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SANKI SANI-VEYOR KIREI Operating And Service Manual

Sanitary & washable conveyor
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SANITARY & WASHABLE CONVEYOR
OPERATING AND SERVICE MANUAL
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Summary of Contents for SANKI SANI-VEYOR KIREI

  • Page 1 SANITARY & WASHABLE CONVEYOR OPERATING AND SERVICE MANUAL...

  • Page 2: Table Of Contents

    Thank you very much for purchasing our SANI-VEYOR KIREI. To use the Ⓡ machine properly, please read this operating and service manual carefully before use. Keep the manual where the machine is installed, so that it may be referred to when needed. TABLE OF CONTENTS 1．Caution When Handling ………………………………………...
  • Page 3 Upon delivery of this product, please check the package contents to ensure the product matches your order. If the delivered items do not match your order, please contact our local agent directly before use. Serial number and model label (affixed to side of drive unit) Manufacturer’s serial number (refer to this number when contacting us) ［...

  • Page 4: 1．Caution When Handling

    CAUTION WHEN HANDLING FOR YOUR SAFE USAGE A. Prior To Use CAUTION : Improper handling of the conveyor may result in physical injury or damage! ■Transport and assembly When transporting and assembling the conveyor, pay special attention not to drop it in order to avoid physical injury or damage.
  • Page 5 B. During Operation WARNING： Improper handling of the conveyor could result in serious physical injury or damage! ■Do NOT touch the conveyor when it is running There is considerable risk of being caught and injured by the conveyor. ■Do NOT ride on or climb on the conveyor／Do NOT go under the conveyor There is considerable risk of falling or being caught and injured by the conveyor.
  • Page 6 ■WARNING LABELS etc. AND ATTACHMENT POSITIONS For standard machines, warning labels etc. and their attachment positions are as follows: 1. WARNING LABELS Label Instruction Label classification CA-2 ■ALWAYS CONNECT TO EARTH CAUTION Ensure the conveyor is connected to earth at all WARNING times to prevent electric shock.
  • Page 7 2. ATTACHMENT POSITIONS OF WARNING LABELS etc. (eg Center drive type SANI-VEYOR KIREI) ® Motor side of drive unit Label of direction of belt travel CAUTION label CE-2 (attached to motor) Caution label of instruction manual etc. (attached on side of conveyor frame) BE SURE TO READ OPERATING AND SERVICE MANUAL BEFORE USE DO NOT SPLASH LIQUIDS ONTO SWITCH...

  • Page 8: 2．Component Names

    COMPONENT NAMES CENTER DRIVE TYPE (C) (eg Variable-speed type with optional FMW stands) NOTE: For high power type, machine is equipped with a raising type belt slackener, similarly to HEAD DRIVE TYPE(H) on p.9. Cross section Cross section W model W model Belt width Belt width...
  • Page 9 HEAD DRIVE TYPE (H) (eg Variable-speed type with optional FMW stands) NOTE: For 200V three-phase power source, standard machine has power cable with ring terminals. For constant-speed type using 200V three-phase power source, standard machine has motor cable of 2m with ring terminals.

  • Page 10: 3．Assembly

    ASSEMBLY 3-1. INSTALLING STANDS (OPTIONAL) NOTE: If machine length exceeds 2m and frame is delivered divided, install stands after assembling joints of frame. (→See “3-2. JOINING FRAMES”, p.11.) Installing Stands Set stand brackets(*2) to stand attachment holes(*1) on both sides of conveyor frame. Insert attachment bolts(*3) into holes(*1), and fix them by tightening nuts(*4) from inside of frame.
  • Page 11 Standard Installation Dimensions of Stands CENTER DRIVE TYPE HEAD DRIVE TYPE (For 90W type, belt slackener is attached to the drive (equipped with belt slackener on the end) unit; for high power type, it is attached on the end.) Standard installation dimensions of stands (mm) Maximum stand Minimum stand installation pitches Pitch...
  • Page 12 3-3. ASSEMBLY OF LONGER MACHINES For machine length exceeding 2m, frame is delivered divided. In this case assemble machine as follows: (1) Unpack machine. Unfold belt and place divided frames in order of assembly. (2) Remove bolts and nuts temporarily tightened in frame joint positions. Correctly fit frame ends to frame joints and firmly retighten bolts and nuts.

  • Page 13: Installing Control Unit

    3-4. INSTALLING RETURN ROLLERS For machine length exceeding 2m, machine is provided with return rollers. If return rollers are delivered separately from frame, install them after assembling joints of frame, as follows: On both sides of frame, install return roller brackets(*1) by tightening attachment bolts(*2) into attachment holes.

  • Page 14: 4．Running The Conveyor

    RUNNING THE CONVEYOR 4-1. BE SURE TO GROUND MACHINE BEFORE OPERATION For Variable-speed Type (For standard machines, speed is changed by inverter.) (1) 100/200V single-phase power source Waterproof connectors (male & female) with earth are attached to power cable. Be sure to ground machine by connecting earth terminal of waterproof connector on power source side (female connector).
  • Page 15 4-2. RUNNING THE CONVEYOR (for MITSUBISHI-inverter variable-speed type) For standard machines of variable-speed type, speed is changed by inverter. Operate inverter as follows: NOTE: To operate, remove cover of inverter operating panel. Reinstall cover after operating inverter. (1) Turn on power supply and ensure that EXT indicator(*1) is illuminated. Then press PU/EXT key(*2) and ensure PU indicator(*3) is illuminated.

  • Page 16: 5．Loosening/Removing The Belt

    LOOSENING/REMOVING THE BELT Since belt of SANI-VEYOR KIREI can be easily loosened and removed, it is convenient when replacing ® belt or cleaning belt undersurface, bed, etc. CENTER DRIVE TYPE Loosening Belt (1) Remove drive unit bottom cover(*1) by loosening 3 wing bolts. (When loosening bolts, firmly support the cover(*1) with your hand so that it will not fall.) (2) Pull and unfasten right and left spring catches(*2) of drive unit.
  • Page 17 CENTER DRIVE TYPE Removing Belt (1) Loosen belt following “Loosening Belt” on p. 16. (2) Remove all the return rollers from conveyor frame, if any. (→See “3-4. INSTALLING RETURN ROLLERS”, p.13.) (3) If machine has stands, only on one side, remove all the stand brackets(*1) together with their attachment bolts(*2).
  • Page 18 HEAD DRIVE TYPE Standard head drive type machines are equipped with a raising type belt slackener in tail unit. Loosen belt by operating it as follows: Loosening Belt (1) To unlock raising frame(*2), turn right and left lock knobs(*1) counterclockwise. (2) Gently raise and tilt raising frame(*2) with your hand.

  • Page 19: 6．Taking Up The Belt

    TAKING UP THE BELT When belt is slackened off, take up belt as follows: CENTER DRIVE TYPE Turn right and left take-up bolts(*1) of drive unit clockwise, little by little, with a spanner. Take-up pulley(*2) will then be moved and belt will be taken up. When turning take-up bolts(*1), keep their movement lengths the same.
  • Page 20 HEAD DRIVE TYPE Standard head drive type machines are equipped with a raising type belt slackener in tail unit, and take- up device is included in it. Take up belt as follows: (1) Loosen attachment bolts(*2) of right and left pulley brackets(*1) with a spanner. (2) Loosen lock nuts A(*4) of right and left take-up bolts(*3) by turning them clockwise with a spanner.

  • Page 21: 7．Belt Alignment Adjustment

    BELT ALIGNMENT ADJUSTMENT When belt is not correctly aligned, make adjustments while running conveyor slowly, following procedures below: PRIOR CHECKING 1. Frame Condition Confirm full length of frame is level on top, straight and not bent in any place. → See p. 12. 2.
  • Page 22 CENTER DRIVE TYPE Adjustment Using Head or Tail Pulley (for 90W type) On side to which belt is deviating, slightly loosen shaft-end fixing bolt(*2) with a spanner. Slightly turn alignment adjustment screw(*3) clockwise with hexagonal wrench. Head (or tail) pulley (*1) will then move outward on this side and belt will center itself.
  • Page 23 HEAD DRIVE TYPE Adjustment Using Tail Pulley (for 90W type) It is possible to adjust tail pulley with take-up device included in belt slackener of tail unit. (1) On side to which belt is deviating, loosen attachment bolts(*3) with a spanner. (2) On the same side, loosen lock nut A(*5) with a spanner and slightly turn lock nut B(*6) clockwise.
  • Page 24 HIGH POWER TYPE (Common to HEAD DRIVE TYPE and CENTER DRIVE TYPE) Adjustment Using Tail Pulley It is possible to make adjustment using take-up device included in belt slackener of tail unit. (1) On side to which belt is deviating, loosen attachment bolts(*3) of tail pulley bracket(*2) with a spanner.
  • Page 25 KNIFE-EDGE TYPE Adjustment in snub pulley of knife-edge unit (1) Loosen lock nut(*1) on the opposite to the side where the belt is deviating in the belt direction (downstream side of the conveyor). Then slightly turn take-up bolt(*2) counterclockwise, One end of Snub pulley unit(*3) will then move outward on this side and belt(*4) will center itself.

  • Page 26: 8．Angle Adjustment Of Tilting Unit

    ANGLE ADJUSTMENT OF TILTING UNIT On both sides of conveyor, loosen right screw lock nuts(*2) and left screw lock nuts(*3). To make angle larger (closer to horizontal), turn angle adjustment bolts(*1) counterclockwise; to make angle smaller, turn them clockwise. Once adjustment is complete, retighten right screw lock nuts(*2) and left screw lock nuts(*3).

  • Page 27: 9．Geared Motor Replacement

    GEARED MOTOR REPLACEMENT The geared motor is hollow shaft type and attached to drive pulley shaft end. Be sure to switch off power supply and replace geared motor as follows: Common to HEAD DRIVE TYPE and CENTER DRIVE TYPE (1) Remove cap of geared motor shaft end(*1) with your fingers. (2) Remove hexagon socket head cap screw(*4) and washer from drive pulley shaft end(*3) with a hexagonal wrench.

  • Page 28: 10．Inspection And Maintenance

    INSPECTION AND MAINTENANCE 10-1. PROBLEMS AND REMEDIES PROBLEM 原 因 処 置 1. Conveyor does (1) Power plug is not properly (1) Inspection, correction not run. (Conveyor connected to the mains. cannot be turned (2) Power switch is not turned on. (2) Inspection, correction on.) (3) Inappropriate power source...
  • Page 29 10-2. ITEMS FOR REGULAR INSPECTION CHECKING PART TO THINGS TO CHECKING REMEDY PERIOD CHECK CHECK FOR METHOD Daily Belt Foreign substances on Visual inspection Clean and remove any surface and undersurface foreign matter. Dislodgment from V-form Visual inspection Inspection, adjustment belt guidance groove Getting jammed Visual inspection...
  • Page 30 MEMO...
  • Page 31 MEMO...
  • Page 32 Contact us ● Particular attention is given to the manufacture and transportation of SANKI conveyors. However, if you need any information about the use or failure of the machine or any other matters, please contact our customer service. Also do not hesitate to ask us for information about conveyors in general.

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