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Related Manuals for William Hackett L4
Summary of Contents for William Hackett L4
- Page 1 L4 Lever Hoist User Manual WHM-0001 Rev. 7...
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Page 3: Table Of Contents
Contents Dimensions and Specifications ....................Hoist Selection ........................... Pre-use checks .......................... Operation ..........................Safe Use Information ......................... Storage and Control Procedures ....................Practical Considerations ......................Spare Parts Inspection Category ....................Parts List ............................ Parts Explosion .......................... Hoist Disassembly ........................14-15 Maintenance and Repair ...................... -
Page 4: Dimensions And Specifications
Dimensions and Specifications Single Fall Multi Fall Table 1: Product specification, dimensions and WLL for William Hackett L4 Lever Hoists Extra Load Std. Part No. of Mass Weight Chain Lift Code tonnes Falls per M 033.080 5.6 x 17 148.0 41.5... -
Page 5: Hoist Selection
10% of their rated WLL limit. William Hackett L4 lever hoists are assembled, chained and tested in the UK to the height of lift specified by the end user. Careful consideration should be given to the headroom required to lift the load and the position of the operator before specifying the length of load chain and the hoist model. -
Page 6: Pre-Use Checks
Pre-use checks Before the lever hoist is issued from the designated storage location a competent person must ensure that the appropriate certification is in place for the hoist. Safe use instructions should be made available. Possession of the relevant certification does not absolve the user from his responsibility to carry out pre-use inspections. -
Page 7: Operation
Operation Free Chain Adjustment 1. To adjust the chain, position the selector lever in the horizontal neutral position (N). a) In Neutral mode the load chain can be pulled to adjust to the required length, this can be aided by turning the handwheel in the relevant direction –... -
Page 8: Safe Use Information
Do not attempt lifting operations unless you understand the use of the equipment, the lifting and slinging procedures and you have been suitably trained. William Hackett L4 lever hoists are not designed for lifting people and should not be used for that purpose. Use appropriate personal protective equipment (PPE). -
Page 9: Storage And Control Procedures
Storage and Control Procedures The equipment should ideally be stored in a purpose designed facility where it can be kept secure from unauthorised use. A responsible person should control the issue and receipt of all lifting appliances and accessories, and a system to manage statutory inspections should be in place. Storage would normally be on suitable racks within a container a manner that prevents accidental mechanical damage and where the load chains are clear from the ground. -
Page 10: Practical Considerations
When planning a lifting operation using a lever hoist or selecting a lever hoist for a lift, the light load limitation of the braking mechanism should be recognised. The William Hackett WH-L4 lever hoist is tested and certified to have a light load capability at 2% of the lever hoist rated capacity, but it is not recommended to use a lever hoist at below 10% of the rated capacity, but it is not recommended to use a lever hoist at below 10% of the rated capacity. -
Page 11: Spare Parts Inspection Category
Spare Parts Inspection Category Standard Corrosion Protected STANDARD INSPECTION - Type 2 or Painted Components Inspection Type (1 or 2) Part Quantity Description Code L4.01 Left Side Plate Assembly L4.02 Load Sheave L4.03 Chain Guide L4.04 Top Hook Pin L4.05 Top Hook Assembly L4.06... -
Page 12: Parts List
Parts List Part Part Name Code Finish L4.01 Left Side Plate Assembly Zinc L4.02 Load Sheave Black L4.03 Chain Guide Zinc L4.04 Top Hook Pin Black L4.05 Top Hook Assembly Zinc - Powder Coated L4.06 Right Side Plate Assembly Powder Coated L4.07... -
Page 14: Hoist Disassembly
Hoist Disassembly L4 Servicing Tool Requirements Nylon/dead blow hammer Sandpaper 120-240 grit Ball Pein hammer Circlip pliers Phillips screw driver Long nose pliers Allen keys: 3mm, 4mm, 6mm and 8mm Vernier Caliper Phillips screwdriver General purpose grease Solvent free brake cleaner Solvent free degreasing facility Socket/wrench: 5mm, 7mm, 8mm, 10mm, 12mm, 13mm, 14mm and 17mm. - Page 15 17. The load gear #7 can now be lifted from the load sprocket/sheave. 18. Remove top hook load pin #4. 19. Gear side plate #6 can now be lifted from the main body. 20. Remove parts #3 (2 pcs) and 12 making a note of their position on part #1 the wheel side plate. 21.
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Page 16: Maintenance And Repair
Maintenance and Repair Maintenance and Repair L4.01 Left Side Plate Assembly Inspection Type: Visual Quantity: Examine body plates for alignment and ensure they are free from wear and distortion, examine load pin, guide and stripper holes for signs of wear and stretch, check stay bolts and pawl stands are secure and free from defects. - Page 17 Action: Shotblast and repaint or replace if required. For ATEX variant contact manufacturer. L4.06 Right Side Plate Assembly Inspection Type: Visual Quantity:...
- Page 18 Maintenance and Repair L4.09 Pinion Gear Inspection Type: Visual Quantity: Examine gears for wear, fractures and alignment Action: Clean, reapply grease or replace if necessary. L4.10 Gear Cover Inspection Type: Visual Quantity: Examine for cracks, distortion, damaged or broken parts, check gear bushings are secure and in good condition.
- Page 19 Maintenance and Repair L4.13 Disc Hub Inspection Type: Visual Quantity: Check splines and ensure the component mating surfaces are smooth, flat and without excessive corrosion. Action: Replace if necessary. L4.14 Pawl Spring Inspection Type: Visual Quantity: Examine pawl springs for corrosion and fractures, ensure the spring is good working order and not deformed or stretched.
- Page 20 Maintenance and Repair L4.17 Friction Disc Inspection Type: Visual Quantity: Check for fractures, wear and damage ensuring mating surfaces are flat and clean and free from contaminants. Action: Replace if any defects found. L4.18 Ratchet Gear Inspection Type: Visual Quantity: Examine ratchet teeth and brake component surfaces ensuring they are smooth and flat.
- Page 21 Maintenance and Repair L4.22 Handle Cover Assembly Inspection Type: Visual Quantity: Examine lever for cracks, corrosion, distortion, damage and wear. Check selector lever function is smooth and secure. Check grip/handle is of good condition and secure. Check handle assembly fixings are of good condition.
- Page 22 Maintenance and Repair L4.26 Change Over Stand Inspection Type: Visual Quantity: Check stand for wear, cracks, corrosion and damage, examine fit of pawl to selector lever shaft of handle. The pawl stand should not be bent or deformed, check spring dimensions as per diagram.
- Page 23 Maintenance and Repair L4.30 Grip Ring Inspection Type: Quantity: Check grip ring for wear and damage. Action: Shotblast and repaint or replace. L4.31 Stop Cam Inspection Type: Visual Quantity: Check splines and ensure the component mating surfaces are smooth, flat and without corrosion or wear.
- Page 24 Maintenance and Repair L4.34 Split Pin Inspection Type: Not Applicable Quantity: Action: Discard and replace. L4.36 Square Type End Stop Inspection Type: Visual Quantity: Check for cracks, corrosion, distortion and wear. Action: Replace if necessary. L4.37 Bottom Hook Assembly Inspection Type:...
- Page 25 Maintenance and Repair L4.47 Latch Kit Inspection Type: Not Applicable Quantity: Latch assemblies should be secure and free/smooth to open and close. Springs and bolts should be free from cracks and damage. Action: Shotblast and repaint or replace. L4.48 Label...
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Page 26: Assembly Instructions
Assembly Instructions Hoist Assembly NEVER perform maintenance whilst the hoist is under load. Always use OEM parts where replacement parts where replacement parts are necessary. These instructions should be used alongside the illustrated parts list. 1. Clean, lubricate and refit hoist bearings or if applicable clean and apply a light coating of grease to the plain bushes. - Page 27 16. Install the change gear turning clockwise ensuring it is fully seated onto the upper friction disc. 17. Install the change over stand, spring and pawl #24, #25 and #26 into the upper handle and secure with fixings #21, #29 and 29A. 18.
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Page 28: Miscellaneous
A = outer diameter D = replacement limit LUBRICATION L4 Lever Hoist Recommended lubricant type: Mobilgrease XHP L4 Lever Hoist Load Chain Recommended Lubricant: Lear Chem ACF-50 fluid or Lear Chem Corrosion Block Fluid Replacement limits for Pawl TORQUE VALUE TABLE... - Page 29 5 Links 5 Links Limit Capacity Normal Replace if more than: 87.5 108.1 3.2 - 15.0 154.3 Figure 2 L4 DIMENSIONS AND DISCARD CRITERIA A (mm) B (mm) C (mm) D (mm) Capacity Nominal Discard Nominal Discard Nominal Discard...
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Page 30: Warranty
Only original William Hackett spare parts should be used. William Hackett guarantee the performance of the L4 lever hoist for a period of 12 months from the date of sale subject to the purchaser and users complying with the safe use, storage, routine maintenance and servicing instructions, and there being no excessive wear and tear or misuse of the product. - Page 32 William Hackett Lifting Products Limited Oak Drive, Lionheart Enterprise Park Alnwick, Northumberland United Kingdom NE66 2EU t: 01665 604200 f: 01665 604204...
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