Table of Contents
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Quick installation guide
• Installing the machine
I
• Operation
II
①
②
⑳
⑲
⑱
⑰
⑯
⑮
⑭
⑬ ⑮
①
• Mode of operation button
Slow
speed
< Start >
High
speed
⑤
• Feed ramp
IR 17
③
④
⑤
⑫
⑩
< Stop >
Rühle GmbH, Beim Signauer Schachen 10, D-79865 Grafenhausen
Tel.: +49 7748-523-11, Fax: +49 7748-523-8511
www.original-ruehle.de
⑥
⑦
⑧
⑪
⑩
⑨
③
• Pressure regulator
⑲
• Curing compartment door
1) Mode of operation button
2) Pressure display
3) Pressure regulator
4) Access protection (inlet)
5) Feed ramp
6) Type plate
7) Conveyor belt
8) Cleaning plate
9) Filter
10) Steering castor without
brake
11) Power supply
12) Brine return pipe
13) Centrifugal pump
14) Brine mixer
15) Steering castor with brake
16) Conveying hose
17) Pump drive shaft
18) Access protection (outlet)
19) Curing compartment door
20) Needle register
21) Spring magazine
22) Main switch
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Related Manuals for Rühle IR 17
Summary of Contents for Rühle IR 17
- Page 1 IR 17 Quick installation guide • Installing the machine • Operation ⑥ ⑦ ⑧ 1) Mode of operation button ① ② ③ ④ ⑤ 2) Pressure display ⑳ 3) Pressure regulator 4) Access protection (inlet) ⑲ 5) Feed ramp 6) Type plate...
- Page 2 • Power supply ⑪ ⑱ • Access protection ④ • Access protection ⑳ • Needle change • Conveyor belt / Belt removal ⑦ ⑨ • Filter • Cleaning …. • Cleaning IR 17 Copyright © 2021 by Rühle GmbH 01.25.2021 (v. 2.0)
- Page 3 Lebensmitteltechnik Translation of the original operating instructions Injector Type: IR 17 Rühle GmbH, Beim Signauer Schachen 10, 79865 Grafenhausen Germany Tel.: +49 7748 523-11, Fax: +49 7748 523-8511 www.original-ruehle.de...
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Page 4: Table Of Contents
Injector IR 17 Table of contents Safety instructions ................3 Safety instructions ..............3 Remaining risk of accidents ..........6 Intended use ................6 Installation instructions ..............8 Machine transport and setup ..........8 Workplace description ............. 9 Connecting the machine ............10 Operating instructions ..............10... -
Page 5: Safety Instructions
Injector IR 17 1 Safety instructions !!! Observe the safety instructions during installation, operation, clean- ing and maintenance of the Rühle Injector! Hazard potentially causing irreversible injuries if disre- garded. Warning potentially causing serious injuries if disre- garded. Note Warning of electrical power. - Page 6 Injector IR 17 b) Prepare work instructions for intended and safe transport, commissioning, setup, operation, cleaning, decommissioning, care/maintenance as well as dismantling/disposal! c) Ensure that the qualified workers have completely read and understood the respective work instructions according to sec- tion 1.1b!
- Page 7 Injector IR 17 !!! The operator must operate the machine according to the intended use and strictly observe all points listed in the “Operation” work in- structions prepared by the supervisor. !!! Before putting the machine into operation for the first time and on...
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Page 8: Remaining Risk Of Accidents
Injector IR 17 !!! The cleaning personnel must observe the work procedures from the “Cleaning” work instructions prepared by the supervisor. !!! The maintenance personnel may only carry out work specified as “regular care”, unless any other authorisation has been issued in writ- ing by the manufacturer of the machine. -
Page 9: Intended Use
Injector IR 17 !!! Stability The machine is top-heavy; this represents an increased risk of tipping over when moving it! Clear all obstacles before moving the machine! The castors must always be locked with the locking de- vices except when moving the machine! -
Page 10: Installation Instructions
Injector IR 17 • Handling/processing products and materials which are not foodstuffs is prohibited! • The loading ramp may only be exposed to a max. load of 30 kg and not be abused as storage surface, step or seat! 2 Installation instructions Installation and commissioning of the Injector may only be carried out in the presence of a Rühle service engineer or by persons authorised... -
Page 11: Workplace Description
Injector IR 17 Set up the machine on a solid level floor with sufficient load bearing capacity! 2.2 Workplace description swivel range loading ramp swivel range curing chamber door... -
Page 12: Connecting The Machine
Injector IR 17 The work area around the machine, plus a container on the discharge and operator side, is at least 0.5 m on all sides; for maintenance work it is at least 1 m; if used as a passageway, it is at least 1.2 m. -
Page 13: Cleaning Instructions
– inward when the machine is not in use! 4 Cleaning instructions The Injector IR 17 has been designed to allow for complete cleaning both of the curing solution system and all parts that come into con- tact with the food product. -
Page 14: Cleaning Agents And Disinfectants
Injector IR 17 • The cleaning staff must use the specified cleaning agents and disinfectants. • Germ reduction can only be achieved through correct cleaning and subsequent disinfection. • Appropriate materials (e.g. brushes, rags) are required and must be provided for the correct execution. - Page 15 Injector IR 17 Concen- tration Expo- for appli- sure Temper- Art. cation times atures Product name Description value [min] [°C] 15207 FINK – Spül ASS Alkaline foam 1.0 – 5.0 5 – 15 20 – 50 cleaner, mild 19402 FINK - Superfet- Alkaline foam 0.5 –...
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Page 16: Cleaning Procedure
Injector IR 17 4.3 Cleaning procedure Please refer to the short instructions supplied with your machine for carrying out the cleaning procedure. Before starting internal cleaning, remove any coarse soiling and prod- uct residue from the curing chamber. Preparation for cleaning: To ensure optimum cleaning, some components of the machine must be removed. -
Page 17: Regular Care
Injector IR 17 When working on the electrical equipment of the machine, ensure that • this is only done by qualified personnel • the machine is always disconnected from the power supply • a waiting time of at least 10 minutes is observed after... -
Page 18: Regular Maintenance
Injector IR 17 Care schedule a) Disassemble the machine according to the cleaning instruc- tions. Check for any parts moving with difficulty, material abrasion or other signs of wear and tear. b) Check curing needles for wear, damage and clear passage. -
Page 19: Repairs And Spare Parts
Injector IR 17 Carry out a test run with open machine (caution: moving parts)! Check the needle bar switching mechanism (needle register, spring magazine). All needles must close completely and without delay after each stroke! k) Check the conveyor belt frame for distortion! -
Page 20: Technical Documentation
Injector IR 17 7 Technical documentation 7.1 Technical data Supply voltage: 400 V 50/60 Hz 3~ / N / PE Power consumption: 5.3 kW Full-load current: 9.7 A Back-up fuse max.: 16 A Protection class: IP54 Protection class: Ambient temperature: +2 to 40 °C... -
Page 21: Circuit Diagram
Injector IR 17 If your country requires an RCD as protective measure, an RCD (type B), AC/DC sensitive, must be used. 7.2 Circuit diagram The circuit diagram of your machine is located in the electrical control cabinet and must be supplied when reselling the machine. -
Page 22: Ec Declaration Of Conformity According To Directive 2006/42/Ec
Injector IR 17 8 EC Declaration of Conformity according to Directive 2006/42/EC The manufacturer hereby declares that the following product Name, legal form: Rühle GmbH Type: IR 17 Lebensmitteltechnik Address: Beim Signauer Schachen 10 Designation: Injector 79865 Grafenhausen from serial no.:...
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