Ford Ranger 2022 Manual
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Ford Ranger 2022 Manual

Ford Ranger 2022 Manual

Body and equipment mounting
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FORD Ranger 2022
Body and Equipment Mounting Manual
E378159
Date of Publication: 06/2022

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  • Page 1 FORD Ranger 2022 Body and Equipment Mounting Manual E378159 Date of Publication: 06/2022...
  • Page 2 This publication, or part thereof, may not be reproduced nor translated without our approval. Errors and omissions excepted. © Ford Motor Company 2022 All rights reserved.

  • Page 3: Table Of Contents

    1.10.8 Front, Rear and Side Under-Run 1.1.1 ................5 Protection.............38 Commercial and Legal Aspects..6 1.10.9 Rear Under-Run Protection - Cab 1.2.1 Terminology............6 Chassis Vehicles.........38 1.2.2 Warranty on Ford Vehicles.......6 1.11 Hardware—Specifications....39 1.2.3 Emissions Performance & In-service 1.12 Load compliance.............6 Distribution—Specifications....40 1.2.4 Whole Vehicle Type Approval 1.12.1...
  • Page 4 5.1.5 Front End Integrity for Cooling, Crash, Aerodynamics and Lighting....126 5.1.6 Tipper Bodies..........126 5.1.7 Tank and Dry Bulk Carriers.....127 5.1.8 Genuine Ford Accessory Bull Bar..127 5.1.9 Roof Racks............127 5.1.10 Cargo Management on Vehicle Tub..............129 5.1.11 Front Fender Liner........135 Airbag Supplemental Restraint System (SRS)........137...

  • Page 5: About This Publication

    Company representative, or local Ford Dealer. In addition to the detail available in this manual, further information related to servicing and maintenance of Ford vehicles is available using a subscription service via https://www.motorcraftservice.com/ or see your National Sales Company representative, or local Ford Dealer.

  • Page 6: Commercial And Legal Aspects

    Fitment of Parts and Accessories documentation. The term “Vehicle Converter” refers to any party NOTE: Ford parts fitted in the plant are covered altering the vehicle by converting the body and by the Certificate of Conformity (CoC). adding or modifying any equipment not originally specified and or supplied by Ford.

  • Page 7: Legal Obligations And Liabilities

    Ford vehicle or component made The Vehicle Converter shall ensure that any by the Vehicle Converter or any of its agents. Ford vehicle it places on the market complies with all local laws relating to the safe carriage of loads shall not be liable for any such liability (except as provided by law).

  • Page 8: Drilling And Welding

    Booster (EBB) and Driver Assistance Technologies are not permitted. 1.2.13 Road Safety The respective instructions should be strictly observed to maintain operational and road safety of the vehicle. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 9: Electromagnetic Compatibility (Emc)

    We do not provide any other special provisions or conditions for installations or use. E239120 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 10 Frequency Band MHz Maximum Output Power Watts Antenna Position (Peak RMS) 1-30 50-54 2, 3 68-88 2, 3 142-176 2, 3 380-512 2, 3 806-870 2, 3 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 11: Vehicle Duty Cycle Guidelines

    Conversions to the base vehicle that change the center of gravity may affect the ride and handling attributes. NOTE: All vehicles should be evaluated for safe operation prior to sale. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 12: Jacking

    The jack must be assembled and fixed appropriately to the body to ensure safety, durability and accessibility. E166722 E166722 Vehicle Jacking Points and Axle Stand Positions E363499 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 13 Vehicle Jacking Points and Axle Stand Positions - Raptor E366253 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 14: Lifting

    If care is not taken in placement of the lifting pads, damage to the fuel system could result. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 15 Lifting Points - Raptor E366254 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 16: Noise, Vibration And Harshness (Nvh)

    The interior noise levels should not be deteriorated by the conversion. Reinforce panels and structures as appropriate to avoid vibrations. Consider the usage of sound deadening material on panels. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 17: Vehicle Transportation Aids And Vehicle Storage

    Mode prior to upfitting/ conversion (film is date stamped to indicate required increases the risk of early life injector removal date). failure. Refer to your local Ford dealer or national sales agent for information on Make sure that all windows, doors, hood, •...
  • Page 18 A battery is left connected – monthly checks • should be carried out. A battery has been disconnected – no greater • than a 3 monthly check should be carried out. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 19: Package And Ergonomics

    WARNING: Ensure that monitors NOTE: Overall width with exterior rear view mirrors extended is 2208 mm. mounted in the cabin meet the interior package and safety requirements. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 20 E364072 Item Description Maximum Body Width: 1910 mm Rear View Mirrors - Raptor NOTE: Overall width with exterior rear view mirrors extended is 2208 mm. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 21: Worldwide Harmonized Light-Duty Vehicle Test Procedures (Wltp) Calculation Inputs

    All modifications and changes that effect the frontal surface area of the completed vehicle must be taken into account. For further information please see information later in this section. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 22: Worldwide Harmonized Light-Duty Vehicle Test Procedures (Wltp) Calculation Inputs - Raptor

    1.9.8 Vehicle Dimensions Key This weight split will be important where the completed vehicle has mixed tires between the front and rear. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 23 Dimension (mm) Vehicles with increased Vehicles with low ride height (4x2) ride height (4x2 / 4x4) Wheel Base Length 3270 3270 Overall Vehicle Height @ Base Kerb Weight - measured to antenna base Single Cab 1872-1883 1781 Super Cab 1866-1878 1772 Double Cab 1875-1886...

  • Page 24: Vehicle Dimensions Key - Raptor

    All dimensions are subject to manufacturing tolerances and refer to minimum specification models and do not include additional equipment. Height dimensions show the range for the minimum to maximum weight range and are for guidance only. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 25: Recommended Maximum Main Load Area Dimensions

    C (mm) Single Cab 2872 2214 Super Cab 2402 2214 Double Cab 2104 2214 * Australian market vehicles include tow bar. Overall length "D" increases to 5406mm. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 26: Recommended Maximum Main Load Area Dimensions - Raptor

    NOTE: All standard/optional equipment have already been taken into account, i.e. base vehicle frontal area including mirrors. NOTE: The WLTP calculator can be provided by your National Sales Representative. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 27 0.302 1839 Width and 1945 Roof Height 2214 3 = Box @ 3.373 0.500 0.5m2 > Base 4 = Box @ 1m2 3.873 1.000 > Base Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 28: Wltp Frontal Area Calculation - Raptor

    Frontal Area Calculation E377016 Item Description Base vehicle- Style Side Box Box at Cab Width and Roof Height Box @ 0.5m2 > Base Box @ 1m2 > Base Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 29: Registration Plates

    No part of a vehicle registration plate may be obscured by standard equipment, regular production options or equipment, in line with local regulations. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 30: Package And Ergonomics-Specifications

    NOTE: Extreme rear overhang may encourage please contact your local National Sales Company unacceptable loading conditions, which could representative, or Local Ford Dealer. unload the front axle, producing unacceptable Load carrying structures should not be mounted handling and braking characteristics. Ensure that onto an existing load tray or load box.
  • Page 31 Chassis Cab Body - Single Cab Illustrated E364690 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 32: Recommended Body Dimensions - Raptor

    National Sales Company NOTE: Extreme rear overhang may encourage representative, or Local Ford Dealer. unacceptable loading conditions, which could Load carrying structures should not be mounted unload the front axle, producing unacceptable onto an existing load tray or load box.
  • Page 33 Chassis Cab Body - Raptor E366514 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 34 All dimensions (shown in mm) are subject to manufacturing tolerances and refer to min specification models which do not include additional equipment. The illustrations are for guidance only. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 35: Chassis Cab Body - Basic Dimensions And Weights

    1.10.3 Chassis Cab Body - Basic Dimensions and Weights Chassis Cab Body - Single Cab Illustrated E364691 E364691 E364691 E364691 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 36 Australian market vehicles with tow bar installed - measured to outer face of hitch receiver. Vehicles with Tall 4G Connected Antenna **** Single Cab Chassis-cab without bumper ***** Super Cab / Double Cab, without bumper, without Tow bar Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 37: Chassis Cab Body - Basic Dimensions And Weights - Raptor

    Overall height (to antenna base) (mm) 1926 Wheelbase (mm) 3270 Track - front 4x4 (mm) 1710 Track - rear 4x4 (mm) 1710 Rear Overhang with/without rear bumper (mm) 1225/1000 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 38: Vehicle Cabin Clearance

    1.10.5 Vehicle Cabin Clearance Ford recommend minimum gap of 28mm between the vehicle cabin sheet-metal and any canopy, NOTE: Single Cab shown, Super Cab, Double Cab service body or equipment fitted to the vehicle. and Raptor similar. 28 mm E388178 1.10.6 Kerb Mass and Payload...

  • Page 39: Hardware-Specifications

    This torque chart is a recommendation and the converter is responsible for the optimal torque for a specific joint. For specific vehicle torque specification, refer to the relevant Ford Workshop Manual or contact your local Ford dealer or National Sales Agent.

  • Page 40: Distribution-Specifications

    NOTE: Avoid one-sided load distribution. Tire manufacturer specification must be NOTE: For further information please contact your maintained. local National Sales Company representative, or local Ford dealer. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 41 Single Cab Driver and Passenger Weight Distribution 'A' Wheelbase 'B' Front row Weight distribution per person (Kg) (mm) seats and driver (mm) 3270 On Front Axle On Rear Axle Total 1540 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 42 'B' Front row 'C' Second row Weight distribution per person (Kg) (mm) seats and seats (mm) driver (mm) 3270 On Front Axle On Rear Axle Total 1540 2230 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 43 'B' Front row 'C' Second Weight distribution per person (Kg) (mm) seats and row seats driver (mm) (mm) 3270 On Front Axle On Rear Axle Total 1540 2360 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 44: Center Of Gravity

    The following charts define the recommended not exceeding the gross axle and train weights. Centre of Gravity Position for the mass added to the vehicle by the vehicle converter. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 45 'B' Max (mm) 'C' Max (mm) 1965 3220 1965 3435 1965 3435 4x2 vehicles with increased ride height. Dimension "C" is taken from the body mounting pads. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 46 'B' Max (mm) 'C' Max (mm) 2395 3270 2365 3270 2365 3270 4x2 vehicles with increased ride height. Dimension "C" is taken from the body mounting pads. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 47 'B' Max (mm) 'C' Max (mm) 3615 2435 3615 2435 3615 4x2 vehicles with increased ride height. Dimension "C" is taken from the body mounting pads. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 48: Vehicle Weights

    Gross Vehicle Mass (GVM), Gross Combined Mass (GCM) and Gross Axle Weight Ratings are not exceeded. NOTE: All weights are shown in Kilograms (kg). Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 49 Engine Drive Series Front Axle Limit Rear Axle Limit Gross Limit Notes 4x2 LR 1300 1710 2850 Not available in Australia / New Zealand 4x2 HR BAS, XL (diesel) and 1400 1900 3060 Not available in Australia / New Zealand 4x2 HR XL and XLT (2.3 1400...

  • Page 50: General Information

    1 General Information Engine Drive Series Front Axle Limit Rear Axle Limit Gross Limit Notes 2.0L SiT Diesel 4x2 HR 1400 1870 3000 Thailand Super Cab only 2.0L SiT Diesel 1450 1900 3100 Thailand Super Cab only 2.0L BiT Diesel 4x2 HR 1490 1959...

  • Page 51: Towing

    1.13 Towing 1.13.1 Towing Requirements When a towing device is required, the Vehicle Converter should use a Ford approved tow bar. 1.13.2 Towing WARNINGS: Do not exceed the Gross Combination Mass (GCM) or towing capacities for your specific vehicle. Refer to the vehicles...

  • Page 52: Suspension System

    Adding or removing leaves may result in failure or reduced function of the spring as well as other vehicle related issues for which Ford Motor Company cannot be held responsible. CAUTIONS: Modifications to the suspension system can cause a deterioration of the vehicle handling characteristics and durability.

  • Page 53: Brake System

    Replace any damaged death. If clarification is required on the items before using the vehicle. specifications of the pulsed signals, please contact your Authorised Ford CAUTION: Make sure that the front and Dealer. rear brake hoses are not twisted and are correctly located away from body and chassis components.

  • Page 54: Engine

    Restriction of cooling airflow within this area may cause a degradation of engine performance due to intercooler airflow obstruction. NOTE: XLT Variant shown, others similar. Excludes Raptor. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 55: Engine Selection For Conversions - Raptor

    583Nm (430 ft lbs) at 5500 RPM 3000RPM EU 6.2 RDE Emissons - 95/98 RON fuel 215kW (292PS) at 5500 491Nm (362 ft lbs) at 2300RPM Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 56: Fuel System

    Exiting Transportation NOTE: Fasteners for attaching fuel filler pipe to Mode prior to upfitting / conversion the vehicle body are not supplied by Ford. increases the risk of early life injector failure. Refer to your local Ford dealer or...
  • Page 57 Fuel Filler Overview E376758 Item Description Fuel Tank Vent Hose Rear Axle Breather Pipe Fuel Filler Cap Fuel Filler Pipe Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 58 The width of the bracket, where it joins the body to be at least 180 mm All 3x hardware fixation points on the filler neck must be utilised Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 59 Filler Neck Installation Dimensions Item Description 2mm minimum bracket thickness 30° - angle should be maintained to ensure good flow of fuel when refueling and prevent flow back. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 60 Clearance From Vehicle Body E376928 Item Description At least 9mm clearance between the fuel filler cap and vehicle body, in the worst case opening angle if applicable. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 61: Fuel Filler Mounting - Raptor

    Do not extend the fuel filler system outboard of no contact with any exhaust components the vehicle dimensions or the service body or sharp edges. dimensions. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 62: Fuel Filler Vent Hose - (Diesel)

    The fuel tank vent hose should be protected and positioned away from direct water spray, wheel splash and mud splash, and water drainage holes that may be present. E376757 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 63: Long Range Fuel Tanks

    Capacity Volume (Tank Size A); NOTE: Long Range Fuel Tanks are not engineered • Select appropriate option following the by Ford Motor Company and Ford Motor Company dialogue selections: Fuel Tank Capacity > makes no determination as to the fit, finish, Configuration Description quality, safety or durability of these parts.

  • Page 64: Axle Breather Vent Hose - Raptor

    It is recommended to measure this height when the vehicle is fully loaded. A vent breather cap may be used on the axle breather vent hose. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 65: Wiring Installation And Routing Guides

    4.1 Wiring Installation and Routing Guides 4.1.1 Wiring Splicing Procedures Ford Motor Company strongly advises against the use of wire splicing due to the variable and unpredictable nature of the joint created. TYCO-RAYCHEM crimp splices However, if it is decided that a wire splice is...
  • Page 66 Cut off or snip the outer end of the pass through • knob. Pass electrical wiring through the grommet as • required. Apply sealant as required to ensure • water-tightness. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 67: Battery And Cables

    CCV must not be less than 12.50 from the battery. volts. NOTE: Ford batteries generally require no maintenance however, in certain conditions, it is Surface Charge Dissipation possible for the electrolyte in a battery to fall below the minimum level.
  • Page 68 Battery Cable Fixing Torque Refer to the workshop manual for the correct battery terminal fixing torque. See your National Sales Company representative, or Authorized Ford Dealer. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 69 Central car configuration can be updated at a dealership. Battery Management Sensor (BMS) E363586 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 70 Winches / Trailer accessories / Fridges etc. optimise electrical system performance. A Ford Dealer can disable SRC using a Ford Diagnosis & NOTE: Auxiliary loads must always be connected Repair System (FDRS) tool. Note that disabling to the vehicle ground and not to the battery SRC will negatively impact fuel economy.
  • Page 71 A spare position is available on the positive battery Battery connections should be tightened correctly. fuse block. This empty position is to be used for Contact your authorised Ford dealer for the auxiliary battery system connection and any correct torque specifications.
  • Page 72 Grounding Point located on sheet metal below vehicle battery Grounding Point located on sheet metal below air cleaner assembly (behind fender liner) Grounding Point located on RH fender upper Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 73: Connection Of Auxiliary Loads / Accessories - Vehicles With Factory Fit Auxiliary Switches, Wiring And Fuse Box

    Ground point connections should be tightened Vehicles may be fitted with factory fit auxiliary correctly. Contact your authorised Ford dealer for switches, fuses and wiring that allows the the correct torque specifications. installation of electrical accessories that are powered by fuse protected relays. The auxiliary switches, fuses and wiring comprise of: 4.2.2 Connection of Auxiliary Loads /...
  • Page 74 NOTE: Circuits from the auxiliary fuse box are powered during Run/Start condition. All other wiring is not connected at either end. Identifying the Auxiliary Fuse Box Connections E362439 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 75 Identifying the Auxiliary Fuse Box Connections Auxiliary Switches Wire Color Wire Size Fuse Protected Position Note Overhead Console Component AUX 1 Violet/Green 1.5mm2 Relay 1 AUX 2 Blue/Green 1.5mm2 Relay 2 AUX 3 Yellow Orange 1.5mm2 Relay 3 AUX 4 Brown 1.5mm2 Relay 4...

  • Page 76: Generator And Alternator

    4.2.3 Generator and Alternator Alternator Current Output See your local authorised dealer to identify the alternator output current specifications for your vehicle. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 77: Parking Aid

    X, Y and Z plane. Maintaining the sensors location on these planes is important for correct operation of the system. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 78: Sensor Location

    NOTE: Relocated sensors must be installed in the same position as originally fitted in the bumper bar. Make sure that each sensor is installed in the correct corresponding position. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 79 Front Parking Aid Sensor Location E363492 Sensor Number Right Side (if equipped) Front Right Outer Front Right Inner Front Left Inner Front Left Outer Left Side (if equipped) Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...
  • Page 80 Active Park Assist feature may not function correctly, with the potential to cause injury. Refer to the vehicle owner manual for further information. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 81: Electronic Engine Controls

    National Sales Company representative, or Authorized Ford Dealer. 4.4.2 Vehicle Speed Signal WARNING: Do not interface with the CAN for vehicle speed. No option for vehicle speed output is available. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:01 BST 2022...

  • Page 82: Information And Entertainment System

    This needs to be carried obstruct the 360-camera visibility. out at an authorized Ford dealership to not invalidate warranty. NOTE: Any change to track width will result in the dynamic guidelines not being representative of The display will only provide rear view camera vehicle turning circle.
  • Page 83 360-camera visibility. NOTE: Do not move or modify any camera mounting positions or brackets, as this will impede on camera and Rear Brake Assist functionality. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 84 NOTE: Any change in vehicle ride height will result in the rear camera guidelines being not representative of vehicle width distances from vehicle. E365400 Item Description Rear Camera Field of View Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 85: Exterior Lighting

    Refer to: 4.13 Fuses and Relays (page 108). rear combination lamps, license plate lamps and fog lamps. Where fitted, these lamps must be mounted in accordance with the following guidelines. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 86: Rear Combination Lamps

    NOTE: Where only one rear fog lamp is fitted, it must be positioned on the vehicle centre line, or to the drivers side of the vehicle. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 87: Rear License Plate Lamp

    Minimum angle of obstruction free zone towards the outside of 25° the vehicle Minimum angle of obstruction free zone towards the centre of the 25° vehicle 4.6.3 Rear License Plate Lamp Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 88: Additional External Lamps

    One quarter of licence plate width (min 90mm, max 175mm) 4.6.4 Additional External Lamps When installing auxiliary tail lamps, Ford recommends that power is provided via the trailer WARNING: Directly splicing into the tow module and associated circuitry. For all other...

  • Page 89: Headlamps - Connection Of Auxiliary Driving Lamp Signal

    Connection of auxiliary loads to trigger a relay for solutions such as driving light activation is different for depending on the level of headlamp assembly equipped on the vehicle. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 90 Connection of Auxiliary Loads - Vehicles with Level 1 - Low Level Headlamps E364521 Item Description Low beam = Connector C1 Pin 1 High beam = Connector C1 Pin 4 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 91 Connection of Auxiliary Loads - Vehicles with Level 2 - Mid Level Headlamps Level 2 - Mid Level Headlamps - Low Beam Connection E375899 Item Description Low beam = Connector C1 Pin 1 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 92 A blunt cut wire will be tagged to result. suit such a connection. NOTE: Right Hand Drive vehicle shown, Left Hand Drive vehicle similar. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 93: Brake (Stop) Lamps)

    The existing position lamp circuit wiring can support a current load of 3.1 Amps steady state at (at 13.5 Volts). Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 94: Reversing Lamps, Rear View Camera, Reversing Alarm (Manual Transmission)

    & quality in the market place. NOTE: The trailer patch harness is available from your Ford authorised dealer. NOTE: The FORD dealer network can supply a RESISTOR PATCH HARNESS that connects between the vehicle & the trailer to address these issues (pictured below).
  • Page 95 E371558 Trailer Towing Lighting Connection - NOTE: The trailer detect circuit is part of the Ford System Recommendations Trailer Tow module, it can only be implemented on vehicles with power locking and perimeter or NOTE: Not all features and outputs are supported CAT 1 alarms.

  • Page 96: Lamps - Hazard / Direction Indication

    NOTE: The maximum output of the turn/hazard hardware components. Once the kit is installed, signal BCM outputs is 3.2 amps. the vehicle must then be configured using a Ford FDRS diagnostic tool. This configuration can be Turn/Hazard lamp signals are available as an performed by your Ford authorised dealer.

  • Page 97: Electrically Operated Door Mirrors

    CHMSL circuit is 2.5A for either (provided with forward vision camera) will not be incandescent globes or LED lamps. Do not exceed available or shown in the cluster. the rated load. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 98: Glare Free High Beam

    (or Auto is not selected on the original switch), glare free high beam (provided with forward vision camera) will not be available or shown in the cluster. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 99: Cruise Control

    Any changes in the radar pitch will is checked by a Ford dealer. For further deteriorate the efficiency of cruise control module information refer to Owner’s Manual.

  • Page 100: Driver Assist Technology

    Ford Driver Assist Lane Centering Assist components. • BLIS@ (Blind Spot Information System) with Ford Driver Assist Technology is a suite of cross-traffic alert, trailer-tow monitoring and driver-assist technology features that variously Lane Change Warning and Aid. utilize a radar and/or camera system. The radar...
  • Page 101 Radar View Zone - Plan View E375767 Camera View Zone - Plan View E375773 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 102 Camera View Zone - Side View E375766 Refer to the vehicle owner manual for further information on the driver assist features. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 103: Blind Spot Information System

    Ford NOTE: If the radar beam is blocked or obstructed, dealer. the BLIS and CTA alert indicator(s) may give false alerts or not detect objects.

  • Page 104: Side View Camera

    Side View Camera Location E383021 Item Description Side View Camera (LH Shown, RH Similar) Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 105 Side View Camera View Areas E382634 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 106: Lane Keeping System

    See your local Ford dealer or contact your national sales agent for further information.

  • Page 107: Handles, Locks, Latches And Entry Systems

    BCM Output for Central Locking BCM Connector Function CTRL MOD. - DOOR LOCK # ALL LOCK CTRL MOD. - DOOR LOCK # ALL UNLOCK Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 108: Fuses And Relays

    4.13 Fuses and Relays 4.13.1 Fuses NOTE: Refer to the vehicle owner's manual for information on the location and rating of electrical system fuses. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 109: Body

    CAUTION: Uneven load distribution could result in unacceptable handling and braking characteristics. Wheelhouse Envelope E362803 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 110 "open" wheelhouse only. Changes to wheel and tyre sizes may impact the ride and handling of the vehicle, certain Ford Driver Assist Technology functions and other vehicle attributes. Any change must be in adherence to local regulatory standards.
  • Page 111 Wheel Guard Dimensions Tyre Specification 215/70R16 255/70R16 255/70R17 / 255/65R18 / 255/ LT265/70R17 55R20 305mm 305mm 305mm 305mm 275mm 275mm 275mm 275mm 110° 110° 110° 110° 50mm (max) Center line of Vehicle Section through Center of Wheel Guard...

  • Page 112: Integrated Bodies And Conversions - Raptor

    "open" wheelhouse only. Changes to wheel and tyre sizes may impact the ride and handling of the vehicle, certain Ford Driver Assist Technology functions and other vehicle attributes. Any change must be in adherence to local regulatory standards.

  • Page 113: Chassis Cab

    Adhesive jointing is recommended but should • or type approvals. be supplemented with mechanical fasteners to prevent initial peel and long term failure. Spread bolt loads to minimize local stress. • Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 114 Body Attachment Holes in Chassis Frame - Single Cab E362797 Dimensions (mm) for Body Attachment Holes in Chassis Frame - Single Cab Dimension Dimension 1244 1244 1244 1248 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 115 Body Attachment Holes in Chassis Frame - Super Cab E362798 Dimensions (mm) for Body Attachment Holes in Chassis Frame - Super Cab Dimension Dimension 1188 1244 1244 1248 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 116 Body Attachment Holes in Chassis Frame - Double Cab E362799 Dimensions (mm) for Body Attachment Holes in Chassis Frame - Double Cab Dimension Dimension 1244 1244 1248 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 117 Body Attachment Holes in Chassis Frame - Raptor E366255 Dimensions (mm) for Body Attachment Holes in Chassis Frame - Raptor Dimension Dimension 1244 1244 1248 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 118 C - Mounting Pad D - Spare Wheel Winch Guide Cone E - Spare Wheel Winch F - Mounting Pad G- Bump Stop H- Mounting Pad I- Mounting Pad Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 119 Low Rider High Rider / 4x4 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 120 C - Mounting Pad D - Spare Wheel Winch Guide Cone E - Spare Wheel Winch F - Mounting Pad G- Bump Stop H- Mounting Pad Low Rider Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 121 High Rider / 4x4 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 122 C - Mounting Pad D - Spare Wheel Winch Guide Cone E - Spare Wheel Winch F - Mounting Pad G- Bump Stop H- Mounting Pad Low Rider Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 123 High Rider / 4x4 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 124 Body Mounting Pad Vertical Dimensions - Raptor E368451 Dimension GVM @ RGAWR WLTP Height from A B - Mounting Pad C - Spare Wheel Winch Guide Cone D - Spare Wheel Winch Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 125 F- Mounting Pad G- Spring Hat/ Shock Mount H- Mounting Pad Frame Feature Centerline Distance - All Cab Styles E369749 Dimension Measurement Low Rider High Rider / 4x4 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 126: Front End Integrity For Cooling, Crash, Aerodynamics And Lighting

    Use Ford • Use all mounting points on chassis frame to approved sealing and finishing material, and mount sub-frame.

  • Page 127: Tank And Dry Bulk Carriers

    Very stiff sub-frames may damage the chassis Do not fit a non-Ford approved bull bar • frame by preventing its natural flexing, to your vehicle as this may interfere with therefore compliant mounts should be used, the operation of the restraint system,...
  • Page 128 Double Cab / Super Cab The rack and subsequent carried load is • supported according to the your local Ford The forgoing limitations are based on ensuring dealer irrespective of rack retaining method. body structure integrity, vehicle handling, braking •...

  • Page 129: Cargo Management On Vehicle Tub

    Load box reinforcement Ranger vehicles built with a cargo "tub" are brackets are available as a Ford Licenced pre-equipped with mounting positions in the tub Accessory. side rail to allow the fitment of upfitter cargo solutions such as canopies, sports bars, carry racks etc.
  • Page 130 Item Description Load Box Reinforcement Brackets These brackets have been developed by Ford to Responsibility for the appropriate use of these brace the floor to the wall of the load box to ensure brackets in a vehicle which is modified by a body...
  • Page 131 Structural Attachment Points - Double Cab E362801 Item Description Front structural attachment points - M8 Centre structural attachment points - M8 Rear structural attachment points - M8 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 132 Front structural attachment points - M8 Front centre structural attachment points - M8 Rear centre structural attachment points - M8 Rear structural attachment points - M8 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 133 Some vehicles are equipped with side rail mounting rails that incorporate multiple pre-threaded mounting points. Additional load carrying capabilities and mounting fixtures are outlined in the vehicle owner manual. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 134 272Kg Sports Bar NOTE: When fitting a sports bar, a combination of the indicated mounting points must be used for suitable fixture to the vehicle. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 135: Front Fender Liner

    E362802 Item Description Front structural attachment points - M8 Rear structural attachment points - M8 5.1.11 Front Fender Liner NOTE: RH shown, LH similar. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 136 Refer to the workshop manual or your National Sales Agency for information on the correct removal and installation procedure to support the inner wheel house liner removal process. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 137: Airbag Supplemental Restraint System (Srs)

    Acceleration based airbag sensors for side airbags permitted when battery cables are disconnected. are located near the bottom of the C-pillar inner for all cab styles. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 138 Driver and Passenger Front Airbag Deployment Zones E364184 Dimensions (mm) 120L Single Stage Passenger Airbag (Australia, Europe, New Zealand) 90L Single Stage Passenger Airbag (Excluding Australia, Europe, New Zealand) Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 139 Driver and Passenger Knee Airbag E363495 Dimensions (mm) Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 140 Far Side Airbag (Centre Airbag) E364200 Dimensions (mm) NOTE: LHS shown, RHS Similar. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 141 Side Airbag E363732 E363732 Dimensions (mm) NOTE: LHS shown, RHS Similar. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 142 Curtain Airbag - Single cab E136172 Dimensions (mm) NOTE: LHS shown, RHS Similar. Curtain Airbag - Double cab E134610 Dimensions (mm) NOTE: LHS shown, RHS Similar. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 143: Supplementary Restraint Sensors (Front)

    Modifications or reinforcements in the end of your vehicle. area of the front supplementary restraint sensors may affect their operation. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 144 E363494 Item Description Front SRS Impact Sensors Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 145: Seatbelt Systems

    5.3 Seatbelt Systems WARNING: Follow the Ford approved 5.3.1 SeatBelts - No DRILL ZONES removal and installation procedures for the seatbelt system to ensure correct function of the restraints system. Single Cab - First Row Seat Belt The removal and reinstallation of the seatbelt,...
  • Page 146 35mm left of webbing from falling into the assembly and causing functional issues. 300mm above retractor hole (left hand side) 50mm left of webbing Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 147 Avoid sharp brackets near webbing; all edges must have a minimum radius of 0.5mm. Avoid upfitting parts that may change the belt routing to the occupant. E387442 Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 148 0.5mm. Avoid upfitting parts that may change the belt routing to the occupant. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 149 30mm above retractor hole 25mm left of webbing 220mm above retractor hole 35mm left of webbing 380mm above retractor hole 50mm left of webbing 525mm above retractor hole Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 150: Corrosion Prevention

    5.4.2 Repairing Damaged Paint After cutting or reworking any sheet metal on the vehicle the damaged paint must be repaired. Ensure all materials are compatible with the relevant Ford specifications and maintain the original performance. 5.4.3 Under Body Protection and Material...

  • Page 151: Frame And Body Mounting

    Japanese – 7T or 9T protection & protective coatings for all • SAE – Grade 5 or 8 modifications should conform to all local regulatory standards. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 152: Self-Supporting Body Structure

    Alternatively, the self-supporting body structure can also be designed as shown in figure shown. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 153: Frame Drilling And Tube Reinforcing

    It is not the manufactures recommendation to fit Refer to: 5.4 Corrosion Prevention (page 150). additional body attachments (Tow bars, Steps, Bicycle racks & Carriers) outside of the designated area. Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...

  • Page 154: Water Tank On Camper Vehicles

    Ranger RAPTOR variants. regulations. Refer to your local Ford dealer or National Sales NOTE: No modifications to the emission control Agent for further information. system as part of the exhaust after treatment (Selective Catalytic Reduction System) are allowed, except for those in areas outlined below.
  • Page 155 2.0L Single Turbo Diesel Engine - Stage 4 Emissions E375771 Item Description Modification Zone DO NOT MODIFY Zone Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 156 2.0L Single Turbo Diesel Engine - Stage 5 Emissions E365325 Item Description Modification Zone DO NOT MODIFY Zone Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 157 2.0L Bi-Turbo Diesel Engine - Stage 4 Emissions E375772 Item Description Modification Zone DO NOT MODIFY Zone Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 158 2.0L Bi-Turbo Diesel Engine - Stage 5 Emissions E365326 Item Description Modification Zone DO NOT MODIFY Zone Date of Publication: 06/2022 FORD RANGER 2022 Composed on:Thu Oct 13 04:01:02 BST 2022...
  • Page 159 Refer to your local Ford dealer or National Sales Agent for further information. Date of Publication: 06/2022 FORD RANGER 2022...
  • Page 160 Body Structures - General Information....109 General Product Safety Requirement......7 Brake Hoses..............53 Generator and Alternator...........76 Brake (Stop) Lamps)...........93 Genuine Ford Accessory Bull Bar......127 Brake System..............53 Glare Free High Beam..........98 Gross Vehicle Mass and Axle Load Ratings..38 Cargo Management on Vehicle Tub.....129 Center of Gravity............44...
  • Page 161 Vehicle Transportation Aids and Vehicle Storage................17 Noise, Vibration and Harshness (NVH)....16 Vehicle Weights............48 Package and Ergonomics—Specifications..30 Warranty on Ford Vehicles..........6 Package and Ergonomics..........19 Water Tank on Camper Vehicles......154 Painting Road Wheels..........150 Whole Vehicle Type Approval (2007/46/EC) Parking Aid...............77 Regulations..............6 Position (Park) Lamps)..........93...

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