Summary of Contents for Mitsubishi Electric 2F-DQ535
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Traffa CR - 800 D Controller - Handbuch echnisches üro raffa Innovative Roboterlösungen Der optimale Roboter für Ihre individuelle Anforderung...
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Mitsubishi Electric Industrial Robot CR800-D series controller Network Base Card Instruction Manual 2F-DQ535 2F-DQ535-EC BFP-A3526-C...
Safety Precautions Always read the following precautions and the separate "Safety Manual" before starting use of the robot to learn the required measures to be taken. CAUTION All teaching work must be carried out by an operator who has received special training.
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The points of the precautions given in the separate "Safety Manual" are given below. Refer to the actual "Safety Manual" for details. DANGER When automatic operation of the robot is performed using multiple control devices (GOT, programmable controller, push-button switch), the interlocking of operation rights of the devices, etc.
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CAUTION After editing the program, always confirm the operation with step operation before starting automatic operation. Failure to do so could lead to interference with peripheral devices because of programming mistakes, etc. CAUTION Make sure that if the safety fence entrance door is opened during automatic operation, the door is locked or that the robot will automatically stop.
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DANGER Attach the cap to the SSCNET III connector after disconnecting the SSCNET III cable. If the cap is not attached, dirt or dust may adhere to the connector pins, resulting in deterioration connector properties, and leading to malfunction. CAUTION Make sure there are no mistakes in the wiring.
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■ Revision History Print date Instruction manual No. Revision content 2017-05-31 BFP-A3526 First print 2018-02-01 BFP-A3526-A ・Safety Precautions was revised. (The CR800-Q controller was added.) 2018-11-30 BFP-A3526-B ・Description of the EtherCAT module was added. 2022-06-30 BFP-A3526-C ・The description of the ferrite core installation position on the EtherCAT cable was added.
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Introduction Thank you for purchasing Mitsubishi Electric industrial robot. This instruction manual explains the network base card (2F-DQ535/2F-DQ535-EC) option. The network base card is an option which realizes various communication interfaces when the HMS Anybus-CompactCom module is mounted on the card.
3.5. Software configuration ..................3-10 3.5.1. For the CC-Link IE Field module ............... 3-10 3.5.2. For the EtherCAT module ................. 3-10 4. CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS ..... 4-11 4.1. Specifications list ....................4-11 4.2. List of robot parameters ..................4-12 4.3.
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8.2.1. For the CC-Link IE Field module ............... 8-32 8.2.2. For the EtherCAT module ................. 8-34 9. PROCEDURES FOR STARTING OPERATION ............9-35 9.1. Setting the Parameters ..................9-36 9.1.1. For the CC-Link IE Field module ............... 9-36 9.1.2. For the EtherCAT ....................9-42 9.2.
EtherCAT is an industrial Ethernet technology in which the frame structure and physical layer defined by the Ethernet standard IEEE 802.3 are used. Using the network base card (2F-DQ535-EC) and the EtherCAT module manufactured by HMS Industrial Network enables the process data communication in the Free-run mode.
1 BEFORE USE 1.2. How to Use the Instruction Manual This manual is organized as follows and describes functions of the 2F-DQ535 network base card and the 2F-DQ535-EC network base card. For information about the functions provided for standard robot controllers and how to operate them, refer to the instruction manual that comes with the robot controller.
2 FLOW OF OPERATIONS 2. FLOW OF OPERATIONS The flowchart below shows the flow of operations necessary for configuring a network base card system. Use it as a reference to perform the required operations without any excess or deficiency. 2.1. Work Procedures 1 Determining the Network Specifications .........
Anybus CompactCom M40 Modules (without housing) manufactured by HMS Industrial Network can be mounted. The modules which can be mounted on the network base card are shown below. 2F-DQ535 card CC-Link IE Field module (AB6709) Mountable module EtherCAT module (AB6707) 2F-DQ535-EC card Compatible with V.2.09.01 or later...
3.3. Features when Module is Mounted 3.3.1. Features when CC-Link IE Field module is mounted The following features are enabled when the CC-Link IE Field module is mounted on the 2F-DQ535 card. (1) Connection Connection to CC-Link IE Field Network is enabled.
3 FEATURES OF NETWORK BASE CARD EtherCAT 3.3.2. Features when EtherCAT module is mounted The following features are enabled when the EtherCAT module is mounted on the 2F-DQ535-EC card. (1) Connection Communication with the EtherCAT master station is enabled using the CR800-D as the EtherCAT slave station device.
3.4.1. Card overview Anybus-CC module (Prepared by user) Figure 3-2 Overall view of 2F-DQ535/2F-DQ535-EC card 3.4.2. LED There are four LEDs on the card, and the operating state of the interface card can be confirmed by the on/off state of each LED.
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3 FEATURES OF NETWORK BASE CARD The meaning of each LED on, flash and off state is shown below. Please confirm specifications of the HMS Co. about details. Table 3-1 Description of LED CC-Link IE Field Specifications when the CC-Link IE Field module is mounted LED#1: Network Status LED LED status Details...
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3 FEATURES OF NETWORK BASE CARD ・The flash cycle and duty cycle of the flash operation conform to the EtherCAT standard ETG.1300 S (R) V1.1.0 (EtherCAT Indicator and Labeling). ・The operation before the robot controller software starts to control the board does not conform to the ETG.1300 standard.
3 FEATURES OF NETWORK BASE CARD 3.5. Software configuration The software configuration of this product is shown below. 3.5.1. For the CC-Link IE Field module CC-Link IE Field Table 3-2 Compatible versions Name Version Robot controller Version A1 and above Teaching pendant R32TB 1.0 and above...
4. CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS CC-Link IE Field 4.1. Specifications list The specifications which apply when the CC-Link IE Field module is mounted on the 2F-DQ535 card are shown below. Table 4-1 2F-DQ535 card specifications Item...
Parameter which sets a dedicated input signal number for 2000 to 4047 stopping the robot program. (Parameter "STOP" is fixed to "0", so "STOP2" is used with the 2F-DQ535 card to define a stop signal from an external source.) ORST6000 00000000,...
4 CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS CC-Link IE Field 4.3. Robot controller I/O signals The maximum data size of I/O signals (bit devices) handled in the robot controller is 2048 bits starting at address 6000 through 8047 for both input and output regardless of the CC-Link IE Field node or station number.
4 CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS CC-Link IE Field 4.3.1. I/O signal number map (CC-Link IE Field) For the data size of the I/O signals (bit devices), set the number of bytes (1 byte = 8 bits) in the parameter for both input and output.
4 CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS CC-Link IE Field 4.3.2. I/O register number map (CC-Link IE Field) The data size for input and output of I/O registers (word device) can be changed with the parameters. It can be set from 8 to 512 points.
Figure 4-1 Flow of I/O signal 4.3.4. Input/Output Dedicated inputs and outputs can be used by assigning the signal numbers of the 2F-DQ535 card to the dedicated I/O signal parameters. Refer to "6 External Input/Output Functions" in the separate "Instruction Manual, Detailed Explanation of Functions and Operations"...
4 CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS CC-Link IE Field 4.3.5. Output signal Reset pattern In the factory setting, all general-purpose output signals start at OFF (0). The status of the general-purpose output signal at power ON can be changed by changing the following parameters. These parameters are also used for the general-purpose output signal reset operation (executed with dedicated input signal, etc.) and for the reset pattern when the “Clr”...
4 CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS CC-Link IE Field 4.3.6. Specifications related to Robot language The robot language (MELFA-BASIC V/VI) used with the 2F-DQ535 card is explained below. Table 4-6 List of system status variables used for data input/output...
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4 CC-Link IE Field MODULE AND 2F-DQ535 CARD SPECIFICATIONS Table 4-7 Example of assigning master station and robot I/O signals Meaning Master station (*1) Robot Data send/receive area Data send area Input 6000 to 6015 PLC data write complete flag WRTFLG Input No.
5 EtherCAT MODULE AND 2F-DQ535-EC CARD SPECIFICATIONS 5. EtherCAT MODULE AND 2F-DQ535-EC CARD SPECIFICATIONS EtherCAT 5.1. Specification list The specifications which apply when the EtherCAT module is mounted on the 2F-DQ535-EC card are shown below. Item Specification Remarks Network base interface card board model...
M_Out32/M_Din/M_DOut RT ToolBox3 Option information read (*1) The 2F-DQ535-EC card can be mounted in the slot 2 only. (*2) An error will occur if CC-Link/PROFIBUS/DeviceNet coexists. (Error 6111) 5.2. List of robot parameters Table 5-1 List of robot parameters related to EtherCAT...
5 EtherCAT MODULE AND 2F-DQ535-EC CARD SPECIFICATIONS * Remote input RX: Data input in bit units from the slave station to the master station. Remote output RY: Data output in bit units from the master station to the slave station.
5 EtherCAT MODULE AND 2F-DQ535-EC CARD SPECIFICATIONS Value provided from the CR800-D (EtherCAT slave) (reference Setting I/O type and information for the master) of the address of the number Entry name (character RC values PDO Mapping Entry string) occupied Start...
Model Quantity Instruction Manual (CD-ROM) BFP-A3544 Network base card 2F-DQ535 Module fixing parts 1 set (module mount, screws) Note) The numbers in the table correspond with the numbers in the following figure. Figure 6-1 Items contained in the delivered product...
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Table 6-2 List of the standard items in the product Name Model Quantity Instruction Manual (CD-ROM) BFP-A3544 Network base card 2F-DQ535-EC Ferrite core E04SR301334 Module fixing parts 1 set (module mount, screws) Note) The numbers in the table correspond with the numbers in the following figure.
6 ITEMS TO BE CHECKED BEFORE USING THIS PRODUCT 6.2. Devices to be Prepared by the Customer The devices which must be prepared by the customer to use the card are listed below. Table 6-3 List of the standard items in the product Device to be prepared CC-Link IE Field EtherCAT...
7 HARDWARE SETTINGS 7. HARDWARE SETTINGS CC-Link IE Field EtherCAT 7.1. Module Mounting Procedures The example of installing the Anybus CompactCom module on the network base card is shown below. (1) Prepare the network base card, Anybus CompactCom module, and module fixing parts. Remove the card handle fixing screws from the network base card, and separate the card from the card handle.
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7 HARDWARE SETTINGS (3) Place the module onto the fixing parts, and slide it to connect its module connector with pins on the card side. Connector connection Module board (4) Align the protrusions on the module fixing parts (top side) with the slits on the module, and mount the module as if sandwiching it from the left, right and top.
Fix screw 7.2. Hardware Setting of the Card The 2F-DQ535 and 2F-DQ535-EC cards do not have any hardware settings. All settings are completed with the master station parameters and robot controller parameters. Refer to "9.1 Setting the Parameters" for details.
1. 8.1.1. CR800-D controller Remove one interface cover of the option slot 2 in the robot controller front, and mount the 2F-DQ535 or 2F-DQ535-EC interface card there. Please use the handle of the interface card at mounting of the interface card.
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8 CONNECTIONS AND WIRING CAUTION Only one 2F-DQ535 or 2F-DQ535-EC interface card can be mounted in the option slot 2 of the robot controller. It cannot be mounted in the slot 1. Mount or remove the interface card horizontally from or to the controller.
An example of connecting the 2F-DQ535 card and a Mitsubishi Electric programmable controller (MELSEC-Q series, QJ71GF11-T2) with an Ethernet cable is explained below. (1) Connect the Ethernet straight cable connector to the 2F-DQ535 card on which the CC-Link IE Field module is mounted.
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Check the following connections again before using the 2F-DQ535 card. Table 8-1 Checking connections Check item Check Is the 2F-DQ535 card securely mounted into the controller slot? Are the Ethernet cables between the 2F-DQ535 card and prepared external devices correctly connected? Wiring 8-33...
8.2.2. For the EtherCAT module The following shows an example of wiring and connection when operating the CR800-D as an EtherCAT slave using the 2F-DQ535-EC card with the M40 EtherCAT module. Note) Put the cable through the ferrite core twice.
Start the system Completed Figure 9-1 Procedures for starting operation Table 9-1 Example of equipment on the master station side CC-Link IE Field EtherCAT Master Mitsubishi Electric Beckhoff Automation station MELSEC iQ Q03UDVCPU CX5130 Embedded PC equipment QJ71GF11-T2 (TwinCAT PLC runtime)
9 PROCEDURES FOR STARTING OPERATION CC-Link IE Field 9.1. Setting the Parameters 9.1.1. For the CC-Link IE Field module (1) Start GX Works2 and create a new PLC project. (2) Set the CPU module model. Select the model (3) Open the parameter setting of CC-Link IE Field. 9-36 Setting the Parameters...
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9 PROCEDURES FOR STARTING OPERATION (4) Set the network parameters (module 1). · Network Type : CC IE Field (Master Station) · Start I/O No. : 0000 · Network No. · Total Stations (5) Set the network configuration. · Station No. : 1z ·...
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9 PROCEDURES FOR STARTING OPERATION (6) Set the refresh parameters. Set as follows: 1) Import the 128-point output signals 6000 to 6127 of the robot into the bit devices M0 to M127 of PLC. 2) Import the bit devices M2000 to M2127 of PLC into the input signals 6000 to 6127 of the robot. 3) Import the output registers 6000 to 6063 of the robot into the word devices D0 to D63 of PLC.
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9 PROCEDURES FOR STARTING OPERATION (7) Press the [End] button to close the window. (8) Create a ladder program of the PLC side. In this program, the input to the PLC is looped back to the output as it is. ·...
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9 PROCEDURES FOR STARTING OPERATION (9) Write the parameter and program in PLC. After setting the connection destination of the PLC side and personal computer, such as a USB connection, select [Online] - [Write to PLC] and write the parameters and the program. (10) Check the values of the parameters of the robot controller.
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9 PROCEDURES FOR STARTING OPERATION The parameter settings and the network configuration settings (station No. and number of points of RX/RY and RWr/RWw) must be consistent with those in the PLC described in (5). Setting the Parameters 9-41...
9 PROCEDURES FOR STARTING OPERATION EtherCAT 9.1.2. For the EtherCAT The following shows how to set the parameters using Embedded PC CX5130 (PLC) by Beckhoff Automation as an example. The CX5130 is used as an EtherCAT master station and the CR800-D is used as an EtherCAT slave station.
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9 PROCEDURES FOR STARTING OPERATION To configure the settings for the master station, use TwinCAT XAE in the personal computer used for setting as an engineering tool. 1. [Setting PC] Installing the ESI file Configure the settings for the EtherCAT slave based on the ESI file data on TwinCAT XAE. Copy the ESI file for CR800-D to the directory specified by TwinCAT3.
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9 PROCEDURES FOR STARTING OPERATION [Reference: Automatic detection] Select "Scan" from the context menu to automatically detect slaves based on the data in the already-installed ESI file under the master device. When the "Scan" menu is selected, "CompactCom 40 EtherCAT" in the network will be automatically added to the field of found items.
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9 PROCEDURES FOR STARTING OPERATION (2) Select "Add New Item" and display the following window. In the window, select "CompactCom 40 EtherCAT" and click "OK". The selectable items for CR800-D appears according to the contents of the ESI profile added before TwinCAT3 XAE is started.
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9 PROCEDURES FOR STARTING OPERATION 3. [Master station] Setting the number of occupied stations When the number of occupied stations is other than one, set the desired number of occupied stations in the PLC side according to the following. (The number of occupied stations is set to one by default; The setting is not required to be changed in the loop-back example in this example.) (1) Double-click the CompactCom 40 EtherCAT (the added slave under the EtherCAT device) node and display the following window in the right pane.
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9 PROCEDURES FOR STARTING OPERATION 4. [Master station] Adding a PLC program (1) Add a PLC project When no PLC project exists in the master station, add a PLC project. Select "Add New Item" from the context menu of the PLC node. Add the project.
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9 PROCEDURES FOR STARTING OPERATION Add the description of the program (main) in POU in the project. Double-click MAIN (PRG) and open the program edit screen. Enter the program in the "MAIN" tab in the right pane. 9-48 Setting the Parameters...
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9 PROCEDURES FOR STARTING OPERATION Build the project (Press the "F7" key). After building the project, the input/output variable names appear under "SAMPLE Instance" relating to the PLC program. These variables are to be linked with the CR800-D process data. 5.
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9 PROCEDURES FOR STARTING OPERATION a) Linking the byte data input to PLC with the process data RX Link MAIN.nInput_CR800_IO_ARR[] (1 byte × 8-element array) with areas from RX (6000-6007) to RX (6056-6063) of the CompactCom 40 EtherCAT device. Use "Change Link" in the context menu of the MAIN.nInput_CR800_IO_ARR node for operation (refer to the following).
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9 PROCEDURES FOR STARTING OPERATION b) Linking the word data input to PLC with the process data RWr Link MAIN.nInput_CR800_REG_ARR[] (32-element array) with RWr (6000) to RWr (6031) of the CompactCom 40 EtherCAT device. Use "Change Link" in the context menu of the MAIN.nInput_CR800_REG_ARR node for operation (refer to the following).
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9 PROCEDURES FOR STARTING OPERATION With the same method as the assignment for the input, link data with RY and RWw using the Change Link context menu. Link with RWw (6000) to RWw (6031). Link with RY (6000-6007) to (6056-6063). Use the "Change Link"...
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9 PROCEDURES FOR STARTING OPERATION 7. [Master station] Enabling the setting Select "Activate Configuration" and enable the settings for the PLC. 8. [CR800-D] Setting the robot parameters When the number of occupied stations is one as in this example, the default (1) is not necessary to be changed.
9 PROCEDURES FOR STARTING OPERATION CC-Link IE Field 9.2. Checking the I/O Signals 9.2.1. For the CC-Link IE Field module Check the exchange of I/O signals using RT ToolBox3 and the GX Works2 monitor screen. (1) Start the "General Purpose Signal" monitor in RT ToolBox3. 9-54 Checking the I/O Signals...
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9 PROCEDURES FOR STARTING OPERATION (2) Start "Device/Buffer Memory Batch Monitor" in GX Works2. Select [Online] - [Monitor] - [Device/Buffer Memory Batch] to open the window and specify the beginning (M0/M2000/D0/D200) of the device name to be monitored. Multiple monitors can be started at the same time and pressing the [F3] key starts monitoring.
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9 PROCEDURES FOR STARTING OPERATION (4) Confirm that the output from the robot is looped back in the PLC side and stored in the input of the robot. 9-56 Checking the I/O Signals...
9 PROCEDURES FOR STARTING OPERATION 9.2.2. For the EtherCAT EtherCAT Use RT ToolBox3 and TwinCAT XAE. (1) Click the [Forced Output] button on the "General Purpose Signal" monitor and "Register" monitor in RT ToolBox3 to perform an output test. i) Double-click the "General Purpose Signal" node and "Register" node under "Monitor", and display the following windows.
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9 PROCEDURES FOR STARTING OPERATION (2) Confirm that the values of general signals and registers are looped back. 9-58 Checking the I/O Signals...
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9 PROCEDURES FOR STARTING OPERATION (3) Confirm the I/O in the PLC side. Display the process data of "Module 1 (1 Station:CR800 GPIO_REG_IF)" under "CompactCom 40 EtherCAT" of TwinCAT XAE and confirm that the input value from the CR800-D has been reflected. To confirm the output (RX, RWr) from the CR800-D (input value to the PLC), double-click "Tx PDO"...
9 PROCEDURES FOR STARTING OPERATION 9.3. Execution of robot program 9.3.1. Setting the dedicated input/output Set the dedicated input/output as shown below. After changing the parameters, turn the power OFF and ON once. Refer to the separate "Instruction Manual, Detailed Explanation of Functions and Operations" for details on the settings.
9 PROCEDURES FOR STARTING OPERATION 9.3.3. Example of robot program creation (using general-purpose input/output) *LBL1:If M_In(6008) = 0 Then GoTo *LBL1 Input No. 6008 and output No. 6009 are used as M1 = M_Inb(6000) interlocks. M_Out(6009) = 1 Refer to "4.3.6 Specifications related to Robot *LBL2:If M_In(6008) = 1 Then GoTo *LBL2 M_Out(2009) = 0...
9 PROCEDURES FOR STARTING OPERATION 9.3.4. Sample program for input/output confirmation A sample program for confirming the 2F-DQ535 or 2F-DQ535-EC card input/output is shown below. Use this as necessary for startup adjustment, etc. Table 9-3 Signal assignment conditions Robot side input (master station output) Input 6000 to 8047 (256 bytes)
10 TROUBLESHOOTING 10. TROUBLESHOOTING EtherCAT CC-Link IE Field Please read this chapter first if you suspect that some failure has occurred. 10.1. List of Errors ◊◊ The meanings of the error numbers are shown below. ◊◊ 0000 * • An error marked with an asterisk (*) requires power resetting. Perform the actions indicated in the countermeasures.
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10 TROUBLESHOOTING Error No. Error cause and measures Network communication error n. Error message (n is a number between 1 and 2.) Line error or invalid parameter. This can occur if communication is not established when: (1) The robot program is started, (2) Continuous operation is attempted with direct L.6130 Cause execution from the RT ToolBox3, or (3) An execution program is started...
In the online state, click "Online" in the work space tree, and click "Slot n (n=1 to 3): Network Base" under "Board". The 2F-DQ535 or 2F-DQ535-EC card information will be read into the properties window. * The option card information in the properties window is not updated automatically. To update the information, go offline and then online and repeat the above steps.
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11 APPENDIX The following items are displayed according to the network type. CC-Link IE Field For the CC-Link IE Field module Table 11-1 2F-DQ535 card information(For CC-Link IE Field module) Display item Display example Meaning Remarks Card name Network Base...
CC-Link IE Field 11.2. Pseudo-input Function The pseudo-input function for the network base card allows the pseudo input signals from RT ToolBox3. Usable cases and usage methods are explained below. Network base card (2F-DQ535 or Condition Usability 2F-DQ535-EC) status Not mounted ×...
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echnisches üro raffa Zentrale: NL Bayern: TBT Technisches Büro Tra a e.K. TBT Technisches Büro Tra a e.K. Theodor-Heuss-Str. 8 Schöneckerstr. 4 71336 Waiblingen 91522 Ansbach Tel.: +49 (0)7151/60424-0 Tel.: +49 (0)981/487866-50 Fax.: +49 (0)7151/60424-40 Fax.: +49 (0)981/487866-55 info@tra a.de mail@tra a.de www.tra a.de www.tra a.de...
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