Datalogic Connection Box C-BOX 150 Installation Manual
Datalogic Connection Box C-BOX 150 Installation Manual

Datalogic Connection Box C-BOX 150 Installation Manual

Datalogic scanning connection box installation manual

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C-BOX 150
Installation Manual

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Summary of Contents for Datalogic Connection Box C-BOX 150

  • Page 1 C-BOX 150 Installation Manual...
  • Page 2 Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy C-BOX 150 Ed.: 07/2007 ALL RIGHTS RESERVED Datalogic reserves the right to make modifications and improvements without prior notification. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION ... 1 Product Description... 1 C-BOX 150 Compatible Devices... 2 INSTALLATION... 3 Package Contents... 3 Opening the Device ... 4 Mechanical Installation... 5 Electrical Connections and Hardware Setup... 7 2.4.1 Power Supply... 8 2.4.2 System Wiring... 9 2.4.3 Scanner Chassis Grounding Jumper Settings ...
  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS POWER SUPPLY ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT - This product is intended to be installed by Qualified Personnel only. The C-BOX 150 is intended to be supplied either by a UL Listed NEC Class 2 power source, or a UL Listed ITE Limited Power Source (LPS), rated 10-30 V dc, minimum 0.5 A.
  • Page 5 Informazione degli utenti ai sensi della Direttiva Europea 2002/96/EC L’apparecchiatura che riporta il simbolo del bidone barrato deve essere smaltita, alla fine della sua vita utile, separatamente dai rifiuti urbani. Smaltire l’apparecchiatura in conformità alla presente Direttiva consente di: • evitare possibili conseguenze negative per l’ambiente e per la salute umana che potrebbero invece essere causati dall’errato smaltimento dello stesso;...
  • Page 6 GENERAL VIEW C-BOX 150 Figure A 25-pin scanner connector Compression connectors Cover screws (4)
  • Page 7 Power on switch Chassis grounding jumper Power polarity error LED (red) RS485 Bus termin.switch Scanner selection switch Power on LED (green) GET button TEST button SEND button C-BOX 150 Figure B - Bottom Inside INT-30 power connector Auxiliary port connector OM4000 jumpers Warning LED (red) 14 Status LED...
  • Page 8 GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the C-BOX 150. 1) Read all information in the section "Safety Precautions" at the beginning of this manual. 2) Correctly position and mount the C-BOX 150 within the reach of the barcode scanner cable, according to the information in paragraph 2.3.
  • Page 9: Introduction

    INTRODUCTION INTRODUCTION PRODUCT DESCRIPTION The C-BOX 150 is a connection box which can be used as an accessory to several Datalogic family scanners. Its main feature is to make the substitution of a Datalogic scanner in an installation plain and easy. To achieve this goal the C-BOX 150 provides the GET command to pass the connected scanner’s configuration to the C-BOX 150 non volatile memory.
  • Page 10: C-Box 150 Compatible Devices

    C-BOX 150 COMPATIBLE DEVICES The C-BOX 150 can be connected to the following scanners through the 25-pin connector illustrated in Figure A. *10 and 30 Vdc versions only Scanner Configuration Tool DS1100 * WinHost™ DS2100A WinHost™ DS2100N Genius™ DS2200 * WinHost™...
  • Page 11: Installation

    INSTALLATION INSTALLATION PACKAGE CONTENTS Verify that the C-BOX 150 and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: C-BOX 150 Installation manual C-BOX 150 configuration CD-ROM 2 mounting screws Grounding cable Figure 1 - C-BOX 150 Package Contents...
  • Page 12: Opening The Device

    OPENING THE DEVICE To install the C-BOX 150 or during normal maintenance, it is necessary to open it by unscrewing the four cover screws: The C-BOX 150 must be disconnected from the power supply during this operation. CAUTION It is possible to perform the following operations: •...
  • Page 13: Mechanical Installation

    INSTALLATION MECHANICAL INSTALLATION The diagram below gives the overall dimensions of the C-BOX 150 and may be used for its installation. Ø3.5 [Ø0.14] [0.20] [5.91] [0.20] [6.34] Figure 3 - Overall Dimensions 89.8 [3.54] 114.5 [4.51] inch...
  • Page 14 C-BOX 150 can be installed to operate in different positions. The two screw holes inside the housing of the C-BOX 150 are for mechanical fixture (Figure 4). To mount the C-BOX 150: Open the C-BOX 150 by unscrewing the 4 cover screws. If necessary, using the two mounting holes inside the device as a pattern, mark the panel with an appropriate object and then drill two holes in the panel.
  • Page 15: Electrical Connections And Hardware Setup

    INSTALLATION ELECTRICAL CONNECTIONS AND HARDWARE SETUP The following figure shows the typical layout. SCANNER AUXILIARY C-BOX 150 INTERFACE SCANNER SCANNER CONFIGURATION PC SYSTEM CABLES Figure 5 – System Layout A PC can be connected to the C-BOX 150 (and consequently to the scanner auxiliary interface) through the internal 9-pin connector.
  • Page 16: Power Supply

    After system functioning has been verified, close the C-BOX 150 using the 4 cover screws making sure the rubber seal is fitted correctly between the parts of the housing. It is recommended to use the dedicated grounding cable (included in the package) to improve the C-BOX 150 noise immunity.
  • Page 17: System Wiring

    INSTALLATION C-BOX The power supply must be between 10 and 30 Vdc only. Pin 1 is also electrically connected to pins 3 and 5, just as pin 2 is electrically connected to pins 4 and 6. This is useful for external trigger/inputs connections.
  • Page 18 • Using a device such as a screwdriver, push down on the lever directly next to the clamp (see Figure 8). • Insert the wire into the clamp and release the lever. The wire will now be held in the spring clamp. The wiring used can be solid or stranded but must meet the following specifications.
  • Page 19 INSTALLATION The C-BOX 150 spring clamp connector pinouts are indicated in the following table. Refer to the scanner Reference Manual for details. Name 1, 3, 5 2, 4, 6 7, 8 EARTH GROUND *9, 13 RS485 CABLE SHIELD 20, 40 RESERVED TX AUX RX AUX...
  • Page 20: Scanner Chassis Grounding Jumper Settings

    2.4.3 Scanner Chassis Grounding Jumper Settings The scanner chassis grounding method can be selected by positioning a jumper (see Figure 9). In this way the scanner chassis can be connected to earth ground (only if pins 7 or 8 are connected to a good earth ground) or to the power supply ground signal.
  • Page 21: Rs485 Bus Termination

    INSTALLATION 2.4.5 RS485 Bus Termination Figure 11 - Termination Resistance Switch This switch enables or disables the insertion of the bus termination resistor for RS485 Half Duplex Multidrop applications. In Multiplexer applications the termination resistor must be enabled ONLY on the last device of the chain, the farthest away from the Multiplexer (assuming the Multiplexer is the first device of the chain).
  • Page 22: Om4000 Jumper Settings

    2.4.7 OM4000 Jumper Settings The jumpers allow connection to the EXT TRIG signals on separate spring clamp terminals for applications which use the OM4000 Oscillating Mirror in Trigger Mode. They are used together and they have the following significance: when a jumper is in the J5 position (see Figure above) pin 40 is connected to pin 27 (EXT TRIG+);...
  • Page 23 INSTALLATION 9-pin C-Box 150 connector pinout in Normal mode Name RESERVED RESERVED POSITION CFG: When the switch is in this position, the C-BOX 150 can be configured. The communication with the scanner is interrupted and pins 2 and 3 are no longer dedicated to the scanner auxiliary interface but to the C-BOX 150 configuration (see table below).
  • Page 24: Operating Modes

    OPERATING MODES With the C-BOX 150, the following operating modes are possible: Normal Operation: At power on, the C-BOX 150 tries to connect to the scanner. Once the connection procedure is completed the C-BOX 150 verifies if an Automatic SEND command must be executed. While executing the command, the serial Auxiliary interface is not available for the user.
  • Page 25 INSTALLATION Release the buttons. Press the left button corresponding to the GET function, the center button corresponding to the TEST function or the right button corresponding to the SEND function. Once the buttons are released in step 1, a ten-second timeout starts. If no button is pressed within this time (no function is selected), the procedure will be cancelled.
  • Page 26: Led Indicators

    2.5.2 LED Indicators Power polarity error (red) The internal LEDs of the C-BOX 150 (see Figure above) indicate the following: POWER ON POWER POLARITY ERROR WARNING er on (gree Figure 16 - LED Indicators (green) indicates the C-BOX 150 is connected to the power supply and the power switch is ON.
  • Page 27 INSTALLATION STATUS TRANSMISSION * This is the typical state after correct system installation. 1 blinking/sec: a requested operation has been terminated abnormally. 2 blinking/sec: a wrong operation has been requested (for example the configuration in memory is not compatible with the connected scanner). (yellow) indicates the status of the non-volatile memory support.
  • Page 28: Typical Layouts

    TYPICAL LAYOUTS 2.6.1 1000, 2000A/N, 4000 Family Scanners For 1000, 2000A/N and 4000 scanner families which operate in a point-to-point single scanner configuration, a typical layout is shown below and the C-BOX 150 is connected as follows. Scanner Figure 17 – Typical point-to-point scanner Layout C-BOX 150 PWR supply Main serial interface...
  • Page 29: 2000N Family Scanners

    INSTALLATION 2.6.2 2000N Family Scanners For 2000N scanner families which operate in an ID-NET™ network configuration, a typical layout is shown below and the C-BOX 150/100s are connected as follows. Figure 18 – Typical ID-NET™ scanner Layout C-BOX 150 can perform Backup/Restore of a whole cluster under the following conditions: •...
  • Page 30: 6000, 8000 Family Scanners

    2.6.3 6000, 8000 Family Scanners For the 6000 and 8000 scanner families, the C-BOX 150 can operate in both point-to- point single scanner configuration layouts, and in a network cluster of scanners in Master/Slave layouts. Slave 2 CAB-610X CAB-610X CAB-610X BTK-6000 Slave 5 Figure 19 –...
  • Page 31: Scanner Replacement

    INSTALLATION In order to perform Backup/Restore of Master only, the C-BOX 150 Cluster GET/SEND parameter must be configured to "Master only", see the WinHost Help On-Line. SCANNER REPLACEMENT If you have to replace the scanner with another one: Switch-off the system. Connect the new scanner.
  • Page 32: Technical Features

    TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply voltage Power consumption max. USER INTERFACE LED indicators PHYSICAL FEATURES Mechanical dimensions Weight SOFTWARE FEATURES Parameter storage ENVIRONMENTAL FEATURES Operating temperature Storage temperature Humidity max. Vibration resistance IEC 68-2-6 test FC Shock resistance IEC 68-2-27 test EA Protection class The features given are typical at a 25 otherwise indicated).
  • Page 33: Declaration Of Conformity

    dichiara che declares that the déclare que le bescheinigt, daß das Gerät declare que el C-BOX-XXX Connection Box; sono conformi alle Direttive del Consiglio Europeo sottoelencate: are in conformity with the requirements of the European Council Directives listed below: sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous: der nachstehend angeführten Direktiven des Europäischen Rats: cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente: 89/336/EEC EMC Directive...
  • Page 34 www.automation.datalogic.com...

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