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William Hackett SS-C4 QP User Manual

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SS-C4 QP
Chain Hoist
User Manual
WHM-0013 Rev. 6
1

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Summary of Contents for William Hackett SS-C4 QP

  • Page 1 SS-C4 QP Chain Hoist User Manual WHM-0013 Rev. 6...

  • Page 3: Table Of Contents

    Pre-use Checks ......................... Hoist Attachment / Mounting ..................... Safe Use Information ......................... Immersion Policy, Procedures and Storage Control ..............Practical Considerations for the use of the SS-C4 QP ............. Spare Parts Inspection Category ....................Parts List ............................ Parts Explosion ..........................

  • Page 4: Dimensions And Specifications

    Dimensions and Specifications Table 1: Product specification, dimensions and WLL for William Hackett SS-C4 QP chain hoists Mass Extra No of Load Chain h min Part Code Weight Falls Size mm 3m HOL per m (kg) 025.SS.053 6.0 x 18 25.5...

  • Page 5: Hoist Selection

    William Hackett SS-C4 QP chain hoists are assembled, chained and tested to the height of lift specified by the end user. Careful consideration should be given to the headroom required to lift the load and the position of the operator before specifying the length of load chain and the hoist model.

  • Page 6: Pre-Use Checks

    Pre-use Checks Before issue from the designated storage location the certification supplied with the SS-C4 QP chain hoist should be confirmed as within date. The label on the hoist should be fully legible and it should correspond with the relevant certification.

  • Page 7: Hoist Attachment / Mounting

    Hoist Attachment / Mounting Check the correct engagement of the top and bottom hooks. The hooks should be free to articulate fully when engaged with the load attachment points without overcrowding or point loading that is detrimental to the hook in any way.

  • Page 8: Safe Use Information

    Do not attempt lifting operations unless you understand the use of the equipment, the lifting and slinging procedures and you have been suitably trained. William Hackett SS-C4 QP chain hoists are not designed for lifting people and should not be used for that purpose.

  • Page 9: Immersion Policy, Procedures And Storage Control

    Check the SS-C4 QP chain hoist Service and Inspection Log for the number of exposures and the total duration the SS-C4 QP has been in use. The SS-C4 QP chain hoist can be used as many times as the project requires over 31 day multi immersion period however when the SS-C4 QP chain hoist is in between immersions the William Hackett Immersion Policy, Procedures and Storage Control must be adhered to.

  • Page 10: Practical Considerations For The Use Of The Ss-C4 Qp

    Practical Considerations for use of the SS-C4 QP in the offshore environment All William Hackett hoists are suitable for use in the offshore environment but the SS-C4 QP chain hoist has additional features to enable the chain hoist to be used subsea.

  • Page 11: Spare Parts Inspection Category

    STANDARD INSPECTION - Type 2 Non-Corrosion Protected or Painted Components Inspection Type (1 or 2) Part Quantity Description Code SS-C4 QP SS-C4.QP .01 Top Hook Assembly SS-C4.QP .02 Latch Kit SS-C4.QP .03 Top Hook Pin SS-C4.QP .04 Bottom Hook Assembly SS-C4.QP .05...

  • Page 12: Parts List

    Parts List Part SS-C4 QP Part Name Code Finish SS-C4.QP .01 Top Hook Assembly Marine Powder Coating and Zinc Flake SS-C4.QP .02 Latch Kit Zinc Flake SS-C4.QP .03 Top Hook Pin Self Colour SS-C4.QP .04 Bottom Hook Assembly Marine Powder Coating and Zinc Flake SS-C4.QP .05...

  • Page 14: Hoist Disassembly

    Hoist Disassembly SS-C4 QP Servicing Tool Requirements Metric spanners or socket set 5mm-19mm Long nose pliers Circlip pliers Nylon/Dead blow hammer Ball Pein hammer Solvent free brake cleaner 120-180 grit Sandpaper Cross head screw driver Metric Allen Key set 3mm-12mm...

  • Page 15: Maintenance And Repair

    Maintenance and Repair SS-C4.QP .01 Top Hook Assembly Inspection Type: Visual and Dimensional - contact manufacturer Quantity: Check for distortion, damage, fractures and stretching. The hook shall be free and smooth to rotate, the hook to housing contact points should have even wear, check top hook bolt hole to diagram.
  • Page 16 Maintenance and Repair SS-C4.QP .05 Bottom Hook Chain Fixing Pin Inspection Type: Visual Quantity: Check for damage or wear. Action: Check and replace if necessary. SS-C4.QP .07 Nut Inspection Type: Not Applicable Quantity: Action: Discard and replace. SS-C4.QP .08 Label Rivets Inspection Type: Not Applicable Quantity:...
  • Page 17 Maintenance and Repair SS-C4.QP .10 Gear Cover Assembly Inspection Type: Visual Quantity: Examine for cracks, distortion,damaged or broken parts, check gear bushings are secure and in good condition. Action: Shotblast and repaint or replace if necessary. SS-C4.QP .11 Pinion Shaft Inspection Type: Visual Quantity:...
  • Page 18 Maintenance and Repair SS-C4.QP .14 Load Gear Inspection Type: Visual Quantity: Examine gear for wear, fracture and alignment. Action: Clean, reapply grease or replace if necessary. SS-C4.QP .15 Gear Side Plate Inspection Type: Visual Quantity: Examine gear/right side plates for alignment and ensure they are free from excessive wear and distortion, examine load pin, guide, stripper and stay bolt holes for signs of wear and stretch, check gear bushings are secure and in good condition.
  • Page 19 Maintenance and Repair SS-C4.QP .18 Caged Roller Bearings Inspection Type: Visual Quantity: Examine Bearings for excessive corrosion and wear, the bearings should be smooth and free to operate when a slight pressure is applied. Action: Clean, reapply grease or replace if necessary. SS-C4.QP .19 Load Sheave Inspection Type: Visual...
  • Page 20 Maintenance and Repair SS-C4.QP .23N Ratchet Gear Inspection Type: Visual and Dimensional - see miscellaneous Quantity: Examine ratchet teeth and brake component surfaces ensuring they are smooth and flat. Action: Replace if any defects found or below tolerance. SS-C4.QP .24N Pawl Spring Inspection Type: Visual Quantity:...
  • Page 21 Maintenance and Repair SS-C4.27 Brake Cover Inspection Type: Visual Quantity: Examine for wear, damage fractures. Action: Shotblast and repaint or replace if necessary. SS-C4.28 Hand Chain Inspection Type: Visual and Dimensional - see miscellaneous Quantity: Examine hand chain for damaged or distorted links, sharp edges, corrosion. Check condition of speed link if present.
  • Page 22 Maintenance and Repair SS-C4.30 Pinion Nut Inspection Type: Visual Quantity: Check thread condition, check for wear or fractures. Action: Replace if necessary. SS-C4.31 Cotter Pin Inspection Type: Not Applicable Quantity: Action: Discard and replace. SS-C4.32 Hand Wheel Cover Inspection Type: Quantity: Examine for cracks, distortion, damage or wear and the cover is of good condition and secure.
  • Page 23 Maintenance and Repair SS-C4.35 Chain Anchor Pin Inspection Type: Visual Quantity: Check for damage and wear on all components of the anchor, pay attention to chain contact points including load pin. Action: Check and replace if necessary. SS-C4.36 Top Hook Pin and Lock Nut Inspection Type: Visual Quantity:...

  • Page 24: Assembly Instructions

    Assembly Instructions 1. With the wheel side plate facing pawl stands down, lubricate the sheave to bush contact points and insert the load sheave #19 with the splined section upwards. 2. Install chain guides, stripper and chain anchor #16, 17 & 33. 3.

  • Page 25: Miscellaneous

    Miscellaneous RAISING THE LOAD To raise load, pull right side of hand chain (A, Figure 5) so that the wheel turns clockwise. To lower load, pull left side of hand chain (B, Figure 1) so that 4. Fix the two halves of the speed link together with wheel turns counterclockwise.
  • Page 26 Miscellaneous Ratchet Wheel with brake linings A min B min 5.0 to 50.0 QUAD PAWL DIMENSIONS Pawl A Pawl B L max L min D max D max Capacity L max D max Capacity L max D max 0.5 to 1.0 19.2 20.2 0.5 to 1.0...
  • Page 27 Figure 5 LUBRICATION SS-C4 QP Chain Hoist Recommended lubricant type: Corrosion Block Grease SS-C4 QP Chain Hoist Load Chain Recommended Lubricant: Lear Chem ACF-50 fluid or Lear Chem Corrosion Block Fluid SS-C4 QP DIMENSIONS AND DISCARD CRITERIA A (mm) B (mm)

  • Page 28: Warranty

    Warranty When supplied new the SS-C4 QP chain hoist will be supplied with a Declaration of Conformity which sanctions the use of the product for a maximum period of 12 months before re-certification is required by a competent person. Providing that the use, storage, routine maintenance and servicing instructions contained in this...
  • Page 32 William Hackett Lifting Products Limited Oak Drive, Lionheart Enterprise Park Alnwick, Northumberland United Kingdom NE66 2EU t: 01665 604200 f: 01665 604204...

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