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Mitek MatchPoint PLANX Installation Manual

Servo-driven jigging system
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Installation Manual
MatchPoint PLANX
™
Servo-Driven Jigging System
®
Copyright © 2010, 2012 MiTek
. All rights reserved.
Patented. See Legal Notice for list of patents.
001098
Rev. B
Manual applies to U.S. and International equipment.

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Summary of Contents for Mitek MatchPoint PLANX

  • Page 1 Installation Manual MatchPoint PLANX ™ Servo-Driven Jigging System ® Copyright © 2010, 2012 MiTek . All rights reserved. Patented. See Legal Notice for list of patents. 001098 Rev. B Manual applies to U.S. and International equipment.
  • Page 2 Installation Manual MatchPoint PLANX ™ Servo-Driven Jigging System U.S. and other patents pending. Manual applies to U.S. and International equipment. MiTek Manual Set This Manual 001098-IN Machinery Division Orig Creation Date 1 April 2008 301 Fountain Lakes Industrial Drive Created By R.

  • Page 3: Legal Notice

    Document Evaluation Form in the appendices. Mail or fax the form to: MiTek, Machinery Division 301 Fountain Lakes Industrial Drive St. Charles, MO 63301 Attn: Engineering Manager Fax: 636-328-9218 Your support in helping MiTek provide unsurpassed machinery and support is appreciated. 001098 Rev. B Legal Notice IN-ii...

  • Page 4: Table Of Contents

    Chapter 2 MiTek’s Responsibilities ..... . 39 Prior to Installation ......39 001098 Rev.

  • Page 5: Contents

    Contents During Installation ......39 Customer’s Responsibilities ....40 Space Requirements .

  • Page 6: Notice Of Change

    Notice of Change Use this page to record Service Bulletins and Notices that you receive to keep your manual updated. ™ MatchPoint PLANX Servo-Driven Jigging System Service Bulletin Dated Title or Notice # 001098 Rev. B Notice of Change IN-vi...

  • Page 7: Safety (English)

    Safety (English) Safety Indicators: Signal Words The following signal words and colors are used throughout this document to indicate safety hazards. Pay careful attention when you see them. The level of severity differs for Refiérase a la each signal word and color. página 22 para español.

  • Page 8: General Equipment Safety Rules

    MatchPoint PLANX™ Jigging System General Equipment Safety Rules Because it is impossible to anticipate every circumstance that might involve a hazard, the safety information provided in this equipment manual and on the machine is not all- inclusive. If this machine is operated or serviced using a procedure not specifically recommended by the manufacturer, the procedure shall be approved by a professional engineer to ensure it will not render the equipment unsafe.
  • Page 9 MatchPoint PLANX™ Jigging System Installing the Equipment • Follow installation instructions completely. • This equipment is not for use in a residential area. Lockout/Tagout • Before performing maintenance on the pneumatic or hydraulic systems, bleed the lines to eliminate pressure.

  • Page 10: Startup Chapter

    MatchPoint PLANX™ Jigging System • Check that all safety devices are in working order before each shift starts. All protective guards and safety devices must be in place before and during use of the machine. Never disconnect or bypass any safety device or electrical interlock.

  • Page 11: Lockout/Tagout

    MatchPoint PLANX™ Jigging System Lockout/Tagout Lockout/Tagout Guidelines All lockout/tagout guidelines must be met according to OSHA 29 CFR 1910.147. A specific procedure should be included in your company’s energy control program. This manual is not intended to replace your company’s de- energizing or lockout/tagout procedure required by OSHA, but merely to provide general guidance.

  • Page 12: Electrical Lockout/Tagout Procedures

    MatchPoint PLANX™ Jigging System Electrical Lockout/Tagout Procedures When Working on a Machine Outside the Machine’s Main Electrical Enclosure If working on the electrical transmission line to the machine, follow the procedure on page 8. Before performing maintenance on any machine with electrical power, lockout/tagout the machine properly.
  • Page 13 MatchPoint PLANX™ Jigging System Figure SAFETY-1: Sample of a Lockout/Tagout Mechanism on an Electrical Enclosure Sample of a Lock and Tag Attached to a Machine’s Electrical Enclosure 001098 Rev. B Safety (English) IN-7...
  • Page 14 MatchPoint PLANX™ Jigging System When Working on a Machine Inside the Machine’s Main Electrical Enclosure or in the Electrical Transmission Line to the Machine Before opening the main electrical enclosure, or attempting to repair or replace an electrical transmission line to the machine, lockout/tagout the machine properly. Follow your company’s approved lockout/tagout procedures which should include, but are not...

  • Page 15: Pneumatic System Lockout/Tagout Procedure

    MatchPoint PLANX™ Jigging System Pneumatic System Lockout/Tagout Procedure When Lockout/Tagout is Not Required If working on components other than the pneumatic system, but that requires you to be near the vicinity of movable pneumatic components, you must, at a minimum, physically restrain the pneumatic components from moving.

  • Page 16: Safety Test

    MatchPoint PLANX™ Jigging System Safety Test This test procedure MUST be performed by qualified personnel at startup and after ANY maintenance, adjustment, or modification. Testing ensures that the safety system and machine control system work together to properly stop the machine.

  • Page 17: Restricted Zone

    MatchPoint PLANX™ Jigging System Restricted Zone DANGER Stay out of the restricted zone when equipment is in use. Serious injury or death may result if personnel are in the restricted zone. Always look for personnel in the restricted zone before operating equipment.

  • Page 18: Marking The Restricted Zone

    The restricted zone must be marked so everyone near the equipment can clearly see the area where danger may exist. MiTek offers Restricted Zone Tape that is easy to apply and has text in English and Spanish. Some equipment comes with restricted zone tape. If your machine did not come with restricted zone tape, you may order it from MiTek Machinery Division Customer Service.

  • Page 19: Safety Symbol Definitions

    MatchPoint PLANX™ Jigging System Safety Symbol Definitions The safety symbols shown in this section can be found throughout the manual to indicate hazards that are related to this equipment. All personnel expected to operate or maintain this equipment should become familiar with these safety symbols and what they mean.
  • Page 20 MatchPoint PLANX™ Jigging System Do not use sling equipment rated for less than ____ lbs/___kgs when lifting this equipment. Crush hazard from above Trip hazard! Pay attention when walking in this area. Keep hands and body clear. WARNING! ___ MAN LIFT REQUIRED TO SAFELY MOVE THIS EQUIPMENT.
  • Page 21 MatchPoint PLANX™ Jigging System The operation of this equipment requires the use of PPE. Do not operate without wearing required protective clothing. 001098 Rev. B Safety (English) IN-15...
  • Page 22 MatchPoint PLANX™ Jigging System Refer to manual- After installation, read the user's guide carefully before operating. Follow all operating and other instructions carefully. Circuits are live -lockout/tagout the upstream disconnecting means prior to opening for service. Lockout in a de-energized state Lift Point - In order to reduce the likelihood of damage to the equipment, use only the lift points indicated in the manual.
  • Page 23 MatchPoint PLANX™ Jigging System Consult material safety data sheet. Read all safety warnings and instructions before proceeding. Unplug equipment before servicing. Hazardous moving parts are located behind this access panel. Do not operate this equipment without all guards and covers in place.
  • Page 24 MatchPoint PLANX™ Jigging System Do not use non-approved lubricants in this machine. Do not operate without guards and covers in place Do not weld Do not discard into municipal waste stream oil drop 001098 Rev. B Safety (English) IN-18...

  • Page 25: Declarations Of Conformity For Ce Compliance

    30 OCT 2009 Directive: Machinery Safety Directive, 2006/42/EC Conforming Machinery: Servo Planx S/N: As Stamped on Nameplate Manufacturer: MiTek Industries, Inc. 301 Fountain Lakes Industrial Drive St. Charles, MO 63301 Authorized Representative Syd Griffiths Managing Director Europe MiTek Industries Limited...
  • Page 26 Notes Concerning Harmonized Standards Referenced or applied: BS EN ISO 12100-1:2003 Safety of machinery. Basic concepts, general principles for design. BS EN ISO 12100-2:2003 Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles - /A1 BS EN 60204-1:2006 Safety of machinery.

  • Page 27: Declaration Of Noise Emissions

    Declaration of Noise Emissions Declaration of Noise Emission ® The MiTek Industries, Inc. Model Servo Planx noise emission levels per ISO EN 11202 are as follows: Electronics Console Work place noise level (Work 79.0 dB (A) Cycle) Servo Planx Work place noise level (Work Cycle) 82.6 dB (A)

  • Page 28: Seguridad (Español)

    Seguridad (Español) Sea cuidadoso. Protéjase. 001098 Rev. B Seguridad (Español) Translation updated January 2012 IN-22...

  • Page 29: Indicadores De Seguridad: Palabras De Aviso

    MatchPoint PLANX™ Jigging System Indicadores de seguridad: Palabras de aviso Las siguientes palabras y colores de aviso se utilizan a lo largo de este documento para indicar riesgos de seguridad. Preste suma atención cuando los vea. El nivel de gravedad es diferente por cada palabra o color de aviso.

  • Page 30: Reglas De Seguridad Para El Equipo De General

    MatchPoint PLANX™ Jigging System Reglas de seguridad para el equipo de general Debido a la imposibilidad de anticipar todas las circunstancias que podrían constituir un riesgo, la información de seguridad suministrada en este manual del equipo y sobre la máquina no es exhaustiva. Si se utiliza o realiza el mantenimiento de esta máquina utilizando un procedimiento no recomendado específicamente por el fabricante, el...
  • Page 31 MatchPoint PLANX™ Jigging System Instalación del equipo • Siga las instrucciones de instalación al pie de la letra. • No utilizar este equipo en zonas residenciales. Procedimientos de Bloqueo/Etiquetado • Antes de realizar el mantenimiento de los sistemas neumáticos o hidráulicos, purgue las líneas para eliminar la presión.
  • Page 32 MatchPoint PLANX™ Jigging System • No deje nunca la máquina encendida si no está junto a ella. ¡Apáguela! No la abandone hasta que todas las piezas se detengan completamente y hasta que se haya apagado la alimentación eléctrica. • Verifique periódicamente que no haya piezas gastadas o dañadas. Repárelas o cámbielas inmediatamente.

  • Page 33: Bloqueo/Etiquetado

    MatchPoint PLANX™ Jigging System Bloqueo/Etiquetado Pautas de bloqueo/etiquetado Deben cumplir con todas las pautas de bloqueo/etiquetado conforme a la norma OSHA 29 CFR 1910.147. El programa de control de energía de la compañía debe incluir un procedimiento específico. El objetivo de este manual no es reemplazar el procedimiento de desenergización o bloqueo/...

  • Page 34: Procedimientos De Bloqueo/Etiquetado Eléctricos

    MatchPoint PLANX™ Jigging System Procedimientos de bloqueo/etiquetado eléctricos Cuando trabaja en una máquina fuera del gabinete eléctrico principal de la máquina Si trabaja en la línea de transmisión eléctrica a la máquina, siga el procedimiento de la página 30. Antes de realizar el mantenimiento de cualquier máquina con alimentación eléctrica, bloquee y etiquete la máquina de forma adecuada.
  • Page 35 MatchPoint PLANX™ Jigging System Figura SEGURIDAD-1: Ejemplo de un mecanismo de Bloqueo/Etiquetado en un gabinete eléctrico Ejemplo de un candado y etiqueta fijados al gabinete eléctrico de una máquina 001098 Rev. B Seguridad (Español) Translation updated January 2012 IN-29...
  • Page 36 MatchPoint PLANX™ Jigging System Cuando trabaje en una máquina dentro del gabinete eléctrico principal de la máquina o en la línea de transmisión eléctrica a la máquina Antes de abrir el gabinete eléctrico principal o intentar reparar o reemplazar una línea de transmisión eléctrica a la máquina, bloquee y etiquete la máquina en forma adecuada.

  • Page 37: Solución De Problemas Con Una Máquina Energizada

    MatchPoint PLANX™ Jigging System Solución de problemas con una máquina energizada Sólo un electricista calificado que utilice el equipo de protección personal y siga los procedimientos recomendados en la norma NFPA 70E debe intentar realizar tareas de reparación o mantenimiento en un área o componente energizados de la máquina o en su proximidad.

  • Page 38: Prueba De Seguridad

    MatchPoint PLANX™ Jigging System Prueba de seguridad Este procedimiento de prueba DEBE ser realizado por personal calificado durante la puesta en marcha y después de CUALQUIER tarea de mantenimiento, ajuste o modificación. La prueba permite comprobar si el sistema de seguridad y el sistema de control de la máquina funcionan juntos y detienen la máquina de manera adecuada.

  • Page 39: Zona Restringida

    MatchPoint PLANX™ Jigging System Zona restringida PELIGRO Manténgase afuera de la zona restringida cuando el equipo esté en uso. Pueden producirse lesiones graves o incluso la muerte si el personal está en la zona restringida. Asegúrese que no haya personal en la zona restringida antes de operar el equipo.

  • Page 40: Marcar La Zona Restringida

    área donde pueda existir peligro. MiTek ofrece la cinta de zona restringida o “Restricted Zone Tape”, fácil de aplicar y con texto en inglés y en español. Algunos equipos traen la cinta de zona restringida. Si su máquina no trajo la cinta de zona restringida, puede pedirla a MiTek Machinery Division...

  • Page 41: Introduction

    This manual addresses the most recent versions of the equipment as of the creation or revision date on the title page. For earlier revisions, contact MiTek Customer Service. The part number is listed on the title page, but the revision you require depends on the date your equipment was manufactured.

  • Page 42: Understanding This Manual

    MatchPoint PLANX™ Jigging System Understanding This Manual This manual addresses the MatchPoint PLANX precision jigging system. Separate manuals exist for the Finish Roller, tables, and for any gantry heads used along with the MatchPoint PLANX. Review the table of contents to understand the structure of the chapters and appendices.

  • Page 43: Navigation

    MatchPoint PLANX™ Jigging System Navigation The graphics in Table 1-1 are used throughout the manual to quickly communicate a specific type of information. Table 1-1: Navigational Tools Used Throughout the Manual Graphic What It Communicates Important safety note! When this graphic appears, you must lockout/tagout the equipment using approved methods described in OSHA 29 CFR 1910.147 before continuing with the procedure.

  • Page 44: Additional Resources

    Web Site Visit the MiTek Web site at www.omnisaw.com or the MiTek web site at www.mii.com for up-to-date information on all MiTek and MiTek equipment. On the MiTek Web site, view the latest revision of this manual and all Service Bulletins, or order parts on-line through our eStore.

  • Page 45: Prior To Installation Chapter

    2. A layout showing how you have indicated that you wish the equipment to be arranged within your building. During Installation Upon request, a MiTek Customer Service Technician (CST) can be present to oversee the installation of your equipment. 001098 Rev. B...

  • Page 46: Customer's Responsibilities

    Concrete, a minimum of 6'' thick 3000 psi, is required under the weight of the tables and Stand-Alone Conveyors. Location Requirements The MatchPoint PLANX tables must be operated in a covered area without extreme temperature changes. The standard electrical requirements are shown in Table 2-2. Electrical...

  • Page 47: Space Requirements

    This slab should be designed and installed in accordance with local building code requirements and, if required, under supervision of a professional engineer. Concrete should be a minimum of 6 in. thick under the MatchPoint PLANX system. Three thousand (3000) psi concrete is recommended. Refer to your layout drawing.

  • Page 48: Electrical Requirements

    Electrical Requirements The standard electrical requirements are shown in Table 2-2. Additional voltages can be supported through the use of optional transformers. Contact MiTek’s Sales Division if transformers are required. The power supply must have a fused disconnect switch, separate from the power distribution panels.

  • Page 49: Customer-Supplied Parts

    MatchPoint PLANX™ Jigging System Table 2-3: Shipping Information Contents of Shipment Approximate Weight PLANX assembly 600 lb each STT 101 tables (with PLANX) 5500 lb each STT 101 aisle cover (with PLANX) 1200 lb each Customer-Supplied Parts Summary of Parts Required The customer must supply the parts shown in Table 2-4.
  • Page 50 MatchPoint PLANX™ Jigging System Disconnect Enclosure The Purchaser must provide a Main Disconnect Switch as described here. EU Requirements • Switch-disconnect, with or without fuses, in accordance with IEC 60947-3, utilization category AC-23B. • The handle must be lockable in the OFF (down) position and be located such that the operating handle is between 0.6-1.9m above floor, recommended <...

  • Page 51: Local Codes And Regulations

    • Inspections required Training Provided The MiTek representative trains your operators and maintenance personnel on the equipment’s proper operation and maintenance. The representative explains the warranty policy, gives an overview of the equipment manual, and requests your signature to verify your understanding of everything discussed.

  • Page 52: Installation Chapter

    Delivery Checking for Damage All shipments from MiTek are covered with tarps. When your shipment arrives, check to see that the tarps are in place. Displaced tarps may indicate a potential problem. After removing the tarps, inspect the shipment for water/moisture, debris, and damage.

  • Page 53: Unloading

    It is the customer’s responsibility to provide equipment and labor for unloading, placement, and wiring of the equipment prior to the arrival of the MiTek representative. A heavy-duty forklift is required to move the equipment during unloading and placement of the machine.
  • Page 54 MatchPoint PLANX™ Jigging System Lift Points Lift the table or PLANX assembly as shown in Figure 3-1 and Figure 3-2 using lifting equipment rated appropriately for the weight. Figure 3-1: Lift Points for Table Figure 3-2: Lift Points for PLANX Assembly...

  • Page 55: Unpacking

    MiTek’s Fountain Lakes facility. A MiTek representative will contact you to schedule a return date, and will send you a return goods authorization (RGA). To return your shipping stands, fill out the RGA and bundle all the PLANX shipping stands on one skid.

  • Page 56: Electrical System

    The machine design addresses electrical components starting with the disconnect enclosure. Installation and maintenance of all electrical requirements up to the disconnect enclosure are the responsibility of the customer. Your MiTek representative can provide guidance regarding when the electrician will need to be available during the installation.

  • Page 57: Connecting Power To The Planx

    MatchPoint PLANX™ Jigging System The customer must supply the disconnect enclosure. DANGER DO NOT ATTEMPT TO START THE SYSTEM WITHOUT A MiTek REPRESENTATIVE PRESENT! Serious injury and/or equipment damage may result. Connecting Power to the PLANX Connect power to the table enclosures by running wire from the distribution panel to all power distribution panels.

  • Page 58: Connecting Communication Lines Between Table

    MatchPoint PLANX™ Jigging System is to be terminated by your MiTek Customer Service Representative. Refer to your electrical schematic. There is one power distribution panel for every four (4) PLANX. Connecting Communication Lines Between Table Enclosures Use 3/4-in. rigid metal conduit and CAT 5 stranded cable for communications between junction boxes.

  • Page 59: Installation Checklist

    MatchPoint PLANX™ Jigging System Installation Checklist Check equipment for damage  Unload equipment  Unpack equipment  Check existing electrical wiring  Connect power to the tables  Install the operator console  Install any remote consoles  Connect communications lines between the table enclosures ...

  • Page 60: Setting Up The Matchpoint Software

    Startup Chapter 4 Purpose of Purpose of This chapter describes the procedures required before operating your equipment. Chapter Chapter Setting Up the MatchPoint Software Software Logins Logins can be set for Technicians and Administrators by selecting Tools>Options, then selecting the Security tab. Certain functions of the software are only available if the operator is logged in as an Administrator.

  • Page 61: Checking Planx Addresses

    MatchPoint PLANX™ Jigging System Checking PLANX Addresses Before operating the MatchPoint PLANX, verify that all PLANX pucks are addressed correctly and are successfully communicating with the console assembly. 1. Select Diagnostics from the menu. 2. Select the Scan tab. 3. Verify that each PLANX status reads “HomedAndReady” in the State column.

  • Page 62: Index

    52 location 41 delivery 46 space 41 electrical 50 responsibilities operator console 51 customer 40 PC 52 MiTek 39 unloading 47 rail addresses layout 49 checking 55 location 41 restricted zones 11 lockout/tagout return goods ii guidelines 5...
  • Page 63 55 company information 54 logins 54 screen shots 36 setup 54 space 41 testing safety devices 10 training 45 provided by MiTek 45 unloading 46 unpacking 46 web site 38 weight, system components 42 001098 Rev. B Index IN-57...
  • Page 64 001098 Rev. B...

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