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Summary of Contents for marposs OP32
- Page 1 OP32 OPTICAL TRANSMISSION TOUCH SYSTEM WITH COMPACT PROBE FOR SMALL MACHINING CENTRES AND MICRO MILLING MACHINES User’s Manual Manual code: D31022CG00...
- Page 2 Edition : 07.2016 MARPOSS S.p.A. is not obliged to notify customers of any changes to the product. The descriptions in this manual do not authorise tampering by unauthorised personnel. The guarantee covering the equipment shall be void if any evidence of tampering is found.
- Page 3 Marposs is therefore voluntarily pursuing the progressive removal of the regulated substances from our products. Marposs will do so with the clear understanding that any improvement achieved on the protection of health and the environment should not come as a compromise for the quality and reliability of our products.
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Page 5: Table Of Contents
3.5 Inserting/substituting the OP32E transmitter battery ....................23 3.6 Substituting the receiver glass ..........................24 3.7 Cleaning and checks .............................. 24 3.7.1 Clean glass ORI receiver ..........................24 3.7.2 Wiring integrity check ............................24 4. SPARE PARTS LIST ..............................25 OP32 – User’s Manual... - Page 6 mida...
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Page 7: Setup And Operation
The are two possible system configurations depending by the type of receiver used (E83/ORI): A. Part to be measured Ricevitore E83 B. Finger E83 Interface unit C. OP32/OP32E Probe/rtansmitter G. Machine tool CNC D. Machine tool spindle Figura 1-1. Setup and configuration with E83 receiver. A. Part to be measured D. -
Page 8: Use
1.1 Use • The measurement system is multidirectional in the x/y/+z hemisphere. • When the finger comes into contact with the surface of the part to be inspected it generates a signal that the machine tool uses to memorize the contact point and arrest the machine axes. In order to ensure good system repeatability it is best to use a constant measurement velocity. -
Page 9: Measuring Probe
5.8 N ± 20% X, Y plane over-travel 8 mm Z direction over-travel 3,5 mm Operating temperature: from 0°C to 60°C IEC protection rating IP68 (∗) N.B.: data measured using a 35mm finger. OP32 OP32E Figure 1-4. Measuring probe/transmitter OP32 – User’s Manual... -
Page 10: Optical Transmission
1.3 Optical transmission There is a small hole on the rear of the transmitter for mounting it on the tool-holder cone (see “Mounting the transmitter on the cone”). The transmitter sends the information required by the CNC for processing the measurement to the receiver by optical transmission. - Page 11 0.5 sec. 0.5 sec. 1 Flash 1 Flash 1 Flash 1 Flash 1 Flash every 4 seconds (GREEN) (GREEN) (GREEN) (RED) (RED) Every 2 seconds Timer reset Figure 1-6. Interpreting the multicolor LED during a fault condition. OP32 – User’s Manual...
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Page 12: E83 Receiver
1.4 E83 Receiver The receiver has two functions: it receives the optical signal sent by the touch probe/transmitter, and transmits the start signal to the transmitter. The received signal is sent, via a cable, to the E83 interface unit where it is processed for the CNC interface. -
Page 13: E83 Interface
Flashes when there is short circuit at the outputs. TERMINAL BLOCK : For electrical connection to the CNC. TERMINAL BLOCK : For connecting one or two receivers. Figure 1-8. E83 interface unit front panel. OP32 – User’s Manual... -
Page 14: Ori Receiver With Integrated Interface
1.6 ORI receiver with integrated interface The ORI ultra-compact receiver with built-in interface has been designed for use on small work centres or micro-milling machines. It is suitable for use in highly compact applications, since there is no need to find the space for the interface module in the machine cubicle, and on milling machines with up to 5 axes where, in contrast, the receiver is capable of performing a precise transmission within an extremely large space. -
Page 15: Indicator Led
This sequence is performed in the event of an overload or short circuit on one or more output SSR, and the electronic protection is activated. To reset this condition, remove the cause of the fault, then activate the START signal or interrupt the power supply momentarily. OP32 – User’s Manual... - Page 16 WHITE White LED on Start and Stop transmission This indication appears while the activate or deactivate signals are being transmitted. YELLOW Yellow LED on Probe deflected This indication appears during reception of the probe deflected status Probe at rest GREEN Green LED on Battery OK...
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Page 17: Dip-Switch Programming
LOW BATTERY POLARITY N.C. N.O. Selective activation Selective activation SELECTIVE ACTIVATION Activated Deactivated N.C.Normally closed N.O.Normally open * 44ms pulse each time the touch status changes DIP SWITCH 4 IDENTIFICATION CODE Open / 0V 1 (A) 2 (B) OP32 – User’s Manual... - Page 18 mida...
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Page 19: Troubleshooting
Ensure that the voltage is present at interface unit terminals 13 and 14. (see installation manual, “Connecting the interface unit”). If this does not resolve the problem, (the LED is still off) return to Marposs for repairs. “Error” LED on communication... - Page 20 mida...
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Page 21: Maintenance
Use the open-end spanner (cod. 1320007000), supplied into tools kit, to tighten the stylus. • Insert and screws the finger (A) on the probe/transmitter (B) • Tighten the finger using a 1 Nm torque wrench. Figure 3-2. Installing the finger. OP32 – User’s Manual... -
Page 22: Inserting/Substituting The Transmitter Battery
3.4 Inserting/Substituting the transmitter battery To insert the transmitter batteries, or change them when the interface unit panel “low battery” LED is illuminated (display battery level = 3) and the LOW BATTERY output signal is activated, proceed as follows: Undo the screw (A) securing the cover (C) identified by the graphic battery symbol. •... -
Page 23: Inserting/Substituting The Op32E Transmitter Battery
- SAFT LS14250 OPERATING Hours Days Hours Days Hours Days - SONNENSCHEIN SL-750/S CONDITIONS In stand-by 38000 ≈1585 4800 ≈200 43200 ≈1800 Use at 5% 6400 ≈270 ≈33 7200 ≈300 Continuous ≈17 ≈2 ≈19 OP32 – User’s Manual... -
Page 24: Substituting The Receiver Glass
3.6 Substituting the receiver glass When it is necessary to substitute the receiver glass (broken, cracked or not perfectly transparent) proceed as follows: Unscrew the external knurled ferrule (A) with the glass mounted in it. • • Mount a new knurled ferrule with glass. Figure 3-5. -
Page 25: Spare Parts List
E83 receiver cable20mt. 6871830003 E83 receiver cable10mt. 6134232000 Adjustable receiver support 4152606101 Protective sheath Specify length in metres 8304851000 E83 ORI Compact RX 6739899107 E83 ORI cable 10mt. 6739899113 E83 ORI cable 25mt. 8304850027 E83 Interface OP32 – User’s Manual... - Page 26 mida...
- Page 28 Printed in Italy...
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