Related Manuals for PushCorp SM1202 Series
Summary of Contents for PushCorp SM1202 Series
- Page 1 SM1202 Series High Speed Servo Motor Manual ORP , Dallas, Texas May, 2022...
- Page 2 Doing so will damage the motor and power amplifier. All PushCorp, Inc. electrical cables are rated for high twist and flex robotic applications with a minimum cable bending radius specification of 125mm (5 in). Cable damage resulting from failure to abide by this specification will not be covered under warranty.
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Page 3: Table Of Contents
1.0 LIMITED WARRANTY...................1 2.0 GENERAL OVERVIEW..................3 3.0 INSTALLATION & OPERATION................4 3.1 Mounting the spindle motor......................4 3.1.1 Mounting to a PushCorp AFD compliant tool................4 3.1.2 Mounting Directly to a Robot....................6 3.2 Dust Collection........................... 7 3.2.1 Dust Collection Hoses......................9 3.3 Tool and Media Specification.................... -
Page 4: Limited Warranty
3001 W Kingsley Rd Garland, Texas 75041 Who receives this warranty (purchaser): The original purchaser (other than for purposes of resale) of the PushCorp, Inc. product What products are covered by this warranty: Any PushCorp, Inc. industrial equipment or accessory supplied or manufactured by the Warrantor. - Page 5 SM1202 Servo Motor Series Manual ORP , Responsibilities of the purchaser under this warranty: A. Deliver or ship the PushCorp, Inc. product or component to PushCorp, Inc. Service Center, Dallas, TX. Freight and insurance costs, if any, must be borne by the purchaser.
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Page 6: General Overview
ORP , 2.0 General Overview This manual will cover the PushCorp SM1202. The 1202 is capable of 2 horsepower and spinning up to 12000 RPM. The motor comes in two variations; a manual ER-20 collet, and a random orbital sander version. These versions utilize identical motor windings, and power amplifiers, differing only in a few physical dimensions and how they secure the media. -
Page 7: Installation & Operation
3.1 Mounting the spindle motor 3.1.1 Mounting to a PushCorp AFD compliant tool The motors are designed to attach to the Carriage of any PushCorp AFD310/70 Force Device. There are two standard attachment options: parallel and perpendicular. The parallel-axis configuration is shown in Figure 1, where the motor attaches to the AFD Carriage with a hoop bracket and foot bracket. - Page 8 SM1202 Servo Motor Series Manual ORP , Figure 1: Parallel Mount Figure 2: Perpendicular Mount...
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Page 9: Mounting Directly To A Robot
SM1202 Servo Motor Series Manual ORP , 3.1.2 Mounting Directly to a Robot For some processes, compliance and force control are not required. The motor can be mounted directly to the robot. A few example applications utilizing this configuration are routing plastic and wood, as well as deflashing. The motor can be attached to the robot mounting flange using a customer supplied mounting plate. -
Page 10: Dust Collection
SM1202 Servo Motor Series Manual ORP , Figure 4: Front & Rear Mounting Patterns 3.2 Dust Collection The SM1202 has the option to be used with or without a dust collection system. To mount the dust shroud to the front of the SM1202, begin by removing the six (6) button head cap screws with a hey key (See Figure 5). - Page 11 SM1202 Servo Motor Series Manual ORP , Figure 5: Dust Shroud Installation Step 1 Next, slide the dust shroud over the lobes of the orbit shaft mounted on the SM1202; if necessary, it is acceptable to remove the orbit shaft, mount the dust cover shroud, and then remount the orbit shaft.
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Page 12: Dust Collection Hoses
SM1202 Servo Motor Series Manual ORP , Figure 7: Dust Shroud Clocking Please refer to the following table to determine which PushCorp shroud is appropriate for your disk. Table 1: Dust Collection Disk-Shroud P/N Disk Size PushCorp Shroud P/N 3.5”... -
Page 13: Tool And Media Specification
Toolholder can be tailored to any needed configuration to attach to various disk back-up pads, drill bits, router bits, grinding stones, etc. If desired, PushCorp, Inc. can fabricate custom Toolholders, at an additional cost, based on customer supplied drawings and specifications. To prevent interference between the Toolholder and the Collet, an 11°... -
Page 14: Sm Collet Operation
SM1202 Servo Motor Series Manual ORP , 3.4 SM Collet Operation The Collet for the SM motor is tightened and loosened manually. The Motor Shaft must be held using the Motor Shaft Flats, while the Collet Nut is turned, see Figure 9. Turning the Collet Nut clockwise forces the Collet into the Motor Shaft causing it to clamp around the Toolholder. -
Page 15: Sm1202 Random Orbital Sanding Shafts
The SM1202 uses the same motor housing across all orbits and pad sizes. This allows the user to swap orbit assemblies to meet their application needs. The table below lists the corresponding PushCorp P/N to the particular disk size and orbit diameter: Orbit Diameter 3.5”... -
Page 16: Sander Orbit Installation
SM1202 Servo Motor Series Manual ORP , bearing shaft out from the counter bore using the T-6 Lock Ring Wrench (P/N: PAR05009). There are two different threads available on the Lock Ring Wrench tool; the 1/4-20 thread is used to remove the orbit shaft used with the 3IN pads, and the 5/16-24 thread is used to remove the orbit shaft used with the 5IN &... - Page 17 SM1202 Servo Motor Series Manual ORP , Figure 13: Orbit ASM Assembly Step 1 Then press the bearing/bearing shaft ASM into the counterbore located on the orbit shaft as shown in Figure 14. Figure 14: Orbit ASM Assembly Step 2 The next step is to install the disc springs followed by the snap ring.
- Page 18 SM1202 Servo Motor Series Manual ORP , Figure 15: Orbit ASM Assembly Step 3 The opening in PAR05235 allows you to maintain the downward force while accessing the snap ring with pliers. For any questions regarding this procedure, you can reach out to techsupport@pushcorp.com...
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Page 19: Electrical Connections
SM1202 Servo Motor Series Manual ORP , 3.6 Electrical Connections The SM1202 servo motor has two electrical connections, the Motor Power and Motor Feedback (See Figure 16). Figure 16: SM1202 External Features... -
Page 20: Akd2G Servo Amplifier - Default Electrical Connections
SM1202 Servo Motor Series Manual ORP , 3.6.1 AKD2G Servo Amplifier – Default Electrical Connections This amplifier is already properly configured for a PushCorp spindle. No further configuration is required if the below settings will work for your application. Analog Interface... -
Page 21: Resolver Motor Timing Chart
SM1202 Servo Motor Series Manual ORP , 3.6.2 Resolver Motor Timing Chart Figure 17: Resolver Motor Input/Output... -
Page 22: Motor Cooling
PushCorp recommends the IFM flow sensor (PN SBG12IF0FRKG). This will ensure the coolant is circulating completely through the motor and back to the cooler. -
Page 23: Monitoring Motor Temperature
SM1202 Servo Motor Series Manual ORP , 3.8 Monitoring Motor Temperature As previously stated, the motor is designed to operate below a temperature of 176 °F (80 °C) and within an optimal range of 122-140 °F (50-60 °C). In many situations it is desirable to monitor the internal motor temperature to ensure that the maximum temperature rating is not exceeded, and that the optimal temperature range is maintained. -
Page 24: Technical Specifications
Holding Torque: SM – 10 lb.-ft. (20.3 N·m) minimum Toolholder: SM – Ø0.5 inch (12.7mm) standard Requires power amplifier and cables. For specific dimensions see www.pushcorp.com for detail drawings. TORQUE SPECIFICATIONS: Fastener Tightening Torque Specs Torque Minimum Depth Fastener Size in.-lbs. -
Page 25: Preventative Maintenance Schedule
It is highly recommended to adhere to the preventative maintenance schedule in order help extend the longevity of the specified PushCorp, Inc. equipment. Failing to do so could cause a loss in functionality as well as a decrease in product life.
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