Autel MaxiCharger DC Compact Installation And Operation Manual
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Autel MaxiCharger DC Compact Installation And Operation Manual

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MAXICHARGER
DCCOMPACT
40kW

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Summary of Contents for Autel MaxiCharger DC Compact

  • Page 1 MAXICHARGER DCCOMPACT 40kW...
  • Page 2 DCCOMPACT MAXICHARGER BIG POWER AND BIG VALUE IN A COMPACT PACKAGE  FAST AND EFFECTIVE BUILT TO INCREASE CHARGING EFFICIENCY Dual-ports provide up to 40kW of power Charge 2 vehicles simultaneously  A 30 min charge equates to 80+ miles of range COMPACT DESIGN OPTIMIZED FOR ANY LOCATION Ultra-compact with big DC power in a small package ...
  • Page 3 A CLOSER LOOK AT DCCOMPACT MAXICHARGER Weather Resistant...

  • Page 4: Technical Specifications

    Screen type 21.5 inch LCD Touch Screen Cable length 4m Standard; 5m Optional Status indication LED/LCD/APP User interface Autel Charge APP; Autel Charge Cloud Connectivity 4G, Wi-Fi, Ethernet Communication protocols OCPP 1.6J (Can be upgraded to OCPP 2.0.1 later) User authentication APP, RFID card, Credit Card (Optional)
  • Page 5 Installation and Operation Manual MaxiCharger DC Compact (UL)

  • Page 6: Copyright Information

    Autel will not be liable for any direct damages or for any special, incidental, or indirect damages or for any economic consequential damages (including the loss of profits).

  • Page 7: Table Of Contents

    CONTENTS USING THIS MANUAL .......................... 1 1.1 C ..............................1 ONVENTIONS 1.1.1 Bold Text ............................... 1 1.1.2 Illustrations ............................1 1.1.3 Notes and Important Messages ......................1 1.1.4 Procedures ............................1 1.1.5 Revision History ............................ 1 1.2 T ..............................2 ERMINOLOGY SAFETY ...............................
  • Page 8 5.6 F ............................23 INISH NSTALLATION 5.7 U ........................25 PSTREAM ROTECTIVE EVICE 5.8 P ..........................25 REPARE FOR PERATION 5.9 OCPP S ............................26 ETTINGS 5.10 ......................28 UTEL HARGE LOUD ONFIGURATION OPERATION ............................29 6.1 C ............................29 HARGE ESSIONS 6.1.1 Standby Mode .............................

  • Page 9: Using This Manual

    Using This Manual This manual describes the installation and use of the MaxiCharger DC Compact. Prior to installation, read through this manual to become familiar with the instructions of this MaxiCharger to ensure a successful installation and smooth operations. 1.1 Conventions The following conventions are used.

  • Page 10: Terminology

    1.2 Terminology Term Definition Alternating current Combined Charging System, a standard charging method for electric vehicles Communication Control Unit, a control unit used to communicate with the BMS (Battery Management System) and control the power delivery to the EV Abbreviation of CHArge de MOve, a standard charging method for electric CHAdeMO vehicles Direct current...

  • Page 11: Safety

    Safety 2.1 Safety The safety messages herein cover situations of which Autel is aware. Autel cannot know, evaluate or advise you as to all of the possible hazards. You must be certain that any condition or service procedure encountered does not jeopardize your personal safety.

  • Page 12: Installation Engineer Qualifications

    ü Ensure there is a plan in place in case of an emergency. ü Ensure there are no safety hazards on the site. ü Have a site operator available who undertakes the safe operation of the MaxiCharger and all the coordination of work if the owner takes no part in the work.

  • Page 13: General Introduction

    General Introduction The MaxiCharger DC Compact offers the best value with 40kW smart charging power, advertising, and communication capability in a perfect size to fit almost any application. Intended Use This MaxiCharger is intended for the DC charging of EVs. It is intended for both indoor and outdoor use.

  • Page 14: Product Overview (Outside)

    3.2 Product Overview (Outside) 1. Ambient Light Sensor 4 detects ambient brightness 2. 21.5-inch LCD Touchscreen 3. RFID Reader 4. POS Device (Optional) 5. Charging Cable 6. Ethernet Cable Inlet Hole 7. AC Inlet Hole 8. Lock 9. Vent 4 each on the right and left side 10.

  • Page 15: Preparation

    Preparation 4.1 Before You Begin ü Read through this manual prior to installation to be familiarized with the installation steps. ü Ensure the appropriate wiring, circuit protection, and metering is in place at the installation site, according to the specifications, wiring diagrams, and grounding requirements. ü...

  • Page 16: Installation Tools And Materials

    4.3 Installation Tools and Materials The MaxiCharger DC Compact includes the following installation options: ü Floor-standing using a pedestal ü Trolley-mounting ü MaxiCharger with pedestal ü MaxiCharger with trolley NOTE ü <MaxiCharger with pedestal= and <MaxiCharger with trolley= indicate that the MaxiCharger has already been installed on a pedestal or trolley before shipment.
  • Page 17 For trolley-mounting installation: MaxiCharger Trolley 1 PC 1 PC Lifting Eye Bolt (M12) Screw (M12 x 30) 4 PCS 4 PCS Triangle Socket Key Hex Key (1/4-inch) 2 PCS 1 PC Industrial Plug Packing List (with Cable) 2 PCS 1 PC...
  • Page 18 For MaxiCharger with pedestal: Lifting Eye Bolt (M12) Main Unit 4 PCS 1 PC Expansion Bolt Triangle Socket Key (M12 x 80) 2 PCS 4 PCS T25 Torx Screwdriver Hex Key (1/4-inch) 1 PC 1 PC Drilling Template Packing List 1 PC 1 PC For MaxiCharger with trolley:...

  • Page 19: Recommended Tools

    4.3.2 Recommended Tools þ Spirit Level þ Pencil þ Drill þ M12 Wrench þ Brush þ Hammer þ Compressed Air þ Marker þ Crane þ Wire Stripper þ Crimping Tool þ Cable Lug þ Flathead Screwdriver þ Phillips Screwdriver þ 8 mm Socket Wrench þ...

  • Page 20: Installation

    Installation There are three ways to mount the MaxiCharger: ü On a pedestal ü On a trolley ü MaxiCharger with pedestal General Installation Procedures: 1. Unpack the shipping crate. 2. Move the equipment to the installation site. 3. Mount the equipment. 4.

  • Page 21: Unpack

    Shockwatch. If the sensors demonstrate over 30° of tilt or total overturn, or the Shockwatch displays red, contact Autel customer service and the delivery personnel, and then inspect the product for any damage. Do not accept the delivery until the inspection is complete and no damage is found.

  • Page 22: Mount The Equipment

    3. Install the four M12 lifting eye bolts into the four holes and tighten the bolts. 4. Connect the cables of the hoisting equipment to the eye bolts9 lifting loops. 5. Move the equipment to the installation site. CAUTION Do not tilt over 40 degrees when hoisting the equipment. 5.3 Mount the Equipment 5.3.1 Mount on a Pedestal IMPORTANT...
  • Page 23 Step 2 1. Place the drilling template on the concrete surface, aligning its central hole with the exit opening. Ensure its front side is facing forward. 2. Mark the four mounting holes on the concrete surface and remove the drilling template. 3.
  • Page 24 Step 4 1. Use the T25 Torx screwdriver to unscrew the four M5 x 12 security screws and remove the front cover from the pedestal. Set them aside. 2. Mount the pedestal onto the mounting location, aligning with the mounting holes. 3.

  • Page 25: Mount The Maxicharger With Pedestal

    Step 6 Insert two M12 x 30 screws into the bottom of the charger (A) and secure the charger to the pedestal using an M12 wrench. Step 7 Remove the four lifting eye bolts and reinstall the top screws. 5.3.2 Mount the MaxiCharger with Pedestal (skip Step 5 and 6) to mount For the <MaxiCharger with pedestal= model, follow the steps in Section 5.3.1...

  • Page 26: Mount On A Trolley

    5.3.3 Mount on a Trolley 1. Loosen the four M5 x 12 screws using a Phillips screwdriver and remove the trolley9s front cover. Set them aside. 2. Lift the MaxiCharger onto the trolley. Position the groove (B) on the back of the MaxiCharger to fit the protrusion (A) of the trolley.

  • Page 27: Power Supply Wiring

    5.4 Power Supply Wiring WARNING Risk of Electric Shock ü Only a qualified electrician is allowed to determine the electrical requirements and connect the wires. ü Ensure the power is off before connecting the wires. IMPORTANT Before connecting the wires, ensure the following requirements are met: ü...

  • Page 28: Connect The Ac Input Cable

    2. Loosen the two M8 hex screws (A) using the hex key and open the cabinet door. 5.4.2 Connect the AC Input Cable 1. Loosen the five M6 x 16 screws using a Phillips screwdriver to remove the galvanic isolation board (A). Set them aside.
  • Page 29 5. Loosen the M6 screw on the PE busbar using a 10 mm socket wrench. Then attach the PE wire to the PE connector (A) and screw the M6 screw to 4.4 ft·lb (6 N·m). 6. Loosen the M8 fasteners using a 13 mm socket wrench and attach the wires to the connectors: ü...

  • Page 30: Internet Connection

    5.5 Internet Connection The MaxiCharger can be connected to the Internet via Ethernet cable, cellular network or Wi-Fi. Choose an appropriate connection method as applicable. 5.5.1 Connect the Ethernet Cable 1. Loosen the Ethernet cable gland. 2. Put the Ethernet cable through the Ethernet cable port at the bottom of the MaxiCharger. 3.

  • Page 31: Finish Installation

    5.6 Finish Installation For Pedestal-mounting: STEP 1 Close the cabinet door by tightening the two M8 hex screws. Then close the side cover and turn the socket key clockwise to lock it. STEP 2 Organize the charging cables as described below: 1.
  • Page 32 For MaxiCharger with Pedestal: 1. Close the cabinet door by tightening the two M8 hex screws. Then close the side cover and turn the socket key clockwise to lock it. 2. Reinstall the pedestal9s front cover by inserting the four M5 x 12 security screws. Tighten the screws to 1.5 ft·lb (2 N·m).

  • Page 33: Upstream Protective Device

    5.7 Upstream Protective Device The local utility may require an RCD to be installed. The recommended device type is provided below: Device Specifications Type A or Type B, with a rated residual operation Upstream residual current device (RCD) current of 30 mA. 5.8 Prepare for Operation For the pedestal-mounting and MaxiCharger with pedestal models: ü...

  • Page 34: Ocpp Settings

    5.9 OCPP Settings Follow the steps below to set the OCPP parameters. 1. On the Standby Screen, tap the <currency ($)= icon on the lower-left corner to enter the Cost Details Screen. 2. On the Cost Details Screen, double tap the upper-left corner to enter the next page. 3.
  • Page 35 4. A password prompt will appear. Enter the last 6 digits of the product9s serial number to continue, which can be found on the product label. 5. On the Device Maintenance Screen, select Set Parameters. 6. Set the OCPP parameters accordingly.

  • Page 36: Autel Charge Cloud Configuration

    5.10 Autel Charge Cloud Configuration To ensure the normal operation of the charger, configuring the Autel charge cloud is necessary. This platform is a one-stop charging management solution intended to address the needs of many use cases including residential, commercial, governmental, car dealers, and fleets. Contact Autel technical support for subscription and obtain the Autel Charge Cloud Manual for more details.

  • Page 37: Operation

    Operation 6.1 Charge Sessions General charging procedures: To charge an EV ø 1. Park an EV with the charging port within reach of the connector. 2. Plug in the vehicle. 3. Start the charge session. 4. Stop the charge session. WARNING ü...

  • Page 38: Authorization

    ü Observe the screen for any abnormality, such as an error message, before starting a charge session. Check the surroundings and the MaxiCharger for any abnormality or damage as well. ü DO NOT operate the MaxiCharger if the screen displays an error message. Contact Autel personnel for support.

  • Page 39: Charging

    Use the same authentication method to begin the charge again: ü QR Code/Credit Card: Tap the Stop button on the Charging Screen of the Autel Charge app. ü RFID Card: Tap the RFID card on the card reader again to finish charging.

  • Page 40: Charging Errors

    6.2 Charging Errors This section depicts several common problems that may arise during a charge session along with possible causes/solutions to resolve them. If the problem persists, contact your local dealer or Autel technical support. 6.2.1 Connector Connection Error If the connector is not connected to the EV, then the Connector Not Connected screen will appear.

  • Page 41: Measuring The Dc Voltage

    6.3.2 Measuring the DC Voltage Use a voltage tester to measure the DC voltage between the output terminals: ü Power module group output 1- (B) to power module group output 1+ (A) ü Power module group output 2- (D) to power module group output 2+ (C) ü...

  • Page 42: Maintenance

    Maintenance 7.1 Routine Maintenance Routine maintenance can keep the MaxiCharger in a safe and stable state. ü Clean the cabinet every quarter, tighten the screws and bolts of key parts, and check whether the wire connection of the connector is burned out. If any abnormality is found, replace the parts in time. ü...

  • Page 43: Residual Current Device Maintenance

    Pass: The RCCB will trip and restore the T button to its original position. ü ü Fail: The RCCB does not trip. Please contact Autel technical support. Do not use the MaxiCharger until the repair is completed. 4. Close the cabinet door after the test is finished.

  • Page 44: Fuse Inspection

    Routine maintenance is needed when the MaxiCharger is operating in normal condition. Refer to or contact Autel technical support to resolve any error. Troubleshooting When parts need to be replaced, completely cut off the power supply upstream and inside the equipment before operating.

  • Page 45: Remote Maintenance

    Stop any charge session and do not connect the power to the MaxiCharger until all inspections are completed. 7.3 Remote Maintenance The MaxiCharger can connect to the Autel cloud platform to monitor parameters in real time. Autel cloud platform provides remote upgrades, diagnosis, and services, and identifies any issue during operation process.

  • Page 46: Troubleshooting

    Troubleshooting The table below describes the most common faults when operating the MaxiCharger. Contact Autel technical support if the fault encountered is not in this table. Error Error Code Possible Cause Solution It may be caused by signal Perform remote restart or reset.
  • Page 47 MaxiCharger, and contact Autel technical support. CCU current sampling and Perform remote restart or reset. module output Charging module output or 0x3014 If the fault persists, contact Autel current sampling fault technical support. accumulation fault Power distribution Power off the MaxiCharger...

  • Page 48: Specifications

    Specifications 9.1 Specifications DC Output Connection Charging Mode Mode 4 Output Power 40 kW ü CCS1: 150 to 950 VDC Output Voltage ü CHAdeMO: 150 to 500 VDC ü CCS1: 133 A Maximum Output Current ü CHAdeMO: 125 A ü 2 x CCS1 Number of Outputs ü...
  • Page 49 ü Charging cable: 18 feet (5.5 m) Standard Cable Length 24.6 feet (7.5 m) Optional ü Industrial plug: 9.8 feet (3 m) Status Indication LED/LCD/APP ü Autel Charge App User Interface ü Autel Charge Cloud ü 4G Connectivity ü Wi-Fi ü Ethernet Communication Protocols OCPP 1.6J (Can be upgraded to OCPP 2.0.1 later)

  • Page 50: Installation Specifications

    9.2 Installation Specifications See the tables below for the operable element specifications: Pedestal models Specification Parameter Description inch Highest user operable element of the touchscreen 57.2 1454 Lowest user operable element of the touchscreen 1194 User operable element of the holster 43.7 1110.5 Height of the connector...
  • Page 51 User operable element of the RFID reader 42.7 1084 Trolley models Specification Parameter Description inch Highest user operable element of the door lock 43.4 1102 User operable element of the RFID reader 32.8 Height of the connector Lowest user operable element of the cable holder 28.7 Height of the POS User operable element of the POS...

  • Page 52: Product Dimensions

    9.3 Product Dimensions Charger Front View Side View...
  • Page 53 Pedestal Front View Side View Trolley Front View Side View...
  • Page 55 www.autelenergy.com...

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