Daikin PE-ADDA330 Service And Installation Manual

Compressor inverter

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SERVICE AND INSTALLATION MANUAL

Compressor Inverter

PE-ADDA330 / PE-ADDA400

Revision History

Rev: 0.9

Rev: 0.8

Rev: 0.7

Rev: 0.6

Rev: 0.5

Rev: 0.4

Rev: 0.3

Rev: 0.2

Rev: 0.1

Date

07/07/2022

11/11/2020

10/08/2020

20/12/2019

17/12/2019

12/11/2019

12/07/2019

12/06/2019

31/05/2019

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Summary of Contents for Daikin PE-ADDA330

Page 1 SERVICE AND INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Revision History Date Rev: 0.9 07/07/2022 Rev: 0.8 11/11/2020 Rev: 0.7 10/08/2020 Rev: 0.6 20/12/2019 Rev: 0.5 17/12/2019 Rev: 0.4 12/11/2019 Rev: 0.3 12/07/2019 Rev: 0.2 12/06/2019 Rev: 0.1 31/05/2019...
Page 2 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 2 of 48 Table of content INTRODUCTION ..............................4 Purpose of the service manual ......................4 Abbreviations ............................4 SAFETY ................................4 General ..............................4 Avoid electrocution..........................5 Residual risks ............................
Page 3 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 3 of 48 9.1.2 Inverter supply ..........................30 9.1.3 Start a project ..........................30 9.1.4 Download application file ........................ 32 9.1.5 Project tree ............................33 9.1.6 Connect/disconnect communication ....................34 9.1.7...
Page 4 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 4 of 48 INTRODUCTION 1.1 Purpose of the service manual This manual provides information on safe installation and start-up of Variable Frequency Drives (VFDs) specific for Daikin Applied Europe Compressors.
Page 5 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 5 of 48 2.2 Avoid electrocution Only personnel qualified in accordance with IEC (International Electrotechnical Commission) recommendations may be permitted access to electrical components. It is particularly recommended that all sources of electricity to the unit be shut off before any work is begun.
Page 6 PE-ADDA400 and PE-ADDA330 products may only be installed in machines designated by the manufacturer Daikin Applied Europe S.p.A. In case of use outside the specifications set out in this manual, the manufacturer's responsibilities Daikin Applied Europe S.p.A. they come to decay.
Page 7 Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 7 of 48 GENERAL SPECIFICATIONS PE-ADDA330, PE-ADDA400 are Variable Frequency Drives (VFDs) specific for Daikin Applied Europe Series Screw Compressors. VFDs are composed of a semi-controlled bridge rectifier, a DC-link, and IGBT power modules. Electronic boards perform power module control and protections.
Page 8 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 8 of 48 3.2 Directives and Standards The product is designed according to the following directives. • 2014/35/EU Voltage Directive (LVD) https://ec.europa.eu/growth/single market/europeanstandards/harmonised-standards/low-voltage_en • 2014/30/UE Electromagnetic Compatibility (EMC) https://ec.europa.eu/growth/single-...
Page 9 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 9 of 48 3.3 Individuation of Parts VFD replaceable parts are shown in the picture below (Fig. 4). Fig. 4 VFD replaceable parts highlighted Tab. 1VFD replaceable parts Part No.
Page 10 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 10 of 48 TECHNICAL DATA 4.1 Specification Tab. 2 Inverter Specification Description PE-ADDA330 PE-ADDA400 Power Supply 380…480Vac±10%; 50/60Hz±5% Mains Unbalance Max 2% of rated supply voltage Line Reactor (external) 40 - 45 µH...
Page 11 The VFD is designed to be used in TN (grounded neutral point) networks. If installing the VFD in other types of grounded systems, contact your Daikin Applied representative for instructions. See Par. 7.2 for more details. TRANSPORTATION 5.1 Introduction...
Page 12 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 12 of 48 These automation inverters are made of two macro components (the electronics and the capacitors) which must be transported separately. Necessary Personal Protection Equipment (PPE) INSTALLATION ON THE COMPRESSOR 6.1 Mounting...
Page 13 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 13 of 48 Fig. 6 Output terminal connections and current transducers Fig. 7 Current Transducers Cable connections Daikin Applied Europe S.p.A...
Page 14 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 14 of 48 Capacitor Bank mounting Bolts MUST be installed as shown in the picture. The head of the bolts MUST be on the inverter side! Fig. 8 Capacitor Bank mounting...
Page 15 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 15 of 48 • The cable shielding must not be interrupted. • The cables should be kept as short as possible. • Route cables using grounded, metal cable trays or cable ducts. Sections of cable tray or ducts must be connected together with as large areas as possible.
Page 16 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 16 of 48 Suggested external EMI filter: TDK EPCOS B84143B0800S080 7.1.3 Short Circuit protection devices Short circuit protection is achieved by means of external fuses or automatic circuit breakers. Semiconductor...
Page 17 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 17 of 48 Fig. 10 Surge overload current of the rectifier power modules Interrupting Capacity: the interrupting (or breaking) capacity must be greater than the prospective symmetrical short circuit current. This requirement is typically easily met.
Page 18 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 18 of 48 Fig. 11 AC input terminals (L1, L2, L3) and available PE connections At start-up, the inverter detects the phase sequence; therefore, it is not necessary to observe the phase sequence.
Page 19 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 19 of 48 7.2 Grounding Systems When the power comes from an isolated grid source (IT network) or from a grounded delta, make sure that the ground connections of the filter cards (DAE_FLT005 and DAE_FLT006) have been correctly removed (Fig.
Page 20 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 20 of 48 7.3 Control Connections (REG Card) Fig. 14 Signal Connectors Cable connection size: 0.25 – 1.5 mm Cable CN16 – CN17 connection size: 0.25 – 2.5 mm Use 75 °C (Cu) copper cables or better.
Page 21 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 21 of 48 Fig. 15 Control Connections layout Daikin Applied Europe S.p.A...
Page 22 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 22 of 48 Tab. 5 Control Connection Table Connector Pin Description Electrical Features P1_IN– 0-5Vdc signal Rin = 30kΩ REG-CN1 P1_IN – 5Vdc supply +5V , 10mA (output reference) P1_IN –...
Page 23 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 23 of 48 Tx/Rx+ (2) REG-CN14 Tx/Rx- (2) Isolated Serial Line 2 (external termination) - RJ45 GND_ISO Tx/Rx+ (1) REG-CN15 Tx/Rx- (1) Isolated Serial Line 1 (point-point termination) - RJ45...
Page 24 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 24 of 48 Tab. 6 230Vac solenoid valve connectors Connector Pin Description Electrical Features 230V – N PWR-CN12 230V – L 100-240Vac – 10VA valve Valve SSR output...
Page 25 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 25 of 48 Maintenance The maintenance of the product includes the interventions (inspection, verification, control, adjustment and replacement) that are necessary following normal use. For a good maintenance: •...
Page 26 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 26 of 48 8.1 Scheduled maintenance Scheduled maintenance includes inspections, checks and interventions monitoring: • General conditions of the product; • Power sources (electric); • Product cleaning. The following table lists a series of checks and interventions to be performed at the recommended time intervals.
Page 27 C45=1. 8.2 Corrective maintenance Any request for corrective maintenance must be sent to the manufacturer Daikin Applied Europe S.p.A., who will decide how to proceed. It is recommended not to intervene independently, if the intervention falls outside what is reported in chapter 7.1.
Page 28 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 28 of 48 VFD CONTROL In standard Modbus control, the VFD will be controlled exclusively via serial communication with the following exceptions: • Start/Stop command is given through a digital hard-wired contact •...
Page 29 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 29 of 48 9.1.1 Physical connection To connect the PC with the inverter it is necessary to use the USB to RS485 serial port converter. Fig. 17 PC connection kit PE-1KIT0013 Fig.
Page 30 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 30 of 48 9.1.2 Inverter supply There is an alternative way to feed only the regulation card DAE_REG002, providing +5V with USB-C connector: Fig. 19 USB-C connector In this mode the serial connection is available to read the alarm history and if necessary change some parameters or the drive firmware.
Page 31 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 31 of 48 There are three different ways to start a project: • Selecting one of the last projects opened it in the upper part of the window •...
Page 32 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 32 of 48 If the application is “unknown” it means that it is not present in the catalogue To import the application into the catalogue, select “Options/Import application from package” from the Toolbar and choose the correct file with .app extension.
Page 33 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 33 of 48 Fig. 26 Note: the application download can be executed only if the VFD is in stop condition and the power soft start is switched off. If one of these conditions is true, the download shall end with this message Menu visibility From “File/Change Menu Access Level….”...
Page 34 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 34 of 48 9.1.6 Connect/disconnect communication Click on the button in the toolbar to connect/disconnect communication Fig. 28 The connection status is shown in the bottom right 9.1.7...
Page 35 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 35 of 48 • To read all parameters, in the Toolbar select “Parameters/Read All”. At the end all the parameters in the project will be refreshed and it will be possible to save the project with “.VFD” extension.
Page 36 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 36 of 48 Fig. 31 A scroll bar shows the download progress. At the end reconnect the VFDNav to the inverter and download also the application. 9.1.10 How to download Alarm logs •...
Page 37 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 37 of 48 • In SoftScope execute the “Acquisition\Import project from target” command from the Menu • In SoftScope execute the “Online\connect” command from the Menu to connect with the VFD again via serial line •...
Page 38 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 38 of 48 9.3 VFD Overload/Over Current - VFDNav service software required VFD output current is constantly measured in all three phases. Different thresholds are integrated into the inverter, that lead to different warning/alarm conditions, summarized below: Tab.
Page 39 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 39 of 48 9.5 Motor High Temperature - VFDNav service software required A PTC sensor immersed in motor windings is connected to the VFD. Depending on PTC resistance value, the inverter can detect a high motor temperature, or a PTC sensor disconnected.
Page 40 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 40 of 48 10.2 Modbus Parameters Main data exchanged through Modbus are: Tab. 13 Description Address hex Address scale Type Active current limitation 0x2000 48192 Warning status word...
Page 41 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 41 of 48 Grid frequency 0x202A 48234 DC Bus 100Hz ripple 0x202B 48235 Average Radiator Temperature 0x202C 48236 Radiator Temperature Ripple 0x202D 48237 Radiator Cooling Period 0x202E 48238...
Page 42 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 42 of 48 TROUBLESHOOTING Tab. 16 ALARM REMARK DESCRIPTION CORRECTIVE ACTION Contact FACTORY Motor During start a small anisotropy was measured. Try to repeat the A.0.0.H A0.0 Anisotropy too small anisotrophy start.
Page 43 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 43 of 48 The VFD output current, filtered with P229 time constant, has reached the VFD over current maximum value admitted, set in P230 A.4.0.H A4.0 slow (default value 110% of VFD nominal...
Page 44 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 44 of 48 Auto- The RUN command was disabled during a Not applicable A.7.0.H A7.0 tuning test test. Run command switched off too Reset the alarms and repeat the test by re-enabling it.
Page 45 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 45 of 48 ALARM DESCRIPTION CORRECTIVE ACTION Rectifier bridge problem .Check the voltage of the Contact FACTORY three input phases. The bridge that enables the line by gradually loading the DC bus...
Page 46 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 46 of 48 11.2 IGBT integrity check Each inverter is made of three IGBT module placed on the refrigerant cooling plate. Each module is a series of two IGBTs and two diodes, in anti-parallel to them . The c ouple IGBT /diode is c alled “ top” i f connected directly to the pos i ti ve (+540V ) dc bus ;...
Page 47 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 47 of 48 Top IGBT check: positive (red probe) is applied to Bottom IGBT check: positive (red probe) is applied to the the inverter output terminal; black probe applied negative dc bus;...
Page 48 Rev. 0.8 SERVICE and INSTALLATION MANUAL Compressor Inverter PE-ADDA330 / PE-ADDA400 Page 48 of 48 Fig. 37 • A good forward-based diode displays a voltage drop >0.1 volts, typical 0.3~0.4V The multimeter displays OL when a good diode is reverse-biased. The OL reading indicates the diode is functioning as an open switch.

This manual is also suitable for:

Pe-adda400