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PROPER USE GUIDELINES
Cumulative trauma disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional
use and low-volume applications. A wide selection of powered application equipment is available for extended-use production operations.
The SDE Crimp hand tool is a commercial-grade tool. Product crimped with this tool meets the wire barrel crimp height requirement for
hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification.
Figure 1: SDE Crimp Commercial Hand Tool Assembly 2063561-1 with Die Assembly 2063561-2
Die set 2063561-2
1
Wire crimper (upper die)
2
3
Insulation crimper (upper die)
Wire anvil (lower die)
4
Insulation anvil (lower die)
5
© 2024 TE Connectivity Ltd. family of companies.
All Rights Reserved.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
SDE Crimp Commercial Hand Tool Assembly
PN 2063561-1 with
Die Assembly PN 2063561-2
Stationary jaw
6
7
Moving jaw
8
Nut
Locator assembly
9
10
Handle
PRODUCT INFORMATION 1-800-522-6752
408-35179
25 APR 2024
Die-retaining screws (2)
11
12
spring pins (4)
13
Ratchet adjustment wheel
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
Rev A1
1 of 8
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Summary of Contents for TE Connectivity 2063561-1
- Page 1 1 of 8 For latest revision and Regional Customer Service, All Rights Reserved. visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
- Page 2 1. INTRODUCTION SDE Crimp Commercial Hand Tool Assembly 2063561-1 for the DIA 2.5 mm and DIA 1.5 mm Terminal is the tool and die set shown in Figure 1. The tool consists of the SDE Crimp Frame Assembly 2362810-1 (instruction sheet 408-35143) and the die assembly listed in Figure 1.
- Page 3 408-35179 3. INSTALLING AND REMOVING THE DIE SET AND LOCATOR ASSEMBLY 1. Open the tool handles and remove the two die retaining screws from the tool jaws (see Figure 1). 2. Place the wire anvil and insulation anvil so that their chamfered sides and the marked surfaces face outward when mounted in the moving jaw of the tool frame.
- Page 4 408-35179 4. CRIMPING NOTE The tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Figure 4. Refer to Section 6, INSPECTING THE CRIMP HEIGHT, and Section 7, ADJUSTING THE RATCHET, to verify crimp height before using the tool to crimp contacts and wire sizes.
- Page 5 408-35179 5. ADJUSTING THE CONTACT SUPPORT The contact support is preset prior to shipment, but minor adjustments may be necessary. Refer to Figure 3 and proceed as follows: 1. Make a sample crimp and determine if the contact is straight, bending upward, or bending downward. 2.
- Page 6 Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed information on obtaining and using crimp-height comparators can be found in Instruction Sheet 408-7424.
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Page 7: Maintenance And Inspection
408-35179 7. ADJUSTING THE RATCHET The ratchet is preset prior to shipment, but it is important to verify the crimp height using a micrometer or caliper. Use and wear can cause the tool to go out of adjustment. Inspect the crimp height and adjust the ratchet, if necessary, on a regular basis. -
Page 8: Replacement And Repair
Customer-replaceable parts are listed in the product drawing. for part number Stock and control a complete inventory to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by TE Connectivity to ensure quality and reliability. Order replacement dies through your TE representative or go to TE.com...
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