67: Identification Tag
“Expert” versions of the SPM Tester T30 and Analyzer A30. CondID is activated and responds to a recognition signal when an SPM datalogger is held close to the tag and the M key is pressed. The tag contains all basic data for its measuring point: number, name, and all measuring techniques connected with it. -
Page 68: Transferring The Measuring Point Data To The Tag
You can then edit the measuring point data to fit the tag memory (see Condmaster ® Pro manual). All tags are safeguarded and can only be read with SPM instruments. In addition, you can set (and change) read and write passwords in Condmaster ® Pro, see Condmaster ®... -
Page 69: Testing Id Tags And Clearing The Instrument Memory
ENT at this stage. SET, then ENT will clear all data. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 70: Identification Tag Condid In Condmaster Pro
Identification tag CondID in Condmaster ® When an Tester T30 with the capability of reading ID tags is loaded with measuring points from Condmaster ® Pro, the program will automatically send all necessary codes. For an open system without password there is no set-up for tags. -
Page 71: Passwords For Identification Tags
• Click EDIT to input, change • Option: Transfer to data logger Passwords for identification tags All tags are safeguarded and can only be read with SPM instruments. In addition, you can set (and ® change) read and write passwords in Condmaster Pro. -
Page 72: Balancing Single - Plane Rotors
Trial points on the rotor Balancing single - plane rotors The T30 can be used for simple balancing work which is accurate enough to reduce machine vibration to an acceptable level. The method requires no dismantling of the rotor. It is suitable for machines with a rotational speed greater than 600 rpm and with a single-plane rotor, i.e. -
Page 73: Calculating The Correction Mass
Calculating the correction mass Choose a suitable scale on the SPM balancing form. Use the compasses to mark off V (= 6.1) on each of the three printed lines. This gives you three points at equal distance from the origin of the figure, which are numbered counter clockwise 1, 2 and 3. -
Page 74: Checking Accuracy
”trial points” on the shaft end with the same fixed mark and attach the trial weight through the same access point, hatch etc. SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. -
Page 75: Trial Weights And Correction Mass
0.20 12 x 12 0.39 SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se © Copyright SPM 2002-04. 71650.B... -
Page 76: Balancing Form
......: ....: ......SPM Instrument AB • Box 4 • S-645 21 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... -
Page 77: Part Numbers
Cable for vibration transducer, 1.5 m (6 ft) Technical data are subject to change without notice. SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden © Copyright SPM 2010-03. 71650.B Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.com... -
Page 78: Technical Data
Lines saved: 1 - 200 highest SPM Instrument AB • Box 504 • S-645 25 Strängnäs • Sweden Technical data are subject to change without notice. Tel +46 152 225 00 • Fax +46 152 15075 • info@spminstrument.se • www.spminstrument.se... - Page 79 SPM follow-up form TESTER ........
- Page 80 VIB follow-up form (mm) TESTER ISO 2372 ........
- Page 81 VIB follow-up form (inch) TESTER ISO 2372 ........
- Page 82 USA. Warranty and Responsibility The warranty for the instrument is applicable as soon as SPM Instrument AB has received the signed warranty form from the possessor of the instrument. SPM Instrument AB reserves the right to make alterations of the contents in this Instruc- tion Manual at any time without notice.
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