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OWNER’S
MANUAL

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Summary of Contents for GEM E825 Two Passenger NEV

  • Page 1 OWNER’S MANUAL...
  • Page 3 TABLE OF CONTENTS SECTION PAGE...
  • Page 5 INTRODUCTION CONTENTS...
  • Page 6: About This Manual

    INTRODUCTION ABOUT THIS MANUAL CAUTIONS, WARNINGS AND NOTES...
  • Page 7: Vehicle Identification And Specifications

    VEHICLE IDENTIFICATION AND SPECIFICATIONS CONTENTS n Vehicle Information ......6 n General Specifications ......7...
  • Page 8: Vehicle Information

    VEHICLE IDENTIFICATION AND SPECIFICATIONS VEHICLE INFORMATION Figure 1 - VIN/Certification Label...
  • Page 9: General Specifications

    VEHICLE IDENTIFICATION AND SPECIFICATIONS 7 GENERAL SPECIFICATIONS GEM E825 Two Passenger NEV GEM E825 Four Passenger NEV Specifications Specifications Motor: 72-volt shunt GE motor Motor: 72-volt shunt GE motor Transmission: Front wheel drive direct - Transmission: Front wheel drive direct -...
  • Page 10 VEHICLE IDENTIFICATION AND SPECIFICATIONS GEM E825 Two Passenger Short-back NEV GEM E825 Two Passenger Long-back NEV Specifications Specifications Motor: 72-volt shunt GE motor Motor: 72-volt shunt GE motor Transmission: Front wheel drive direct - Transmission: Front wheel drive direct -...
  • Page 11: Things To Know Before You Operate Your Vehicle

    THINGS TO KNOW BEFORE YOU OPERATE YOUR VEHICLE CONTENTS...
  • Page 12: Driving And Alcohol

    THINGS TO KNOW BEFORE YOU OPERATE YOUR VEHICLE DRIVING AND ALCOHOL WARNING! Driving after drinking alcohol can lead to an accident. Your perceptions are less sharp, your reflexes are slower, and your judgment is impaired when you have been drinking. Never drink and then drive. SAFETY INFORMATION WARNING! The battery packs contain high voltage, which could cause...
  • Page 13: Understanding The Features Of Your Vehicle

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE CONTENTS...
  • Page 14: Instrument Pod

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE INSTRUMENT POD INDICATORS Battery Discharge indicator (BDI) LS HU LJK WV URDG Figure 2 - Instrument Pod 1. Turn Signal Lever 7. R-Turn Signal/Seat Belt 2. Horn Button Warning Light 3. Light Switch 8. Windshield Wiper Switch 4.
  • Page 15 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 13 Charge Status Light Right Turn Signal Indicator and Seat Belt Warning Light Left Turn Signal Indicator and Brake Warning Light CONTROLS Power Key Switch CAUTION! Power Saver Features Have your brakes checked immediately by a trained service person if your brake warning light comes on when braking.
  • Page 16 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Zero Speed Detect CAUTION! Road/Turf Switch Vehicle Direction Switch (VDS)
  • Page 17: Horn Button

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE 15 Window Wiper Switch Turn Signal Lever NOTE: CAUTION! Horn Button Light Switch Figure 3 - Windshield Wiper...
  • Page 18: Foot Brake Pedal

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE CAUTION! CAUTION! Foot Brake Pedal CAUTION! Accelerator Pedal Figure 4 - Foot Controls...
  • Page 19: Parking Brake

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE 17 Parking Brake Parking Brake Control Logic NOTE: Figure 5 - Parking Brake WARNING! CAUTION!
  • Page 20: Master Disconnect Switch

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE Master Disconnect Switch Seat Belts Figure 6 - Master Disconnect Switch Figure 7 - Seat Belts NOTE:...
  • Page 21 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 19 Proper Wear Of Your Seat Lap and Shoulder Belt WARNING! CAUTION!
  • Page 22 UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! A frayed or torn belt could rip apart in a collision and leave you with no protection. Inspect the belt system periodically, checking for cuts, frays, or loose parts. Damaged parts must be replaced WARNING! immediately.
  • Page 23: Convenience Items

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE 21 CONVENIENCE ITEMS Seat Adjustment (4 passenger only) CAUTION! Upper Dash WARNING! Figure 9 - Upper Dash...
  • Page 24 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Accessory Plug (Optional) Paks Figure 11 - Swivelpak and Linkspak Figure 10 - Accessory Plug CAUTION! WARNING!
  • Page 25 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 23 WARNING!
  • Page 27: Operation And Maintenance

    OPERATION AND MAINTENANCE CONTENTS...
  • Page 28: Basic Operation

    OPERATION AND MAINTENANCE BASIC OPERATION Error Code Condition Remedy Parking Brake engaged Full release parking at key on brake Pedal depressed while Release pedal and direction switch is in neutral select desired direction Pedal depressed at key on Release Pedal Low voltage on battery Need to charge bat- pack...
  • Page 29: Basic Maintenance

    OPERATION AND MAINTENANCE 27 CAUTION! BASIC MAINTENANCE Battery Charging NOTE: WARNING!
  • Page 30: Battery Charger

    OPERATION AND MAINTENANCE Battery Charger WARNING! Zivan Charger CAUTION!
  • Page 31 OPERATION AND MAINTENANCE 29 CAUTION! NOTE: Battery Charge Receptacle CAUTION! NOTE: Figure 12 - Charge Receptacle...
  • Page 32: Battery Care

    OPERATION AND MAINTENANCE Task Monthly 1. Check water level 2. Wash tops and terminals of batteries. 3. Check terminal connection 4. Check hold down strap tension 5. Check for worn insulation or frayed wires Battery Care Figure 13 - Battery Water Level...
  • Page 33 OPERATION AND MAINTENANCE 31 CAUTION! NOTE: CAUTION! NOTE: Battery Disposal...
  • Page 34 OPERATION AND MAINTENANCE Battery Care During Storage CAUTION! Figure 14 - Master Disconnect Switch...
  • Page 35 OPERATION AND MAINTENANCE 33 Brake Fluid Level NOTE: CAUTION! Tires Figure 15 - Brake Fluid Reservoir 1. Safety...
  • Page 36: Replacement Tires

    OPERATION AND MAINTENANCE Replacement Tires 2. Economy 3. Ride Comfort and Vehicle Stability WARNING!
  • Page 37 OPERATION AND MAINTENANCE 35 Tire Changing and Jacking Points WARNING! Figure 16 - Jacking Points NOTE:...
  • Page 38 OPERATION AND MAINTENANCE Fuses WARNING! Figure 17 - Fuse Box CAUTION!
  • Page 39 OPERATION AND MAINTENANCE 37 Key Replacement Cleaning the Windshield or Sun Roof Cleaning the Interior CARE AND CLEANING CAUTION! Cleaning the Seats Cleaning the Exterior NOTE:...
  • Page 40: Vehicle Maintenance Schedule

    OPERATION AND MAINTENANCE Protection From the Elements VEHICLE MAINTENANCE SCHEDULE TASK MONTHLY 1. Check all six batteries for proper water level. 2. Check battery terminals for tight connections. 3. Check battery terminals for tight connections. 4. Check tires for correct PSI and wear. 5.
  • Page 41 WARRANTIES AND CUSTOMER SERVICE CONTENTS...
  • Page 42 WARRANTIES AND CUSTOMER SERVICE WARRANTIES NOTE: 12 Month-Factory Materials and Workmanship Additional Conditions...
  • Page 43 WARRANTIES AND CUSTOMER SERVICE 41 Normal Service Hours 7am - 7pm M - F CST 1-866-764-0616...
  • Page 44: If You Need Customer Assistance

    WARRANTIES AND CUSTOMER SERVICE IF YOU NEED CUSTOMER ASSISTANCE Normal Business Hours Prepare For Appointment Prepare A List NOTE: Battery and Tires Warranty Extended Warranty...
  • Page 47: Word Index

    WORD INDEX CONTENTS...
  • Page 48 Turn Signal Lever, 12, 15 Upper Dash, 21 Fuses, 36, 43 GEM, 4, 7, 8, 10,14, 16, 17, 18, 20, 22, 23, 26, 27, 30, 32, 34, 45, 47, 38, 40, Vehicle Direction Switch, 12, 14 41, 42, 43 Vehicle Identification Number or VIN, 4, 6, 33, 35, 37, 43...
  • Page 49 – N O T E S –...
  • Page 50 – N O T E S –...
  • Page 52 446.0105...

This manual is also suitable for:

E825 four passenger nevE825 two passenger short-back nevE825 two passenger long-back nev

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