Mitek MatchPoint BLADE Operation Manual

Wood processing system

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Operation Manual

001080-OP

Patented. See Legal Notice for list of patents.

Manual applies to U.S. equipment.

If printing this manual from a file, it is highly recommended that it be printed in high resolution in color ink.

Many of the graphics will be unclear and could create an unsafe condition if this recommendation is not followed.

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Summary of Contents for Mitek MatchPoint BLADE

Page 1 Operation Manual ® 001080-OP Copyright © 2014, 2016 MiTek . All rights reserved. Patented. See Legal Notice for list of patents. Manual applies to U.S. equipment. If printing this manual from a file, it is highly recommended that it be printed in high resolution in color ink.
Page 2 Operation Manual MatchPoint BLADE ™ Wood Processing System U.S. and other patents pending. Manual applies to North American and Australian equipment. MiTek Machinery Division Manual Set 001080 This Manual 001080-OP rev. A 301 Fountain Lakes Industrial Drive Revision Date 9 December 2016 St.
Page 3: Legal Notice
Improvements To report errors or recommend improvements to this manual, please complete the Document Evaluation Form in the appendices. Mail or fax the form to: MiTek Machinery Division 301 Fountain Lakes Industrial Drive St. Charles, MO 63301 Attn: Engineering Manager, Fax: 636-328-9218 001080 rev.
Page 4: Notice Of Change
Notice of Change Use this page to record Service Bulletins and Notices that you receive to keep your manual updated. BLADE™ Wood Processing System Service Bulletin Dated Title or Notice # 001080 rev. A Notice of Change Original Instructions OP-iii...
Page 5: Table Of Contents
Contents Preliminary Pages Legal Notice ..........ii Notice of Change .
Page 6: Contents
Contents Zona restringida ......... . 48 Conocer la zona restringida .
Page 7 Contents Status Indicators on Home Screen ......75 Toolbar ..........76 The Cut List Screen .
Page 8 Contents Summary of Normal Operating Procedure ....135 Restart Procedure ........135 Operating Procedure: Detailed .
Page 9 Contents Printer Component Descriptions ......170 Printer System Graphics ....... . 171 Keeping You and Your Printer Safe .
Page 10: Safety (English)
Safety (English) Safety Indicators: Signal Words The following signal words and colors are used throughout this document to indicate safety hazards. Pay careful attention when you see them. The level of severity differs for Refiérase a la each signal word and color. página OP-29 para español.
Page 11: General Equipment Safety Rules
™ Wood Processing System BLADE General Equipment Safety Rules Because it is impossible to anticipate every circumstance that might involve a hazard, the safety information provided in this equipment manual and on the machine is not all- inclusive. If this machine is operated or serviced using a procedure not specifically recommended by the manufacturer, the procedure shall be approved by a professional engineer to ensure it will not render the equipment unsafe.
Page 12: Installing The Equipment
™ Wood Processing System BLADE Installing the Equipment • Follow installation instructions completely. • This equipment is not for use in a residential area. Lockout/Tagout • Before performing maintenance on the pneumatic or hydraulic systems, bleed the lines to eliminate pressure. •...
Page 13: Operating And Maintaining The Equipment
™ Wood Processing System BLADE Operating and Maintaining the Equipment • Ensure that all people, tools, and foreign objects are clear of the restricted zones before operating this equipment. The restricted zones are shown on page 17. • Perform safety tests to ensure all E-stops are working properly before operating the equipment at the initial startup, after performing any maintenance, and in accordance with the maintenance schedule.
Page 14: Lockout/Tagout
™ Wood Processing System BLADE Lockout/Tagout Lockout/Tagout Guidelines All lockout/tagout guidelines must be met according to OSHA 29 CFR 1910.147. A specific procedure should be included in your company’s energy control program. This manual is not intended to replace your company’s de- energizing or lockout/tagout procedure required by OSHA, but merely to provide general guidance.
Page 15: Electrical Lockout/Tagout Procedures
™ Wood Processing System BLADE Electrical Lockout/Tagout Procedures When Working on a Machine Outside the Machine’s Main Electrical Enclosure If working on the electrical transmission line to the machine, follow the procedure on page 9. Before performing maintenance on any machine with electrical power, lockout/tagout the machine properly.
Page 16 ™ Wood Processing System BLADE Figure SAFETY-1: Sample of a Lockout/Tagout Mechanism on an Electrical Enclosure Sample of a Lock and Tag Attached to a Machine’s Electrical Enclosure 001080 rev. A Safety (English) Original Instructions SAFETY-7...
Page 17 ™ Wood Processing System BLADE Figure SAFETY-2: Lockout/Tagout on Additional Equipment in the System Auto Deck Enclosure Powered Skewed May be replaced with Conveyor Enclosure optional infeed equipment. (optional equipment) Power can also be disconnected using saw’s main disconnect switch. Main Pneumatic Filter/Regulator •...
Page 18 ™ Wood Processing System BLADE When Working on a Machine Inside the Machine’s Main Electrical Enclosure or in the Electrical Transmission Line to the Machine Before opening the main electrical enclosure, or attempting to repair or replace an electrical transmission line to the machine, lockout/tagout the machine properly. Follow your company’s approved lockout/tagout procedures which should include, but are not limited to the steps here.
Page 19: Hydraulic System Lockout/Tagout Procedure
™ Wood Processing System BLADE Hydraulic System Lockout/Tagout Procedure When Lockout/Tagout is Not Required If working on components other than the hydraulic system, but that requires you to be near the vicinity of movable hydraulic components, you must, at a minimum, physically restrain the hydraulic components from moving.
Page 20: Safety Tests
™ Wood Processing System BLADE Safety Tests This test procedure MUST be performed by qualified personnel at startup and after ANY maintenance, adjustment, or modification. Testing ensures that the safety system and machine control system work together to properly stop the machine. These test procedures MUST be performed by qualified personnel every day at startup and after ANY maintenance, adjustment, or modification.
Page 21: Testing The E-Stop Pushbuttons And Pull-Cords
• Pull-cord on Infeed Rail 4. Ensure that the blade and integrated components stop motion in a timely manner: • If the saw blade does not stop within 5-10 seconds, contact MiTek Machinery Division Customer Service immediately for resolution. • If all integrated components do not stop in a timely manner, lockout/tagout the entire wood processing system and arrange for a qualified service technician to troubleshoot and repair the equipment.
Page 22: Testing Movement While E-Stop Is Active
™ Wood Processing System BLADE Testing Movement While E-stop is Active WARNING CRUSH AND CUT HAZARD. Before turning on the equipment, make sure that all personnel and equipment are clear. 1. Use the touch screen to manually move an axis. 2.
Page 23: Testing E-Stops For Optional Equipment
™ Wood Processing System BLADE Testing E-Stops for Optional Equipment WARNING CRUSH AND CUT HAZARD. Before turning on the equipment, make sure that all personnel and equipment are clear. Test E-stops for all optional equipment. The procedure below applies to the Powered Skewed Conveyor only.
Page 24: Testing Interlocked Doors
™ Wood Processing System BLADE Testing Interlocked Doors Certain doors are interlocked with the E-stop system and should not open when certain parts are in motion. 1. Test that the SAW CHAMBER DOOR interlock is functioning by performing SAW CHAMBER this procedure: DOOR should not open if the blade...
Page 25 ™ Wood Processing System BLADE g) Resolve any inconsistencies: 1) If the door opens while the blade is still moving OR the blade spins with the door open, lockout/tagout the saw and arrange for a qualified service technician to repair the equipment. 2) If the indicator lights are not behaving as expected, replace the bulb or repair the light.
Page 26: Restricted Zone
™ Wood Processing System BLADE Restricted Zone DANGER Stay out of the restricted zone when equipment is in use. Serious injury or death may result if personnel are in the restricted zone. Always look for personnel in the restricted zone before operating equipment.
Page 27: Marking The Restricted Zone
The restricted zone must be marked so everyone near the equipment can clearly see the area where danger may exist. MiTek offers Restricted Zone Tape that is easy to apply and has text in English and Spanish. Some equipment comes with restricted zone tape. If your machine did not come with restricted zone tape, you may order it from MiTek Machinery Division Customer Service.
Page 28: Safety Symbol Definitions
™ Wood Processing System BLADE Safety Symbol Definitions The safety symbols shown in this section can be found throughout the manual to indicate hazards that are related to this equipment.All personnel expected to operate or maintain this equipment should become familiar with these safety symbols and what they mean. This is the Electrical Hazard Symbol.
Page 29 ™ Wood Processing System BLADE Crush hazard! Keep hands clear. Keep hands away from moving parts. High pressure hose. Use appropriate PPE when working on equipment. Maintain safe pressure levels at all times. Hydraulic hose is under great pressure. Use safe operating procedures at all times.
Page 30 ™ Wood Processing System BLADE Slip hazard! Use of approved footwear is required. Keep hands clear of cutting parts. 001080 rev. A Safety (English) Original Instructions SAFETY-21...
Page 31 ™ Wood Processing System BLADE Keep hands and body clear. 001080 rev. A Safety (English) Original Instructions SAFETY-22...
Page 32 ™ Wood Processing System BLADE The operation of this equipment requires the use of PPE. Do not operate without wearing required protective clothing. 001080 rev. A Safety (English) Original Instructions SAFETY-23...
Page 33 ™ Wood Processing System BLADE Refer to manual - After installation, read the user's guide carefully before operating. Follow all operating and other instructions carefully. Circuits are live - Lockout/tagout the upstream power source. Lockout in a de-energized state Lift Point - In order to reduce the likelihood of damage to the equipment, use only the lift points indicated in the manual.
Page 34 ™ Wood Processing System BLADE Two- or three-man lift required to safely move this equipment. Refer to installation manual. Hazardous moving parts are located behind this access panel. Do not operate this equipment without all guards and covers in place. Do not place containers with liquids such as coffee, water, sodas, etc.
Page 35 ™ Wood Processing System BLADE Do not use non-approved lubricants in this machine. Unauthorized persons are not allowed beyond this point. Do not operate without guards and covers in place Do not discard into municipal waste stream oil drop 001080 rev. A Safety (English) Original Instructions SAFETY-26...
Page 36: Declaration Of Safety Conformity
™ Wood Processing System BLADE Declaration of Safety Conformity Conforms Electrically to: • NFPA 79 • NEC Electrical code • Electrical enclosures carry UL508A and the CUL for Canada • Safety circuit conforms to Category 4 redundant monitoring Conforms Mechanically to: •...
Page 37: Treatment For Hazardous Substances
™ Wood Processing System BLADE Treatment for Hazardous Substances WARNING PRINTER INK AND CLEANER IS HIGHLY FLAMMABLE! Keep away from extreme heat, sparks, or open flame. No smoking near these substances. Table 1: General Safety Data Printer Ink Printer Cleaner Most Hydraulic Fluid Primary Flammable...
Page 38 Seguridad (Español) Sea cuidadoso. Protéjase. 001080 rev. A Seguridad (Español) Translated 31 January 2012 SAFETY-29...
Page 39: Seguridad (Español) Indicadores De Seguridad: Palabras De Aviso
™ Wood Processing System BLADE Indicadores de seguridad: Palabras de aviso Las siguientes palabras y colores de aviso se utilizan a lo largo de este documento para indicar riesgos de seguridad. Preste suma atención cuando los vea. El nivel de gravedad es diferente por cada palabra o color de aviso.
Page 40: Reglas De Seguridad Para El Equipo De General
™ Wood Processing System BLADE Reglas de seguridad para el equipo de general Debido a la imposibilidad de anticipar todas las circunstancias que podrían constituir un riesgo, la información de seguridad suministrada en este manual del equipo y sobre la máquina no es exhaustiva.
Page 41 ™ Wood Processing System BLADE Instalación del equipo • Siga las instrucciones de instalación al pie de la letra. • No utilizar este equipo en zonas residenciales. Procedimientos de Bloqueo/Etiquetado • Antes de realizar el mantenimiento de los sistemas neumáticos o hidráulicos, purgue las líneas para eliminar la presión.
Page 42: Seguridad Eléctrica
™ Wood Processing System BLADE • No deje nunca la máquina encendida si no está junto a ella. ¡Apáguela! No la abandone hasta que todas las piezas se detengan completamente y hasta que se haya apagado la alimentación eléctrica. • Verifique periódicamente que no haya piezas gastadas o dañadas. Repárelas o cámbielas inmediatamente.
Page 43: Bloqueo/Etiquetado
™ Wood Processing System BLADE Bloqueo/Etiquetado Pautas de bloqueo/etiquetado Deben cumplir con todas las pautas de bloqueo/etiquetado conforme a la norma OSHA 29 CFR 1910.147. El programa de control de energía de la compañía debe incluir un procedimiento específico. El objetivo de este manual no es reemplazar el procedimiento de desenergización o bloqueo/ etiquetado requerido por la OSHA, sino proporcionar pautas orientativas generales.
Page 44: Procedimientos De Bloqueo/Etiquetado Eléctricos
™ Wood Processing System BLADE Procedimientos de bloqueo/etiquetado eléctricos Cuando trabaja en una máquina fuera del gabinete eléctrico principal de la máquina Si trabaja en la línea de transmisión eléctrica a la máquina, siga el procedimiento de la página 38. Antes de realizar el mantenimiento de cualquier máquina con alimentación eléctrica, bloquee y etiquete la máquina de forma adecuada.
Page 45 ™ Wood Processing System BLADE Figure SEGURIDAD-1: Un mecanismo de Bloqueo/Etiquetado en el gabinete eléctrico Coloque un candado y una etiqueta que cumplan. Coloque el mango del interruptor con fusibles en la posición "apagado/apagada" to OFF. Coloque un candado y una etiqueta que cumplan En la plataforma automática Auto Deck se corta la corriente cuando se apaga el interruptor de desconexión principal de la...
Page 46 ™ Wood Processing System BLADE Figure SEGURIDAD-2: Bloqueo/etiquetado en equipo otras en el sistema Caja de la plataforma Caja de la banda automática Auto Deck transportadora eléctrica Se puede reemplazar con equipo con rodillos sesgados opcional (guía de alimentación). (equipo opcional) También es posible desconectar la electricidad usando el interruptor de desconexión principal de la sierra.
Page 47 ™ Wood Processing System BLADE Cuando trabaje en una máquina dentro del gabinete eléctrico principal de la máquina o en la línea de transmisión eléctrica a la máquina Antes de abrir el gabinete eléctrico principal o intentar reparar o reemplazar una línea de transmisión eléctrica a la máquina, bloquee y etiquete la máquina en forma adecuada.
Page 48: Procedimiento De Bloqueo/Etiquetado Del Sistema Neumático
™ Wood Processing System BLADE Procedimiento de bloqueo/etiquetado del sistema neumático Cuando no se requiere bloqueo/etiquetado Si trabaja con componentes que no son del sistema neumático pero que requieren su presencia en la proximidad de componentes neumáticos móviles, debe, como mínimo, trabar físicamente estos componentes para que no se muevan.
Page 49: Pruebas De Seguridad
™ Wood Processing System BLADE Pruebas de seguridad Estos procedimientos de prueba DEBEN ser realizados por personal calificado durante la puesta en marcha todos los dias y después de CUALQUIER tarea de mantenimiento, ajuste o modificación. Las pruebas permiten verificar si el sistema de seguridad y el sistema de control funcionan juntos y detienen la máquina de manera adecuada.
Page 50: Pruebas De Los Botones Pulsadores Del Freno De Emergencia Y Las Cuerdas De Parada De Emergencia
™ Wood Processing System BLADE Pruebas de los botones pulsadores del freno de emergencia y las cuerdas de parada de emergencia CAUTION RIESGO DE APLASTAMIENTO Y CORTE. Antes de encender el equipo, asegúrese de que todo el personal y el equipo estén alejados. 1.
Page 51 • Si la cuchilla de la sierra no se detiene en un intervalo de 5 a 10 segundos, comuníquese de inmediato con Servicio al Cliente de la División de maquinaria de MiTek para que lo solucionen. • Si todos los componentes integrados no se detienen oportunamente, realice procedimientos de bloqueo/etiquetado en todo el sistema de procesamiento de madera y pida a un técnico de servicio calificado que diagnostique y...
Page 52: Prueba De Movimiento Mientras El Botón Pulsador Del Freno De Emergencia Está Activo
™ Wood Processing System BLADE Prueba de movimiento mientras el botón pulsador del freno de emergencia está activo CAUTION RIESGO DE APLASTAMIENTO Y CORTE. Antes de encender el equipo, asegúrese de que todo el personal y el equipo estén alejados. 1.
Page 53: Prueba De Los Equipo Opcional
™ Wood Processing System BLADE Prueba de los equipo opcional CAUTION RIESGO DE APLASTAMIENTO Y CORTE. Antes de encender el equipo, asegúrese de que todo el personal y el equipo estén alejados. Pruebe los botones pulsadores de paro de emergencia para todo el equipo opcional. El siguiente procedimiento se aplica solamente a la banda transportadora eléctrica con rodillos sesgados.
Page 54: Prueba De Las Puertas Interbloqueadas
™ Wood Processing System BLADE Prueba de las puertas interbloqueadas Ciertas puertas están interbloqueadas con el sistema de botón pulsador de freno de emergencia y no deben abrirse cuando ciertas piezas se estén moviendo. 1. Pruebe que el interbloqueo de la PUERTA DE LA CÁMARA DE LA SIERRA La PUERTA DE funcione realizando este procedimiento: LA CÁMARA DE...
Page 55 ™ Wood Processing System BLADE g) Resuelva cualquier incongruencia: 1) Si se abre la puerta mientras la cuchilla todavía está en movimiento O la cuchilla gira con la puerta abierta, realice los procedimientos de bloqueo/etiquetado en la sierra y pida a un técnico de servicio calificado que repare el equipo.
Page 56 ™ Wood Processing System BLADE 2. Pruebe que el interbloqueo de la PUERTA DE LA CÁMARA DE LA CARRERA/ELEVACIÓN funcione realizando este procedimiento: CAUTION RIESGO DE APLASTAMIENTO Y CORTE. Antes de encender el equipo, asegúrese de que todo el personal y el equipo estén alejados. a) Abra la puerta de la cámara de carrera/elevación (vea las páginas OP-112 y OP-113).
Page 57: Zona Restringida
™ Wood Processing System BLADE Zona restringida DANGER Manténgase alejado de la zona restringida cuando el equipo esté en uso. Pueden producirse lesiones graves o incluso la muerte si el personal está en la zona restringida. Siempre observe que no haya personal en la zona restringida antes de operar el equipo.
Page 58: Marcar La Zona Restringida
área donde pueda existir peligro. MiTek ofrece la cinta de zona restringida o “Restricted Zone Tape”, fácil de aplicar y con texto en inglés y en español. Algunos equipos traen la cinta de zona restringida. Si su máquina no trajo la cinta de zona restringida, puede pedirla a MiTek Machinery Division...
Page 59: Introduction
Introduction Chapter 1 Purpose of Purpose of This chapter explains how to navigate through the equipment manual and how to contact MiTek. Chapter Chapter Introduction to the Manual WARNING Read this manual completely before using this equipment! Do not operate this machine until you have a thorough...
Page 60 ™ Wood Processing System BLADE Figure 1-1: Overview of System 001080 rev. A Introduction Original Instructions INTRO-51...
Page 61: Understanding This Manual
™ Wood Processing System BLADE Understanding This Manual The Equipment Manual (or Manual Set) This equipment manual is a set of three (3) books. The part number for the entire set is 001080. The manuals listed in Table 1-1 are all part of the equipment manual (also called the manual set).
Page 62: Navigation
™ Wood Processing System BLADE Navigation The graphics in Table 1-2 are used throughout the manual to quickly communicate a specific type of information. Table 1-2: Navigational Tools Used Throughout the Manual Graphic Explanation Important safety note! Indicates that you must lockout/tagout at the disconnect switch located on the equipment using approved methods described in OSHA 29 CFR 1910.147 before continuing with the procedure.
Page 63: Additional Resources
Board Stretcher. To obtain the Board Stretcher manual, each Board Stretcher operator should register on MiTek University™ for the Board Stretcher training class. The Training Manual that accompanies the class is the official Board Stretcher manual. Once the class is complete, the attendee can always log back on and download or print the manual.
Page 64: General Information
General Information Chapter 2 Purpose of Purpose of This chapter provides an overview of the equipment and the means to identify it. Chapter Chapter Introduction to the Equipment Purpose of the Equipment The BLADE wood processing system is a fast, accurate, and economical method of cutting a wide array of components for wood truss manufacturing.
Page 65: Safety Compliance Of The Equipment
The following graphics will assist in understanding the parts of the system. Review them for equipment familiarity and refer to them for better understanding of the text throughout this manual. Figure 2-1: MatchPoint BLADE Saw as Part of the Wood Processing System, Front and Right View Saw Operator Interface...
Page 66 ™ Wood Processing System BLADE Figure 2-2: MatchPoint BLADE Saw as Part of the Wood Processing System, Right Side View (top) and Left Side View (bottom) Half Main Electrical Enclosure Bottom Half Main Filter/Regulator (Shown with guard removed.) Top & Side...
Page 67: Outfeed Table
™ Wood Processing System BLADE Figure 2-3: MatchPoint BLADE Wood Processing System Infeed Rail Auto Deck Outfeed Table Can be replaced with optional equipment. Can be replaced with optional equipment. Graphic Showing Optional Equipment Figure 2-4: Optional Powered Skewed Conveyor Attached to Saw 001080 rev.
Page 68: Graphics Identifying Axes And Home Positions
™ Wood Processing System BLADE Graphics Identifying Axes and Home Positions There are 6 major axes referred to on this equipment. Their definitions and home positions are shown in the following graphics. The axis number shown in Table 2-1 may be needed when troubleshooting.
Page 69 ™ Wood Processing System BLADE Figure 2-6: Defining the LASM Axis LASM is at “0” when groove in LASM clamp aligns with blade. LASM at “0” LASM at Home Figure 2-7: Defining the Gripper Axis Gripper Infeed Rail in Home Attaches to Saw Position 001080 rev.
Page 70: Bevel Cut
™ Wood Processing System BLADE Figure 2-8: Defining the Bevel and Angle Axes BEVEL CUT Home = 90° (0° is shown) Board Direction Top View ANGLE CUT Home = 90° (shown) Board Direction Blade Front View 001080 rev. A General Information Original Instructions OP-61...
Page 71: Main Components And Optional Equipment
™ Wood Processing System BLADE Main Components and Optional Equipment Main Components on Every BLADE System Table 2-2 lists the main components that comprise this system. All of these components are within the scope of this manual. Table 2-2: Main Components Operation Component Description...
Page 72: Optional Equipment And Features
™ Wood Processing System BLADE Optional Equipment and Features Table 2-3: Optional Features on the Saw Operation Component Description Incl. in Manual Transformer for If the site voltage is anything other than 230 volts, voltages other than a transformer is necessary. 230 volt.
Page 73: Outfeed System Descriptions
Several outfeed systems are available to facilitate sorting and moving the cut lumber off the saw and to the assembly tables. Talk to a MiTek representative to discuss the best option for your space and workflow. Several are listed in Table 2-4, but additional options may be available for a higher degree of automation.
Page 74: Auto Deck Description
™ Wood Processing System BLADE Auto Deck Description The Auto Deck is an automated staging conveyor that is part of the BLADE wood processing system’s lumber feed system. It is unique from the rest of the infeed system in that it can be replaced with an optional upgrade. This manual assumes an Auto Deck is present, and to understand its instructions, the following information may be useful.
Page 75 ™ Wood Processing System BLADE Figure 2-9: Sample of Auto Deck Dimensions for Select Models Smallest Auto Deck (89670-901) 2’ 9” 1’ 11” 13’ 6-1/4” 11’ 2-1/2” Largest Auto Deck 4’ 8” (89067-901) 3’ 2” 17’ 6-1/4 20’ 7-1/2” 001080 rev. A General Information Original Instructions OP-66...
Page 76: Printers Available
™ Wood Processing System BLADE Printers Available Table 2-6 lists the printers available for Figure 2-10: Printer this equipment and the system ID that Configuration A identifies each model. A printer dramatically improves communication and sorting of parts, reducing errors and time-consuming searches.
Page 77: Technical Specifications
™ Wood Processing System BLADE Technical Specifications General Specifications Table 2-7: General Specifications Lumber and Cut Capacity Edge of board 1-3/8” to 2” Face of board 2-1/2” to 12” Maximum length of board 16’ (also 20’ option available) Shortest length to exit saw chamber 2”...
Page 78 ™ Wood Processing System BLADE Table 2-7: General Specifications (Continued) Electrical Voltage 230 VAC Transformer is required for other voltages. Phase and frequency 3-phase, 60 Hz Pneumatics See page IN-28 Dimensions of System Components See page IN-24 Weight of System Components See page IN-30 Safety Compliance...
Page 79: Environmental, Transportation, And Handling Specifications
™ Wood Processing System BLADE Environmental, Transportation, and Handling Specifications Operating Temperature This equipment will operate correctly in its intended ambient, between 41 degrees and 104 degrees Fahrenheit (between +5 degrees and +40 degrees Celsius). Relative Humidity This equipment will operate correctly within an environment at 50% RH (relative humidity), 104 degrees Fahrenheit (+40 degrees Celsius).
Page 80: Truss Terminology
™ Wood Processing System BLADE Truss Terminology Table 2-8: Truss Terminology Length Types Height Types Overall length Board height Centerline length Centerline height Top length Centerline height Bottom length Centerline height Figure 2-11: Terminology Diagram Overall Length Top Length Bottom Length Center Line Length Pivot Axis Length Overall Length...
Page 81 ™ Wood Processing System BLADE Figure 2-12: Parts of a Truss 001080 rev. A General Information Original Instructions OP-72...
Page 82: Software
It allows lumber optimization and automatic material handling to occur before sending the cut files to the saw. See the Board Stretcher Training Manual and free online training course located on MiTek University (as of early 2017).
Page 83: Blade Software Home Screen
™ Wood Processing System BLADE BLADE Software Home Screen Overview of Home Screen The Home Screen is the main screen where the operators spend most of their time. It shows data for each part to be cut and provides access to all of the functionality required during normal production use.
Page 84: Status Indicators On Home Screen
™ Wood Processing System BLADE Status Indicators on Home Screen The status indicators are shown on page OP-74. Table 3-1 gives a brief overview of each status indicator’s purpose. If any status indicator is red, that component is not ready. To Selecting any determine why a status indicator is lit or a component is not ready, select the indicator to indicator...
Page 85: Toolbar
Figure 3-3: hot keys used although some buttons may be grayed out when not available. Toolbar on previous Table 3-2: Toolbar on Home Screen MiTek saws are not used Description in this software. START CUTTING begins feeding lumber into the saw chamber and cutting.
Page 86 ™ Wood Processing System BLADE Lumber Yard lumber: a group of boards or a non-specific board board: a specific piece of lumber required by the saw to cut out specific parts; lumber becomes a board when the software decides exactly how to use it lumber feed system: any system that feeds lumber to the Infeed Rail;...
Page 87 ™ Wood Processing System BLADE Key-In Part The KEY IN PARTS button is the only Toolbar button that requires further explanation that is not addressed elsewhere. It displays the part Key-In dialog and allows parts to be added to the Cut List or remainders list. To add The Key-In Select screen shown in Figure 3-5 contains specific part types to choose remainders...
Page 88 ™ Wood Processing System BLADE Figure 3-6: Key In Screen Most fields in the Key-In screen are populated according to the part you chose on the Key-In Select screen, but many of the fields can be modified, including adding a bevel. If entering dimensions, one of the cuts must be calculated to ensure correct cutting of the part.
Page 89: The Cut List Screen
™ Wood Processing System BLADE The Cut List Screen Cut List Column Headings Figure 3-7: Cut List Column Headings The Cut List column headings are shown in Figure 3-7. Table 3-3 gives a brief overview of each column’s purpose. More detail is given in subsequent pages. Table 3-3: Cut List Column Headings on Home Screen On-Screen Display Description...
Page 90 ™ Wood Processing System BLADE Tips & Tricks for Using the Cut List Columns with symbols are sortable by clicking on the heading name. Table 3-4: Sample Cut List, Home Screen COLOR KEY Complete Not Complete Cutting Now Not Complete The Cut List data changes for every job.
Page 91: Right-Click Menu From Cut List
™ Wood Processing System BLADE Right-Click Menu From Cut List The term “right-click” describes the action when using a mouse, but a mouse is not required to operate the BLADE saw. You may also accomplish a “right-click” result by: 1. Select the board, part, etc. and release. 2.
Page 92: Database View (Parts Data And Visual Representation)
™ Wood Processing System BLADE Database View (Parts Data and Visual Representation) Access the Database tabbed screens by double clicking any board or part on the Cut List. The Database screens are not visible on the Home Screen, but because they are a vital piece of the BLADE software, they are discussed in their own section here.
Page 93 ™ Wood Processing System BLADE Figure 3-11: Diagnostics>Database>Job Tab Figure 3-12: Diagnostics>Database>All Boards Tab 001080 rev. A Software Original Instructions OP-84...
Page 94: Saw Menus In Detail
™ Wood Processing System BLADE Saw Menus in Detail File Menu Import Jobs Allows files to be imported to Cut List. See Figure 3-13. Jobs Stats/Delete Allows parts to be deleted from Cut List. Log In Only required if site management sets it up in Tools>Options or if needing technical or administrative permissions.
Page 95: Diagnostics Menu
™ Wood Processing System BLADE Diagnostics Menu Abort Cutting Sequence Cancels current cutting sequence. Visualize Displays an image of the saw components and active board at any point in time. The image changes as the position of the components move. Must be selected before choosing START CUT.
Page 96 ™ Wood Processing System BLADE Diagnostics>Visualize The Visualizer is a valuable tool for troubleshooting and operating the saw. It can be accessed any time. If the blade or any axis is moving, movement will also be seen in Open the the Visualizer window.
Page 97 ™ Wood Processing System BLADE Diagnostics>Logs Manual Logs > Complete Log Displays a log of all logged items. This log includes Mode all logged information. Logs > Import Log Displays a log of all of the imported job files. Logs > Run Log Displays a log of changed constants, and operator messages.
Page 98: Diagnostics>Detailed Diagnostics Menu
Wood Processing System BLADE Diagnostics>Detailed Diagnostics Menu Manual Do not change numeric data on these screens unless a MiTek Mode technician instructs you to change them! The technicians set them at installation and they should not need to be changed again. Many of the buttons will be used frequently during troubleshooting, but numerical data should remain untouched.
Page 99 ™ Wood Processing System BLADE Clamps in Detailed Diagnostics Figure 3-18: Clamps Tab in Detailed Diagnostics • Clamp and unclamp the gripper, LASM, outfeed clamp, top clamp, and side clamp here. • Raise and lower the load arms. 001080 rev. A Software Original Instructions OP-90...
Page 100 ™ Wood Processing System BLADE CLS in Detailed Diagnostics Figure 3-19: CLS Tab in Detailed Diagnostics • Enable Elevation Following to test if the elevation changes as the bottom of a board raises to different heights above the CLS. The saw chamber door must be closed when doing so.
Page 101 ™ Wood Processing System BLADE Servo Screens in Detailed Diagnostics This section covers all of the Detailed Diagnostics tabbed screens for servo axes, which includes the following: Angle, Bevel, Elevation, Gripper, LASM, Stroke. Figure 3-20: Angle Tab in Detailed Diagnostics •...
Page 102 ™ Wood Processing System BLADE Saw Blade in Detailed Diagnostics Figure 3-21: Saw Blade Tab in Detailed Diagnostics • When the saw is in Manual Mode and the saw motor is running, it can be stopped using the STOP button shown in Figure 3-21. Manual Mode 001080 rev.
Page 103 ™ Wood Processing System BLADE Printer in Detailed Diagnostics Figure 3-22: Printer Tab in Detailed Diagnostics Manual Mode • The Dot Size and Time of Flight are set in Tools>Options>Printers. • PRINTER CONTROLLER and PRINTER POWER ON/OFF buttons only apply while the Diagnostics window is open. They default to ON when the window is closed.
Page 104 ™ Wood Processing System BLADE Machine in Detailed Diagnostics Figure 3-23: Machine Tab in Detailed Diagnostics • All Status Lights settings must be in the ON position during normal operation so the beacon operates correctly. This section is for testing purposes only. •...
Page 105 ™ Wood Processing System BLADE Help in Detailed Diagnostics The Help tab gives technical indicators and data that may be of assistance during troubleshooting. Auto Deck in Detailed Diagnostics Figure 3-25: Auto Deck Tab in Detailed Diagnostics • Manually manipulate the Auto Deck staging conveyor from this screen. 001080 rev.
Page 106: Material Handling Menu
™ Wood Processing System BLADE Material Handling Menu View Remainders See page OP-97 Reset All Boards Resets all boards in the Cut List. Reject All Boards Rejects all boards in the Cut List. Lumber Report Displays an inventory pick list for boards used. Material Handling >...
Page 107 ™ Wood Processing System BLADE Material Handling > Reset All Boards and Reject All Boards Resets or Rejects all boards in the active job so the job can be started over or skipped. An operator may reset or reject specific boards (using right-click menu) after resetting or rejecting all boards.
Page 108: Tools Menu
™ Wood Processing System BLADE Tools Menu Pre-Calibration Boards Use specific boards and cuts to aid in calibration. Calibrate Allows the servos, printer, and CLS to be auto-calibrated. Manual Mode Options See Tools > Options subheading on page OP-100. Backup Configuration Backs up the current configuration of the saw to a date-time stamped file.
Page 109 • Stock length tolerance changed until • Clearance to accept stock conferring with a • LASM width and height MiTek technical representative. • Blade diameter • Blade effective cut length • Max. board length (can not be changed) Production Set allowable idle time and shift start times.
Page 110 ™ Wood Processing System BLADE Printers Tab in Options • The Dot Size must stay between 15-27, but the recommended setting is 27. • Time of Flight is the time it takes for an ink dot to get from the print head to the board.
Page 111: Board Stretcher Software
About Displays the BLADE software version number. Board Stretcher Software For instructions on using our optimization software, refer to the Board Stretcher Software Training Manual located on MiTek University (as of early 2017). 001080 rev. A Software Original Instructions OP-102...
Page 112: Reports Software
Request this software from your MiTek representative if it was not loaded on the saw at installation. All production data is saved in a file named History.MDB and is located on the saw’s PC at C:\Program Files (x86)\MiTek\Blade\Config.
Page 113 ™ Wood Processing System BLADE Figure 3-30: Reporting Software Home Screen 001080 rev. A Software Original Instructions OP-104...
Page 114: Operation
Operation Chapter 4 This chapter describes the operating mechanisms on Purpose of Purpose of this equipment and the procedure to operate it in most Chapter Chapter circumstances. Safety Operating Notes WARNING These ELECTROCUTION, HIGH PRESSURE, CRUSH, CUT, instructions AND CHEMICAL HAZARDS! were written Read this section AND the safety section in the for use with a...
Page 115 ™ Wood Processing System BLADE WARNING Do not operate unless all guards and safety devices are in place. Only qualified maintenance personnel shall repair, remove, or replace guards and safety devices. CAUTION The operation of this equipment requires the use of PPE.
Page 116: E-Stops, Interlocks, And Indicators
Emergency stops (E-stops) immediately cease all movement on the saw system. This includes the Auto Deck, Infeed Rail, saw, and Powered Skewed Conveyor. It does NOT include other material handling systems, even those supplied by MiTek. Note that power still exists for the following components and features after an E-stop is activated: touch screen computer, PLC (but not its outputs), sensors, indicator lights, and limited use of the beacon.
Page 117 ™ Wood Processing System BLADE Figure 4-1: E-Stops Standard on Every BLADE Wood Processing System Auto Deck Control Station (Could be replaced by optional feed system.) Infeed Rail Pull-Cord Optional equipment may have an E-stop that is or is not integrated with the system. Each site must post signage to inform operators if this condition exists.
Page 118 ™ Wood Processing System BLADE Figure 4-2: Typical E-Stop Locations on Optional Powered Skewed Conveyor Location of the E-stops on the Powered Skewed Conveyor may vary depending on system configuration. 001080 rev. A Operation Original Instructions OP-109...
Page 119: Activating An E-Stop
™ Wood Processing System BLADE Activating an E-Stop Because there are many components integrated together in the BLADE wood processing system, all E-stops cut off power to all standard components. These include the Auto Deck staging conveyor, Infeed Rail, and all moving parts of the saw. After-market options may not be integrated with the rest of the system.
Page 120: Restarting After An E-Stop Is Activated
™ Wood Processing System BLADE Restarting After an E-Stop is Activated 1. Reset all activated E-stops. Figure 4-5: Reset Button on Operator Interface Panel • Refer to the section starting on page 107 to determine how to reset each E-stop and their locations.
Page 121: Interlocked Door Switches
™ Wood Processing System BLADE Interlocked Door Switches CAUTION None of the servo NEVER TOUCH A MOVING SAW BLADE! axes can move when either door The saw blade may still have slight coasting motion is open. when the interlocked doors are allowed to open. The saw chamber and stroke/elevation chamber both have door switches that are interlocked with the electrical system to stop the appropriate movement before the door is opened.
Page 122 ™ Wood Processing System BLADE Figure 4-6: Interlocked Door Switch Locations Chamb Door Request to Unlock Butto Interlocked Door Switch Stroke/Elevation Chamber Door Mechanical Latch Request to Unlock Button The keyholes in the stroke/elevation door lock and the saw chamber door lock are intended for maintenance personnel to override the door interlock for emergency or troubleshooting purposes only.
Page 123: Safety Protection When Saw Chamber Door Is Open
™ Wood Processing System BLADE Safety Protection When Saw Chamber Door is Open The BLADE saw assembly has Category 4 level protection for exposing the saw blade. The saw chamber door can not be opened until the saw blade is standing still. Two redundant (control and hardwire) systems must both be active before the blade can be exposed and during the time when the blade is exposed.
Page 124: Using And Locking Out The Disconnect Switch
™ Wood Processing System BLADE Using and Locking Out the Disconnect Switch See page OP-116 and page OP-117 for the location of the disconnect switch that controls the power supplied from that switch to the rest of the machine. Turning the disconnect handle to the On position supplies electrical power to the entire machine.
Page 125 ™ Wood Processing System BLADE Figure 4-8: Locking Out the Disconnect Switches Actuate E-Stop Turn Handle to OFF Attach Lock and Tag WARNING When locking out the saw, always lockout all peripheral components that are not shut down by the saw’s disconnect switch, including the pneumatic system.
Page 126 ™ Wood Processing System BLADE Figure 4-9: Lockout Mechanisms for Various Peripheral Components Auto Deck Enclosure Powered Skewed May be replaced with Conveyor Enclosure optional infeed equipment. (optional equipment) Power can also be disconnected using saw’s main disconnect switch. Main Pneumatic Filter/Regulator •...
Page 127: Indicator Lights On Saw's Operator Interface Panel
™ Wood Processing System BLADE Indicator Lights on Saw’s Operator Interface Panel In addition to the software in use, the indicator lights listed in Table 4-1 provide the operator with information about the status of the machine. The indicators are shown in Figure 4-10.
Page 128: Indication Of Movement (Beacon & Horn)
™ Wood Processing System BLADE Indication of Movement (Beacon & Horn) The beacon is located on top of the saw’s Figure 4-11: Varying Colors main enclosure. It indicates the following: of the Beacon • Red—A fault exists. The saw’s operator interface will communicate what the fault is and what the next step should be.
Page 129: Operator Interface Overview
™ Wood Processing System BLADE Operator Interface Overview Graphics Showing Saw Operator Interface Figure 4-13: Saw’s Operator Interface (Touch Screen Enclosure) Do not pull on cooler tubing to move enclosure! - May be hot - May break tubing Use black bar to move enclosure.
Page 130 ™ Wood Processing System BLADE Figure 4-15: Moving the Touch Screen Up and Down Pull lever for vertical adjustments. 001080 rev. A Operation Original Instructions OP-121...
Page 131: Saw Operator Interface
™ Wood Processing System BLADE Saw Operator Interface Figure 4-16: Mechanical Controls on Operator Interface Panel The saw’s operator interface is located on the touch screen enclosure. It consists of a touch screen computer used in conjunction with USB Refer to the ports on the external surface of the touch screen Software chapter enclosure and a panel of indicator lights and...
Page 132: Adding A Keyboard Or Mouse
™ Wood Processing System BLADE Adding a Keyboard or Mouse Figure 4-17: USB Ports A keyboard or mouse can easily be added to the touch screen computer system by connecting it to one of the USB ports shown in Figure 4-17. A customer-supplied table will be needed if using a keyboard or mouse.
Page 133: Operator Interface For Auto Deck
™ Wood Processing System BLADE Operator Interface for Auto Deck Figure 4-18: Control Station for Manual Mode on Auto Deck Emergency Stop LOWER RAISE The Auto Deck operation is integrated within the BLADE software in Auto Mode, but manual operation occurs at the control station pedestal shown in Figure 4-18. Table 4-3: Functions of Control Mechanisms on Auto Deck Control Mechanism How It Works...
Page 134: Operator Interface For Powered Skewed Conveyor
™ Wood Processing System BLADE Operator Interface for Powered Skewed Conveyor See page OP-158 for details on operating the Powered Skewed Conveyor. Figure 4-19: Control Station on Powered Skewed Conveyor Printer Overview The printer automatically prints the information fed to it from the saw. •...
Page 135: Using Windows 10
™ Wood Processing System BLADE ® Using Windows 10 ® At the time of the writing of this manual, Windows 10 is the operating system. If unfamil- iar with Windows 10, here are some tips to help get started. Figure 4-20: Start Menu Tracks most-used apps...
Page 136: Shutting Down The Computer
™ Wood Processing System BLADE Shutting Down the Computer To shut down the computer using the Windows 10 operating system: 1. Click on the Windows icon in the bottom-left corner of the touch screen. 2. Select Power, as shown in Figure 4-21, and the power-down options appear. 3.
Page 137: Using Windows 8
™ Wood Processing System BLADE Using Windows 8 Figure 4-22: START Icon ® Windows 8 notes are included here for computers manufactured prior to Windows 10. Finding the Windows 8 Start Menu The Start menu has been replaced with a Start screen and a Settings screen.
Page 138: Using The Blade Software: Tips & Terms
™ Wood Processing System BLADE Using the BLADE Software: Tips & Terms Understanding the Length Measurement Format In all applications used with the BLADE wood processing system, the following measuring rules apply. • Imperial measurements (English) are given using 3 pair of numbers. 12-06-08 means 12 feet, 6 inches, and 8/16 inches (12’...
Page 139: Using The On-Screen Keyboard (Osk)
™ Wood Processing System BLADE Using the On-Screen Keyboard (OSK) The on-screen keyboard (OSK) in Figure 4-23 appears when needed, including when importing a job or logging in. Figure 4-23: The On-Screen Keyboard Shown in Keyboard Mode Tips Tips for using the on-screen keyboard (some features are not available in Input Method Editor mode): •...
Page 140 ™ Wood Processing System BLADE Bringing Up the OSK Figure 4-24: OSK Icon in Task Bar Task Bar Click to View Tray If you want to use the OSK at a time when it doesn’t Figure 4-25: Bringing Up the OSK Icon automatically appear, just click the icon labeled Touch Keyboard in Figure 4-24.
Page 141: User Interface Tips
™ Wood Processing System BLADE User Interface Tips 1. Software instructions throughout this manual use terminology consistent with mouse and keyboard use. When operating the saw without a mouse and/or keyboard, those same tasks are accomplished using only the touch screen by following the instructions in Table 4-5: Table 4-5: How to Operate the Software Without a Mouse or Keyboard Using a Mouse...
Page 142: Quick Troubleshooting For Operator Interface
™ Wood Processing System BLADE Quick Troubleshooting for Operator Interface Additional information can be found in the Troubleshooting appendix and online, but the most common operator interface problems can be solved by following the instructions here. Specifically, if a button or field is grayed out or not available, try these steps first. 1.
Page 143: Logging In Or Out
If site management has chosen this option, a login screen may appear upon powering up the BLADE computer, If this password is ever lost and needs to be retrieved, MiTek can retrieve it during normal business hours by analyzing the configuration database located in this directory path: c:\program files (x86)\mitek\blade\config\config.mdb file.
Page 144: Operating Procedure: Overview
™ Wood Processing System BLADE Operating Procedure: Overview WARNING CRUSH AND CUT HAZARD. Before turning on the equipment, make sure that all personnel and equipment are clear. Summary of Normal Operating Procedure At the start of a shift, the operating procedure listed in Table 4-6 should be followed. Each step is explained in detail, starting on the page listed next to each step.
Page 145: Operating Procedure: Detailed
Do not leave the saw computer off or disconnected from the network for more than 21 days. If the computer can not verify the license within 21 days, MiTek will need to re-activate it. 001080 rev. A Operation Original Instructions...
Page 146 ™ Wood Processing System BLADE Figure 4-26: Power Button on the Saw Operator Interface: Access From Inside the Back of the Touch Screen Enclosure Power Button From Side View 001080 rev. A Operation Original Instructions OP-137...
Page 147: Setting Up The Auto Deck Staging Conveyor
™ Wood Processing System BLADE Setting Up the Auto Deck Staging Conveyor This procedure assumes an Auto Deck staging conveyor is being used to feed lumber to the Infeed Rail. If an automated feed system is being used, refer to that system’s equipment manual instead.
Page 148 ™ Wood Processing System BLADE Figure 4-27: How to Place Boards on the Auto Deck Lumber view shown from front side of Auto Deck. Crown curves toward front side Wane wane toward saw Must be aligned Warp curves up up against all load arms before loading onto Infeed Rail.
Page 149: Importing Job Files
™ Wood Processing System BLADE Importing Job Files After jobs are processed through Board Stretcher, the optimization software, they are stored in the input location (see page OP-85) until the saw operator is ready for them. 1. Import the job using one of these methods: a) To import a job and clear the previous Cut Lists, click the Clear Cutlist &...
Page 150: Cutting The Parts
™ Wood Processing System BLADE Cutting the Parts Cutting Procedure Figure 4-28: Start Button 1. Before cutting, ensure that the correct lumber is loaded onto the lumber feed system in the correct order. 2. Press the START button on the saw’s operator interface panel to start the motor.
Page 151: Specialized Operating Procedures
Stretcher class on The CLS is a feature that automatically senses the actual bottom surface of a board inside MiTek University. the cutting chamber and compares it to where the bottom surface of a perfectly straight board would be. The software then adjusts the height of the cutting head to compensate for any crookedness.
Page 152: Choosing Manual Mode Or Auto Mode
™ Wood Processing System BLADE Choosing Manual Mode Figure 4-30: Mode Selector Switch Shown in Manual Mode or Auto Mode Some software choices will be “grayed out” or unavailable if the saw is not in a certain mode. Auto Mode is typically required during normal cutting operation and integrates most infeed and outfeed devices to make...
Page 153: Raising Or Lowering The Load Arms
™ Wood Processing System BLADE Raising or Lowering Figure 4-31: Status Indicators the Load Arms on Home Screen The load arms are the components on the Infeed Rail that raise the lumber up from the Auto Deck (or similar staging area) and set it in the Infeed Rail.
Page 154: Operating The Printer
™ Wood Processing System BLADE Operating the Printer The Printer(s) print identification on each board as it enters the saw chamber. Each saw has at least 1 printer. See page OP-168 for printer supplies. • To turn the Printer off, or back on, go to Tools>Options>Printer and check or See page OP-174 uncheck Available for use in the BLADE software.
Page 155: Other Printing Options (Board Stretcher)
™ Wood Processing System BLADE Other Printing Options (Board Stretcher) The printing features controlled by the BLADE software are minimal. Most printing control is located in the Board Stretcher software. The following topics are discussed further in the Board Stretcher software training manual. Refer to the General chapter to learn how to access the Board Stretcher manual.
Page 156: Deleting Completed Jobs
™ Wood Processing System BLADE Figure 4-33: Material Handling>View Remainders Screen Deleting Completed Jobs Delete completed jobs and view statistics on previous jobs using the Job Stats/Delete icon on the File ribbon. Rejecting or Resetting Jobs and Boards Individual parts can not be rejected. •...
Page 157 ™ Wood Processing System BLADE • Break: Indicates operator break Figure 4-34: • Error: If an error is received on-screen that requires Non-Productive attention, activate this button while finding the Time Section on Home Screen solution. The error automatically populates the window.
Page 158: Determining Board Recovery Solutions
™ Wood Processing System BLADE Determining Board Recovery Solutions Understanding Board Figure 4-35: Board Recovery Options Recovery The screen shown in Figure 4-35 will appear when a board has a status of In Process and the START CUTTING button is selected. It is the result of the saw having been stopped in the middle of a job.
Page 159 ™ Wood Processing System BLADE Infeed Place the new board on the Auto Deck, just behind the load arms, so it is the next board to be placed on the Infeed Rail after Queue #1 board (Board 3 in Figure 4-36). Queue 1 Place the new board on the Auto Deck, above the load arms, so it is the next board to be placed on the Infeed Rail.
Page 160: Resetting A Vfd Fault
™ Wood Processing System BLADE Resetting a VFD Fault If the VFD Fault indicator light is on (located on the operator interface panel; see page OP-118), start investigating the cause using this procedure: 1. See if any E-stops are active (Doors/E-Stops indicator on the Home Screen). 2.
Page 161: Resetting A Stalled Saw
™ Wood Processing System BLADE Resetting a Stalled Saw See Abort Cutting Sequence on page OP-86. Managing the Configuration Backup, restore, or view the configuration using the icons in the Tools ribbon. Changing Default Computer Settings (Tools>Options) Language, Units, and Straight Cut Definition Change the following specifications by using Tools>Options, and clicking the Display tab: •...
Page 162 The settings shown in Figure 4-38 can be adjusted using Tools>Options and clicking the Saw tab. NEVER make adjustments to these settings without guidance from MiTek. For an explanation of settings controlled on other tabs shown in Figure 4-38, refer to page OP-100.
Page 163: Manual Operations
™ Wood Processing System BLADE Manual Operations Manually Operating the Saw The MANUAL-AUTO selector switch must be in MANUAL to operate in Manual Mode. It is the black switch shown in Figure 4-30 on page OP-122. The other manual buttons are also described there.
Page 164: Manually Operating The Auto Deck
™ Wood Processing System BLADE Manually Operating the Auto Deck The Auto Deck chains can be manually advanced by using the Auto Deck operator pedestal or by using the saw software. Certain variables, as described in the next overview given here, should be understood before doing either. For step by step instructions on using the Auto Deck operator pedestal, refer to page OP-156.
Page 165 ™ Wood Processing System BLADE Manually Traveling the Conveyor Chains 1. Place the saw in Manual Mode using the selector switch on the saw’s operator interface. 2. If moving the chains forward, ensure the load arms on the Infeed Rail are in the Up position.
Page 166: Raising The Lumber Stops
™ Wood Processing System BLADE Raising the Lumber Stops The lumber stops serve two purposes: • To separate two different jobs that may be on the Auto Deck staging conveyor at the same time. • To create space within a job to reduce the amount of pressure or clutter near the load arms, especially when using a mixture of lumber lengths.
Page 167: Operating The Powered Skewed Conveyor
™ Wood Processing System BLADE Operating the Powered Skewed Conveyor (optional equipment) The Powered Skewed Conveyor is an option that replaces the outfeed table when installed. It is a powered conveyor that drives the lumber away from the saw’s outfeed chamber to be offloaded or directed onto other conveyors.
Page 168: Calibration
™ Wood Processing System BLADE Calibration Homing the System Figure 4-42: First 4 Buttons on Toolbar Manual The BLADE software automatically Mode homes all axes when the operator clicks the HOME SYSTEM button on the software toolbar. For the Gripper, LASM, and Stroke: As of BLADE software v 4.0, the location of each axis is monitored anytime the saw is operating in Auto...
Page 169: Calibrating The Angle, Bevel, Elevation, And Cls
™ Wood Processing System BLADE Calibrating the Angle, Bevel, Elevation, and CLS This section applies only to the angle, bevel, elevation, and CLS axes. The other axes are kept in calibration with the automatic homing feature discussed on page OP-159. Additional axes may be added to the automatic homing feature in future versions of the BLADE software.
Page 170 ™ Wood Processing System BLADE Safety During Calibration The BLADE saw has been given Category 4 protection against exposure to the saw blade. The saw chamber door cannot be opened until the saw blade is standing still. Two redundant (control and hardwire) systems must both be active before the blade can be exposed and during the time when the blade is exposed.
Page 171: Calibration Procedure
™ Wood Processing System BLADE Calibration Procedure 1. Ensure the status banner on the HMI shows READY. You may need to press the Auto Mode HOME SYSTEM button on the Toolbar if the system is not in the Ready state. 2.
Page 172 ™ Wood Processing System BLADE Graphics Supporting Calibration Figure 4-43: Angle Calibration Screen If the calibration process does not complete, select HOME SYSTEM to continue operating the saw. Figure 4-44: Angle Cut Figure 4-45: Bevel Calibration Screen 001080 rev. A Operation Original Instructions OP-163...
Page 173 ™ Wood Processing System BLADE Figure 4-46: Elevation Calibration Screen Figure 4-47: Elevation Cut 001080 rev. A Operation Original Instructions OP-164...
Page 174: Home System
™ Wood Processing System BLADE Home System Figure 4-48: Toolbar The HOME SYSTEM button on the Toolbar moves all servo axes to the Home position, determined by the location of the home sensor/limit switch. If the stroke axis is not in its Home position when certain commands are made, the error shown in Figure 4-49 appears.
Page 175: Solution To Z-Pulse Error
™ Wood Processing System BLADE Solution to Z-Pulse Error If during calibration, either of the messages shown in Figure 4-50 or Figure 4-51 are shown for the angle, bevel, or elevation axes, follow the steps listed in the error window. Manual Mode Figure 4-50: Error SRV006...
Page 176: Second Monitor And Production Metrics (Optional)
™ Wood Processing System BLADE Second Monitor and Production Metrics (optional) For monitor specifications and more, refer to the General chapter. Activating a Second Monitor (Display) For systems with the option to add a second monitor (display), the feature must be activated in the BLADE software as shown in Figure 4-52.
Page 177: Printer
Supplies How to Order Printer Supplies To order supplies for the MiTek Printer, contact Matthews directly. MiTek does not sell the ink or cleaning solution. Once the account is set up, future orders can placed by providing a PO any of the three Must send a ways listed here.
Page 178: Placing Your First Supplies Order Through Matthews
Consumable supplies (ink and cleaner) must be purchased from either Matthews or a local distributor prior to the saw’s installation, and it MUST be present at the installation of the saw. MiTek does not sell the ink and cleaner solutions. The most efficient way to place your first order is as follows.* 1.
Page 179: Overview Of Printer Components
™ Wood Processing System BLADE Overview of Printer Components The printer used with this equipment is designed to allow inkjet printing on the edge or face of lumber. The print heads are located at the infeed side of the saw, just before the lumber enters the saw chamber.
Page 180: Printer System Graphics
™ Wood Processing System BLADE Printer System Graphics Figure A-1: Printer System Print Heads Ink Bottles Cleaner May only have 1 ink bottle, depending on ink head configuration. 001080 rev. A Printer Original Instructions OP-171...
Page 181 ™ Wood Processing System BLADE Figure A-2: Printer Parts and Configuration Ink/Cleaner Line Front Face 16-valve Edge 7-valve Flush Line Ink/Cleaner Line Rear Flush Line 7-valve Cleaner Line Ink Line Flush Line 1 ink bottle is dedicated to the 16-valve print head. The 2nd ink bottle is used for all other print heads.
Page 182: Keeping You And Your Printer Safe
™ Wood Processing System BLADE Keeping You and Your Printer Safe • Always wear safety glasses and rubber gloves when handling ink. • Never clean nozzles with pressurized air. • Use only the correct Matthews inks and cleaners. Failure to do so will damage the unit and void the warranty.
Page 183: Maintaining The Printer (Hang Near Printer)
™ Wood Processing System BLADE Maintaining the Printer (HANG NEAR PRINTER) Cleaning the Printer Daily Follow this procedure carefully to avoid pushing debris into the print head. When a print head is damaged by dust and debris, it may require replacing the entire print head which is a costly solution.
Page 184: Printer Relief Valve
™ Wood Processing System BLADE Printer Relief Valve See page MT-141 in the Maintenance Manual. Printer Fuse See page MT-169 in the Maintenance Manual. 001080 rev. A Printer Original Instructions OP-175...
Page 185: Flushing The Printer
™ Wood Processing System BLADE Flushing the Printer The printer should be flushed to clean ink out of the lines every weekend, or at least once a month. Flushing is filling the lines with the desired fluid. Identifying Your Printer Purging the previous fluid out is a step within...
Page 186: The Flushing Procedure
™ Wood Processing System BLADE The Flushing Procedure Go to the Diagnostics>Detailed Diagnostics>Printer tab in the BLADE software, then follow the instructions in Figure A-4 to flush any print head. Figure A-3: Printer Screen in Detailed Diagnostics The 16- and 32-valve print head has a valve controlled by the screen in Figure A-3 to switch between ink and cleaner.
Page 187 ™ Wood Processing System BLADE Figure A-4: Procedure for Flushing (Refer to Figure A-3 for screen.) FLUSHING CLEANER OUT FLUSHING INK OUT To bring ink in... To bring cleaner in... From Diagnostics>Detailed Diagnostics>Printer screen: a) Select print head from drop-down menu. 32- or 16-valve b) Select the correct valve: print head:...
Page 188: Manually Purging Ink Or Cleaner From Lines
™ Wood Processing System BLADE Manually Purging Ink or Cleaner From Lines Flushing the existing fluid from the printer lines will eventually purge all fluid from the lines, but it may be a slow process. A more efficient method is manually purging the unwanted fluid from the lines, then flushing the desired fluid into the lines.
Page 189: Preparing For Shut Down Of Over 48 Hours
™ Wood Processing System BLADE Preparing for Shut Down of Over 48 Hours When the printer is not in use for more than 48 hours, it is HIGHLY recommended to flush cleaner through the print head(s). WARNING CAUTION FLUID WILL EXIT NOZZLES DURING FLUSH! When a Flush cycle is initiated be sure to have something in front of the print head nozzle plate(s) to capture the discharged fluid!
Page 190: Replacing An Ink Or Cleaner Fluid Bottle
Replacing an Ink or Cleaner Fluid Bottle NOTICE ONLY USE INK SPECIFIED FOR THIS SAW. Other ink, including ink used on other MiTek equipment, will destroy the print head and result in costly repairs. See page OP-168 for printer supplies.
Page 191: Printer Description And Operation Details
Printer Options Overview When used in conjunction with a MatchPoint Blade wood processing system, the BLADE Printer allows a component manufacturer to print member level information that assists in the truss or wall panel assembly process. The different printing options are outlined here and described in detail on our web pages.
Page 192: Print Fields
™ Wood Processing System BLADE Print Fields The standard print fields can be printed on each part as it enters the saw chamber. The fields with an asterisk mark are printed by default, but any other field can be chosen to replace or add to the default fields by selecting the Custom field in Board Stretcher’s Tools>Options window.
Page 193: Print Side
™ Wood Processing System BLADE Print Side Remember that the side of the board receiving an image depends on the part and the printer option installed. The graphic here defines front face, back face, edge (always top edge), and face-up to assist in understanding Table 2 which summarizes what and where each option can apply ink.
Page 194: Image Size And Location
Face That Receives Printing Face-Up Side: The Small text Default is to print standard print largest available print arranged in fields on face-up side only. A MiTek zone. two rows. representative can change the configuration to print the standard Opposing Side (face- print fields on the opposing (face- graphic.
Page 195 ™ Wood Processing System BLADE Figure A-11: Location of Print Options Options Options A, B, C, D B & D E & F Front Face Rear Face Both Faces 16-Valves 7-Valves 32-Valves 2x12 5-3/8” down to 3-1/4” to 7/16” 2-1/4” 2-3/4”...
Page 196: Printing Lateral Bracing On Roof Trusses
Bracing sizes should be determined by the building designer and industry best practices. A typical MiTek drawing includes a note that reads, “MiTek recommends that Stabilizers and required cross bracing be installed during truss erection, in accordance with Stabilizer Installation guide.”...
Page 197: Sample Printer Agreement
Matthews™ (the manufacturer of the Inker/Printer) and the user (customer). In exchange for purchasing the Inker/Printer from MiTek, the user (customer) of the Inker/ Printer can expect the following from Matthews, the manufacturer of the Inker: 1. Matthews will perform all warranty services of the Inker/Printer.
Page 198 Printer. It may also result in extra charges from MiTek and Matthews, depending on the severity and nature of the discrepancy. This agreement must be signed and returned to MiTek prior to shipping. Failure to sign this agreement will delay the shipment and installation of the Inker/Printer. It may take up to 3 WEEKS for supplies to come in, and they must be received prior to the saw’s...
Page 199: Training
Before operating or performing maintenance on any MiTek saw or assembly equipment, each person must watch the safety videos created for that equipment. They can be viewed on the MiTek web site under Machinery.
Page 200: Operator Requirements
Follow these tips and we are confident you will be pleased. Optimizing Board Usage Optimization training is found online at MiTek University (as of late 2017). 001080 rev. A Training...
Page 201: Acceptable Material And Finished Parts
™ Wood Processing System BLADE Acceptable Material and Finished Parts What You Should Send To the Saw The smaller the job size, i.e., one or two trusses, the more likely you will want to do all of the components on the saw. Doing so eliminates the setup time and material handling that would normally be required for even the fastest automated multi-blade component saw.
Page 202: Stock Length, Size, And Grade
™ Wood Processing System BLADE Stock Length, Size, and Grade We strongly recommend minimizing the grades, species, and lengths of material stocked. Traditionally, truss plants have tended to stock a wide variety of lumber to accommodate any truss. With current technology, the software is much more flexible than your floor space, so it is more cost-effective to stock fewer types and lengths of lumber.
Page 203: Things To Understand
One final note relating to downloaded job file size: Experience has shown that very large files, i.e. in excess of a thousand parts or more, can slow the rate of production of the saw. If you find it necessary to use very large files, contact MiTek to discuss your needs. Understanding the CLS...
Page 204: Using Remainders
™ Wood Processing System BLADE Using Remainders At the saw, the saw program can maintain a list of default components, or remainders, selected by the operator, which may be processed from any waste remaining after the cutting list has been run through the normal optimizing routine. A remainder is the usable part of a board that unless used, would otherwise be scrap.
Page 205: Glossary
Glossary actuate to activate, put into action affected employee an employee whose job requires him/her to operate or use a machine or equipment on which servicing or maintenance is being performed under lockout or tagout, or whose job requires him/her to work in an area in which such servicing or maintenance is being performed amperage the strength of an electric current, expressed in amperes...
Page 206 Glossary bumper a small, black rubber shock resistor used throughout the interior of the saw bus bar an electrical device that allows multiple gantry heads to be used simultaneously Crooked Lumber Sensor; senses when a piece of lumber is crooked and adjust the cut to compensate connector plate a metal plate with “teeth”...
Page 207 Glossary felt strip an anti-friction border on the metal plate that the stroke joins with inside the stroke-elevation chamber foot switch an operating device on the Auto Deck staging conveyor gas spring the mechanism that hold the saw chamber door open gripper the component on the Infeed Rail that holds the end of the board and pushes it into the saw chamber...
Page 208: Limit Switch
Glossary LASM lockout sensor sensor that prevents collisions between the LASM and the saw blade layout a scaled diagram of the location of components and the space that they occupy leveling screws used to refer to any structural leg that can be adjusted up or down by a screwing motion limit switch an electro-mechanical device that consists of an actuator...
Page 209 (included in saw purchase) Miser a linear saw created by The Koskovich Company and sold by MiTek operator control the physical components and methods in which the interface or operator operator controls the machine; for this equipment, it is a...
Page 210: Proximity Switch
Glossary port a connection point for a peripheral device potentiometer a control knob that is a dial; allows a range of values to be set by turning the dial, also called pot switch Powered Skewed an optional outfeed conveyor that integrates with the Conveyor system to transport and sort the lumber proximity switch...
Page 211 Glossary tagout device a prominent warning device, such as a tag and a means of attachment, which can be securely fastened to an energy isolating device in accordance with an established procedure, to indicate that the energy isolating device and the equipment being controlled may not be operated until the tagout device is removed;...
Page 212 Index Numerics overview 194 components 3-phase indicator 115 main 62 options 63 computer settings 152 crooked lumber sensor see CLS Customer Service 54 AGS 63, 67 cut list 74, 80 print fields 183 cutting parts 141 angle,home & radius 61 arm for touch screen 120 Auto Deck 58 description 65...
Page 213 Index job import 100 language, changing on saw 152 LASM home and 0 60 graphics 56 measurements 153 gripper length tolerance 153 adjusting setting 153 light beacon 119 home 60 load arms raising and lowering 144 lockout/tagout 115 graphic 53 guidelines 5 hazardous substances 28 main disconnect graphic 116...
Page 214 Index living without a mouse 132 picture 58 printer 101, 146 cleaning 174 components 170 defaults 100 notice of change iii description 67 flushing 176 graphics 171 operation 145 ordering supplies 168 operation print fields 183 Auto Deck 138, 156 replacing ink or cleaner 181 begin cut 141 safety 173...
Page 215 Index interlocked door switches 112, 113 stroke, home & path 59 lockout/tagout 5, 53 stroke/elevation chamber door 57 operation 105 stroke/elevation chamber door switch 112, printer use 173 restricted zones 17 rules 2 safety rules 1, 30 saw chamber door 114 signal words 1 thermostat 91 test 11...