Westfalia PREMIUM BOY Operating Instructions And Spare Parts List
Westfalia PREMIUM BOY Operating Instructions And Spare Parts List

Westfalia PREMIUM BOY Operating Instructions And Spare Parts List

Automatic calf feeder
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Operating Instructions and Spare Parts List
7163- -9001- -045
07--2002 as of Program Version 01.01
Automatic Calf Feeder
TAP5--SM2--27--F1
TAP5--SM2--28--P1
TAP5--SM2--30--P1
(DAIRY PROGRAM controlled by CALFSCAN)
Westfalia Landtechnik GmbH
Werner-Habig-Straße 1 D-59302 Oelde
Telefon (02522) 77-0
PREMIUM BOY / PREMIUM BIG BOY SM
Telefax (02522) 77-2488
Westfalia
Landtechnik
Powder
Postanschrift:
Westfalia Landtechnik GmbH
D-59299 Oelde
Printed in F.R.Germany

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  • Page 1 Westfalia Landtechnik Operating Instructions and Spare Parts List 7163- -9001- -045 07--2002 as of Program Version 01.01 Automatic Calf Feeder Powder PREMIUM BOY / PREMIUM BIG BOY SM TAP5--SM2--27--F1 TAP5--SM2--28--P1 TAP5--SM2--30--P1 (DAIRY PROGRAM controlled by CALFSCAN) Westfalia Landtechnik GmbH Postanschrift: Werner-Habig-Straße 1 D-59302 Oelde...
  • Page 3: Table Of Contents

    Table of contents 1 Introduction ............1.1 Safety Instructions .
  • Page 4 Table of contents 9.3 Setup in C16 ..............9.4 Setup Related to the Automatic Feeder .
  • Page 5 Table of contents 14.3 Electrode Fault ..............14.4 Communication .
  • Page 6: Introduction

    Introduction 1 Introduction 1.1 Safety Instructions Be sure to read and follow all instructions contained in this manual before connecting and using the automatic calf feeder. Use the appliance only to feed calves. Servicing and installation of the automatic calf feeder has to be restricted to qualified and authorised service personnel.
  • Page 7: Danger Signs On The Automatic Calf Feeder

    Introduction 1.2 Danger Signs on the Automatic Calf Feeder CAUTION! This sign warns you of rotating parts starting to work automatically. This sign is located on potential danger areas such as the milk powder hopper, the milk powder outlet, the mixer as well as the outlet for pow- der additives on the additive dispenser.
  • Page 8: Construction Parts System--Machine Powder

    Construction Parts System--Machine Powder 1.4 Construction Parts System- -Machine Powder Milk powder hopper Operating- - and control unit Main switch ON/OFF Dosing slide Water outlet Mixer Water connection...
  • Page 9 Construction Parts System--Machine Powder Thermostat for minimum Heating thermostat operating temperature Water valve boiler Water connection Water connection for hose cleaning Detergent pump (accessory) Box valve 1 Box valve 2 (accessory) Receptacle for detergent (accessory)
  • Page 10: Motherboard And Distribution Board Sm 2 Plus

    Motherboard and Distribution Board SM 2 Plus 1.4.1 Motherboard and Distribution Board SM 2 Plus On the motherboard are located the transformer for weak current supply of the processor control, the relays, the connectors for external components, the fuses and LEDs.
  • Page 11: Water Heating In The Boiler

    Water Heating in the Boiler 1.4.2 Water Heating in the Boiler Mixer to mix up the Boiler feed components Feeding pump Hose connection from the box valve to the teat Solenoid valve water supply boiler Mixer outlet valve Hose connection to the water pipe (at the right side)
  • Page 12: Hand--Actuated Feeding Pump

    Hand--Actuated Feeding Pump 1.4.3 Hand- - Actuated Feeding Pump Thanks to the hand- -actuated feeding pump that is located below the valve unit, calves may easily get accustomed to the teat. You can activate the feeding pump either by pressing a key on the operating unit (stylized teat) or by pushing a button on the remote control.
  • Page 13: Specifications Automatic Calf Feeder

    Specifications Automatic Calf Feeder 2 Specifications Automatic Calf Feeder Please observe the information on the nameplate located at the left of the chassis! Electrical connection TAP5- -SM2- -27- -F1 (400V) 230V / 400V / 3 / N / PE / 50 Hz / 16 A TAP5- -SM2- -27- -F1 (230V) 230V / L / N / PE / 50 Hz / 16 A TAP5- -SM2- -28- -P1 (only for U.S.A and Canada)
  • Page 14: Locating The Automatic Calf Feeder

    Locating the Automatic Calf Feeder 3 Locating the Automatic Calf Feeder 3.1 Local Electrical Connection Refer installation of the local electrical connection to qualified electricians. Observe local recommendations and protective measures. To operate the automatic calf feeder, it is demanded to install an earth leak switch (30 mA) in the local power supply.
  • Page 15: Mounting The Sucking Station

    Mounting the Sucking Station 3.3 Mounting the Sucking Station Install the sucking station max. 65 cm above the stable ground. Mount the teat approx. 15 cm above the suction hose connection of the mixer. Fix the suction hose in such a way, that the mixer jar can easily be tipped in forward direction.
  • Page 16: Mounting The Race--Way

    Mounting the Race--Way 3.4 Mounting the Race- -Way Mount an appropriate race- -way in front of the sucking station, in order to prevent a calf from being pushed aside by other calves. Mount the race- -way according to the mounting instructions. 3.5 Connecting the Micro- -Identification “Calfscan”...
  • Page 17: Water Connection

    Water Connection 3.6 Water Connection Water connection Connect the 1/2“ water hose with a 3/4“ hose coupling at the right of the automatic calf feeder. The water pressure supplied by customer has to be between 2,5 and 6 bar. Note : To ensure troublefree functioning of the automatic feeder, take care that the water pressure does not fall below 2,5 bar! Take care that there is no pressure variation of the water pipe.
  • Page 18: Operating Elements

    Operating Elements 4 Operating Elements 4.1 Keyboard You can carry out all major settings and operations concerning e.g. operating mode, portion values, calibration, cleaning, diagnosis etc. via the keyboard. The display shows all current settings. Display Automatic key with LED Automatic Key for feeding pump Cleaning key...
  • Page 19: Operational Control Keys

    Operating Elements 4.1.1 Operational Control Keys Automatic Automatic key: the automatic calf feeder runs in the automatic mode. You will find more detailed information on the individual functions in chapter 11, page 56 ff. Press this key to activate the feeding pump. Press Cleaning key to access the cleaning menu.
  • Page 20: Entering The Values

    Operating Elements 4.1.2 Entering the Values Press Arrow Up/Arrow Down or Enter to enter, set or change the values concerning e.g. calibration, concentration, additive amount etc. Press the Menu key to access the main menus. Press Enter to change a value. The value displayed on the screen starts flashing (e.g. >120<).
  • Page 21: Selecting The Options

    Operating Elements 4.1.3 Selecting the Options You can only select one of the available options. The automatic feeder can run either in the „ad libitum“ or in the „restricted“ mode. The selected option is marked by an asterisk in the second line of the display.
  • Page 22: Installing The Automatic Feeder

    Installing the Automatic Feeder 5 Installing the Automatic Feeder 5.1 Connecting the Automatic Feeder to the Mains Supply Warning: Before switching the heating on, fill up the boiler, otherwise it will be damaged. There will be no guarantee for a reliable functioning of the automatic feeder. Open the door on the right- -hand side of the chassis.
  • Page 23 Installing the Automatic Feeder Calibration is defined as the input into the computer of the amount of water and milk pow- der (MP) distributed during a fixed period of time. In case the automatic feeder is additionnally equipped with a detergent dosing pump or/and a dispenser for powder additives, it is imperative to calibrate both of them.
  • Page 24: Setting The Heating

    Setting the Heating 5.5 Setting the Heating Switch the heating on only after you have filled the boiler with water! Thermostat for minimum operating temperature and heating: The thermostat for minimum operating temperature prevents too cold milk or water from being distributed.
  • Page 25: Recommendations For Temperature Settings

    Setting the Heating The marks facilitate temperature setting. Yet, you have to check the settings regularly. 5.5.2 Recommendations for Temperature Settings The boiler is designed in such a way that also the cheaper milk powders with higher fat melting point can be used without problems. In this case, the outlet temperature has to be exactly between 42GC and 43GC.
  • Page 26: Heating For Milk Powder Outlet And Protection Against Frost

    Setting the Heating 5.6 Heating for Milk Powder Outlet and Protection against Frost CAUTION! In order to avoid injuries due to electric shocks, before opening the control unit it is imperative to make the automatic feeder currentless by turning the main switch to position „0/OFF“...
  • Page 27: Functioning Of The Automatic Calf Feeder

    Functioning of the Automatic Calf Feeder 6 Functioning of the Automatic Calf Feeder 6.1 Preparing the Milk Portions When the liquid jet hits the supply electrode located at the water outlet, a pre- -set milk pow- der portion falls from the powder hopper into the mixer jar where it is mixed with the li- quid.
  • Page 28: Settings In Setup

    Settings in Setup 7 Settings in Setup You have to set all basic functions of the automatic feeder in Setup. Warning: Refer activation of these functions only to qualified personnel! The manufac- turer has already provided the machines with the correct settings. The manufacturer accepts no responsibility for incorrect settings that have been carried out by the user.
  • Page 29: Air Valve

    Settings in Setup In addition, here you have to enter whether box 1 or box 2 are equipped with servo- - or gra- dient control. Select „no“ if you want to cancel or you do not want to register a box. In case an additive dispenser is connected and additives should be dispensed, select the Additive additive dispenser in Setup.
  • Page 30: Function Table „Setup

    Settings in Setup 7.2 Function Table „Setup“ Setup Option deutsch english Language target language Powder Combi Machine Type Machine Type Fresh milk no Interface relay signal priority Interface Alcom--Bus VC3--Bus Address Squelch 0 < x < 255 Box 1 / Box 2 yes/no/servo/gradient Additive Dispenser yes/no...
  • Page 31: How To Make Entries In Setup

    How to make entries in Setup 7.3 How to make entries in Setup When switching the automatic feeder on, only press the language „Menu“ key on the operating unit and keep it pressed until *deutsch the display shows: Press Enter, select the language by means of Arrow Up/ Arrow Down and confirm with Enter.
  • Page 32: Connecting The System- -Machine To The Feeding Computer

    Connecting the System--Machine to the Feeding Computer 8 Connecting the System- -Machine to the Feeding Computer 8.1 Connecting the System- -Machine to the VC3- -Bus You may connect the automatic feeder directly to the VC3- -Bus by means of the VC3- -Bus- - Interface.
  • Page 33 Connecting the System--Machine to the Feeding Computer...
  • Page 34: Entries On The Feed Computer

    Entries on the Feed Computer 9 Entries on the Feed Computer The following sections look at the options for setting up links with the various computer systems. The subsections are as follows: 8.1 Setup in DP5 8.2 Setup in DP4.4 8.3 Setup in C16 9.1 Setup in DP5 During the day- -to- -day use of the calf feeders, the data connection is controlled by the...
  • Page 35 Internet update and if it does not, it must be updated. DP5 users can download the latest version of DP5.0 from the Internet free of charge (address: www.westfalia.com - ->Service for you). 1. Setup for feed type The settings for the feed types required are entered in the ”DPSetup>...
  • Page 36 Entries on the Feed Computer Name of the feed, freely modifiable The type of feed must be specified here. (This function replaces the ”Feed Code” for feed in DP4) The supply of feed can be entered here. If a value is entered in the left- -hand field, then this will be ad- ded to the right- -hand field.
  • Page 37 Entries on the Feed Computer The following explanations relate to the illustration above There are two possible options for operating the calf feeder. a) constant concentration = Same percentage of milk powder for all animals In order to use a constant concentration for the feed, feed option1 (located under the ”Basic Powder Concentration”...
  • Page 38 Entries on the Feed Computer your animals 10 g of supplementary feed/litre of feed, then you must specify the amount for 1/2 a litre here, ie 5 g (= 0.005). b) variable concentration = The percentage of milk powder can be specified for individual animals In order to use a variable concentration for the feed, feed option1 (located under the ”Basic Powder Concentration”...
  • Page 39 Entries on the Feed Computer (the milk percentage can be entered in 10% increments from ”0.0” (= no milk) to ”1.0” (= 100%). In the case of feeders with a single heating circuit (HE 1 circuit), the percentage milk must be at least 30%) The feeding details for individual animals are entered in the main menu under ”Feeding”.
  • Page 40: Setup In Dp4.4

    Entries on the Feed Computer 9.2 Setup in DP4.4 In principle, the settings required in DP4.4 are identical to those required for DP5. The dif- ference lies in the menu which is somewhat different. Therefore only the corresponding menu or the differences will be explained below. Please refer to the section entitled ”Setup in DP5 (From Version 5.016)”...
  • Page 41 Entries on the Feed Computer Setup for the feeding box This menu can be found in the main menu under ”Settings> Setup Feeding> Setup Feeding Stations”. The values which must be entered are identical to those described above under Setup in DP5 (from Version 5.016). If a facility is to be provided for controlling the variable percentage of milk for individual animals using DP 4.4, at least DP Version 4.418 will be required.
  • Page 42 Entries on the Feed Computer If the percentage of milk is not provided despite the setup and details being correct, the following changes will also have to be carried out: - - Change ”Edit Box Type” to ”Yes” - - Allocate Box Type 1 to the station and save - - Then change Box Type back to 4.
  • Page 43: Setup In C16

    Entries on the Feed Computer 9.3 Setup in C16 The settings required for the C16 program cows/calves are explained in the C16 operating instructions. The following information only relates to the C16 standard program. In case of C16 Standard, you can enter the feed amount in feed type 2. Whereas, in case an extra feed (additive) dispenser is connected, the extra feed (additive) is distributed in feed type 3.
  • Page 44: Settings For Animal--Specific Increase Of The Concentration On C16

    Entries on the Feed Computer 9.5 Settings for Animal- -Specific Increase of the Concentration on C16 Feed station: In order to set the powder concentration for each individual calf, you have to enter the following parameters: Interval 1: 2 = only calves with one feed ration are entitled to left- -over milk 3 = all calves are entitled to left- -over milk Portion weight 1: In Feed type 1, you can enter the animal- -specific milk powder concentration in g per liter...
  • Page 45: Functions Of The Menu Key

    Functions of the Menu Key 10 Functions of the Menu Key The functions of the „Menu“ key are summed up in the following main menus: - - Hand Functions, - - Portion Values, - - Calibration, - - Machine values, - - Diagnosis.
  • Page 46: Portion Values

    Functions of the Menu Key 10.2 Portion Values In the main menu „Portion values“ you can enter the operating mode as well as the values of the portion that should be prepared. You may choose between the following submenus: - - Concentration - - Additive - - Operating mode 10.2.1 Selecting the Concentration...
  • Page 47: Restricted/Adlib--Mode

    Functions of the Menu Key 10.2.3 Restricted/Adlib- -Mode The automatic calf feeder runs as a standard in the restricted mode but you can also com- mute to the ad libitum mode. In the restricted mode the automatic calf feeder operates with animal identification, i.e. cal- Restricted ves are fed individually and in a restricted way.
  • Page 48 Functions of the Menu Key Example for the calibration of water: hand functions hold measuring vessel under the discharge water boiler water boiler calibration targ: 500 ml start ? dosing process is running water boiler start ? act: >500< ml weigh dispen- sed quantity additive...
  • Page 49: Calibrating Additives And Detergent

    Functions of the Menu Key 10.3.2 Calibrating Additives and Detergent When the automatic feeder is equipped with an additive dispenser or with a detergent pump and should the mixer be cleaned with a detergent, you have to calibrate the additives and the detergent, too.
  • Page 50: Mixer Afterrun

    Functions of the Menu Key 10.4.2 Mixer Afterrun In this menu you can enter how many seconds the mixer has to run after the last feed por- tion has been dispensed. Press Menu- -key. Press Arrow Up/Arrow Down to move to machine values main menu „Machine values“.
  • Page 51: Box 1 / Box 2

    Functions of the Menu Key 10.4.5 Box 1 / Box 2 In this submenu you can enter draining time and in case the automatic feeder is equipped with gradient- - and servo- -control, you can also enter turn- -on and turn- -off delay. When the suction hoses are longer than two meters, it is advisable to enter draining time.
  • Page 52: Sensors

    Functions of the Menu Key Press Enter to open the water valve. The water valve is open water valve boiler until you press the Enter key. opened ! The same applies to: the other valves: - - Mixer outlet valve - - Air valve - - Box valve 1/2 and the motors:...
  • Page 53: Checking

    Functions of the Menu Key 10.5.5 Checking In menu „Checking“ the second line of the display shows the number of power failures, data backups on the memory chip, cleaning faults as well as water checks. In submenu „Power failures“ you can view the number of re- power failures boots of the automatic feeder after power failure: In case of memory data error, the computer can fall back upon...
  • Page 54: Function Table Of The Menu Key For Connection To Bus--System

    Function Table of the Menu Key for Connection to Bus--System 10.7 Function Table of the Menu Key for Connection to Bus- -System In case the System- -Machine is connected to the Bus- -system, the following functions are displayed (as of version 01.01): Menu Submenu Hand Functions...
  • Page 55 Function Table of the Menu Key for Connection to Bus--System Diagnosis Sensors Rod electrode covered/free? Point electrode covered/free? Supply electrode covered/free? Temperature ok/too low? Calibration Water running time: x.xx sec MP running time: x.xx sec Additive running time: xx.xx Detergent running time: x.xx Identification Identification box 1/2 Checking...
  • Page 56: Functions Of The Automatic Key

    Functions of the Automatic Key 11 Functions of the Automatic Key After pressing the Automatic key, the feeder runs in the automatic mode. The green pilot lamp lights. The automatic feeder starts preparing a milk portion as soon as the feeding computer transmits the corresponding signal.
  • Page 57: Releasing An Extra--Portion

    Functions of the Automatic Key After that, the display shows the feed quantity that has been feed: xx.x l dispensed until then. cl. mix.: n. act. The next screen displays the cleaning activities of the auto- cl. mix.: n. act. matic feeder.
  • Page 58 Functions of the Automatic Key After draining time has lapsed, the automatic feeder returns automatically to the Automa- tic- -mode.
  • Page 59: Functions Of The Cleaning Key

    Functions of the Cleaning Key 12 Functions of the Cleaning Key When pressing the Cleaning key, the automatic feeder commutes from the automatic mode to the cleaning menu. Press the Automatic key again in order to return to the Automatic- mode. The cleaning processes can be interrupted at any time by pressing any main menu key or ENTER.
  • Page 60: Entering The Figures

    Functions of the Cleaning Key 12.1 Entering the Figures Press Arrow Up/Arrow Down and then ENTER in order to enter figures. In case of manual activation of „Cleaning Mixer“, in menu „Cleaning“ you can enter the detergent amount provided that you have previously selected the detergent pump in Setup (see following illu- stration).
  • Page 61: Selecting The Options

    Functions of the Cleaning Key 12.2 Selecting the Options You can only select one of the available options. The selected option is marked by an asterisk in the second line of the display. Press ENTER to change the option. The displayed option starts flashing. Press Arrow Up/ Arrow Down to scroll the available options.
  • Page 62: Cleaning

    Functions of the Cleaning Key 12.3 Cleaning CAUTION! In order to avoid injuries, before carrying out any kind of operation on the mi- xer, such as e.g. manual evacuation of rinsing water, it is imperative to make the automatic feeder currentless by turning the main switch to position „0/OFF“ or by pulling the mains plug.
  • Page 63: Air Cleaning

    Functions of the Cleaning Key sary, check whether the suction hose or the mixer outlet valve are blocked. Tip out the rinsing water in the mixer jar (refer to above- mentioned safety instructions). In case detergent has been added to the cleaning water, feeding mode is interrupted until the fault has been cleared.
  • Page 64: Settings

    Functions of the Cleaning Key 12.4 Settings Menu „Settings“ contains all settings relating to automatic cleaning of the mixer and the suction hoses (with or without detergent) as well as to air cleaning. 12.4.1 Mixer Cleaning Press Cleaning key and then Arrow Down. The display settings shows: Confirm with ENTER.
  • Page 65: Service And Maintenance Of The Automatic Calf Feeder

    Service and Maintenance of the Automatic Calf Feeder 13 Service and Maintenance of the Automatic Calf Feeder Always keep the automatic calf feeder clean and dry. Never spray it with water! CAUTION! In order to avoid injuries, before carrying out any kind of operation on the milk powder outlet, it is imperative to make the automatic feeder currentless by turning the main switch to position „0/OFF“...
  • Page 66: Shutdown

    Service and Maintenance of the Automatic Calf Feeder Check calibration of the water amount. 13.3 Shutdown Before shutdown: Remove all residual (rinsing) water from the system. Turn the thermostat for minimum operating temperature and the heating thermostat entirely counter clockwise. Switch the calf feeder off by turning the main switch to position „0/OFF“...
  • Page 67: Fault Messages

    Fault Messages 14 Fault Messages In case fault messages should occur, in main menu „Diagnosis“ you can control each individual actuator. See chapter 10.5, page 51, „Functions of the Menu Key, Diagnosis“. As soon as a fault message occurs, the green pilot lamp indicating that the automatic feeder is working in the automatic mode goes out.
  • Page 68: Identification

    Fault Messages Check the connecting line to the feeding computer. The fault message disappears automatically as soon as the fault has been removed. When switching the System- Machine on it may last some seconds before the automatic feeder builts up the connection to the feeding computer. 14.5 Identification Connection to Bus- -systems: an identification fault may occur fault...
  • Page 69: Accessories

    Accessories 15 Accessories 15.1 Two- -Group- -Valve- -Unit Thanks to the priority control with two- -group- -valve- -unit, System- -Machines can provide, in succession, two feeding stations with milk, i.e. when a calf with drinking right enters the feeding station the available milk amount for this calf is distributed without interruption while the other feeding station is blocked during this time.
  • Page 70: Additive Dispenser

    Accessories 15.2 Additive Dispenser CAUTION! In order to avoid injuries due to rotating parts on the powder outlet of the additive dispenser, before carrying out any kind of operation on the additive dispenser, it is imperative to make the automatic feeder currentless by turning the main switch to „0/OFF“...
  • Page 71: Detergent Dosing Pump

    Accessories 15.4 Detergent Dosing Pump Thanks to the detergent dosing pump, liquid additives are added automatically to the water during the various cleaning cycles. There is no need anymore to add the detergent manually. The detergent dosing pump is located in the left interior of the automatic calf feeder below the two- -group- -valve- -unit.
  • Page 72: Replacement Of The Program Chip

    Replacement of the Program Chip 16 Replacement of the Program Chip Refer replacement of the program chip only to qualified personnel. Proceed as follows: 1. Before replacing the program chip, write down all machine settings. To this end, switch the System- -machine off, press the Menu key while switching the machine on once again. Keep the Menu key pressed until the new program version is displayed.
  • Page 73 Index connection additive dispenser, 70 suction hose, 15 accessories, 69 water, 17 additive dispenser, 70 detergent dosing pump, 71 construction parts, 8 electrical vapour screen, 70 protection against flies, 71 two- - group- - valve- - unit, 69 ad libitum mode, 47 detergent, enter amount, 64 milk distribution, 27 detergent dosing pump, 71...
  • Page 74 Index functioning of the automatic calf feeder, 27 Menu key, 45 preparing the milk portions, 27 calibration, 47 function table Bus- - system, 54 hand functions, 45 portion values, 46 Menu- - key, machine values, 49 hand functions, 45 micro- - identification, Calfscan, 16 hand- - actuated feeding pump, 12 milk portion, preparation, 27 heating...
  • Page 75 Index PM- - Responder, 16, 32 shutdown, 66 X- - Responder, 16, 32 signs restricted mode, 47 danger signs, 7 information signs, 7 milk distribution, 27 specifications, automatic calf feeder, 13 Squelch, 16, 32 suction hose, 15 safety instructions, 6 service, 65 service &...
  • Page 76: Ec Declaration Of Conformity

    Annex EC DECLARATION OF CONFORMITY Förster Technik GmbH Gerwigstr. 25 D- -78234 Engen Tel.:+49- -( 0)7733- -9406- -0 Fax: +49- -(0)7733- -9406- -99 declare that our products with the designation: TAK*- -SM2- -27- -F1 TAP*- -SM2- -27- -F1 VDW*- -SM2- -27- -F1 TAK*- -SM2- -28- -P1 TAP*- -SM2- -28- -P1 VDW*- -SM2- -28- -P1...
  • Page 77 Automatic Calf Feeders Supplement - keypad guide - improved electrical grounding - wiring diagrams - parts list DairyPlan Calf Feeder, Powder-only model 7163-9001-045 AU supplement 01.2006...
  • Page 78 Display Function Table of the Menu Key Automatic key with LED SM 2 Plus Powder Automatic Feeding pump Cleaning key Menu key (Connection to VC3- -Bus) Arrow Up Arrow Down (Program Version 01.01) Enter key *Menu **Submenu ***Further Menus Hand Functions Emptying mixer start? Water boiler start? MP start?
  • Page 79 Diagnosis Sensors Rod electrode covered/free? Point electrode covered/free? Supply electrode covered/free? Temperature ok/too low? Calibration Water running time: x.xx sec MP running time: x.xx sec Additive running time: xx.xx Detergent running time: x.xx Identification Identification box 1/2 Checking Power failure Backup Cleaning fault Check water...
  • Page 80 =LT1 power unit SA2 Plus =LT1-A2 distribution board =LT1-A1 power card in case of problems with the electrode in the mixer jar (the liquid in the mixer jar overflows resp. there is lack of water), install an additional bonding point!
  • Page 81 mains connection 230V,L/N/PE/50Hz =LV1 power distributor line plug line filter heating minimum operating overheating thermostat temp. thermostat thermostat heating pilot lamp heating 230V/2700W (TAP5-SM2-27-F1 / 230V) 230V/3200W (TAP5-SM2-32-F1) =BO1 heat exchanger...
  • Page 82 mains connection 400V,3/N/PE/50Hz =LV1 power distributor line plug line filter heating minimum operating thermostat overheating temp. thermostat thermostat heating pilot lamp heating 400V/2700W (TAP5-SM2-27-F1 / 400V) 400V/3800W (TAP5-SM2-38-F1) =BO1 heat exchanger...
  • Page 83 motherboard motherboard distribution board...
  • Page 84 motherboard motherboard...
  • Page 85 motherboard transformer thermostat for frost protection...
  • Page 86 motherboard motherboard...
  • Page 87 motherboard motherboard Interface card RS232 for update Interface RS232 for update keyboard display...
  • Page 88 motherboard VC3-Bus-interface Micro-identification 2 Micro-identification 1 VC3-Bus (IN) VC3-Bus (OUT)
  • Page 89 =ST1-A1-A1 VC3-Bus-interface interface contrast Flash- plug for board eprom for connection to Bus/identification =ST1-A1 motherboard +12V supply +12V =ST1-A1-A2 interface card RS232 12V REL for update =ST1-A5 board for connection Bus / identification transformer K6 K5 K4 Connector for Micro-identification plug for connection to VC3-Bus-interface switch on/off...
  • Page 90 Potentiometer to adjust contrast of the display Plug for display Plug for keyboard Flash eprom Connector for update-interface card RS232 Connector for update-cable Interface Electronic card Plug for interface Connector for leakage sensor and detergent sensor Connector for teat sensors Connector for button feeding pump Potentiometer for rod electrode +12V...
  • Page 91 Ersatzteillisten - spare part lists - für Kälbertränkeautomat for Calf Feeder...
  • Page 93 Ersatzteilliste 10.02.03 Page/Blatt: 2 spare part lists TAP5-SM2-F1-VC3 40914::40508 Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.: D e s c r i p t i o n Pulverförderung powder supply 3/5 230V Intensivmixer intensive mixer Wasserversorgung TAP5 ohne Steckverschraubung...
  • Page 95 Ersatzteilliste 10.02.03 Page/Blatt: 3 spare part lists Pulverförderung powder supply 3/5 230V 40320::40320 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.: D e s c r i p t i o n...
  • Page 96 41327 / 09.02...
  • Page 97 Ersatzteilliste 10.02.03 Page/Blatt: 4 spare part lists Wasserversorgung TAP5 mit Steckverschraubung water supply TAP5 with plug-in connection 41327::41327 gültig/valid ab/as of: 01.06.2001 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos.
  • Page 98 40347 / 02.02...
  • Page 99 Ersatzteilliste 10.02.03 Page/Blatt: 5 spare part lists Wasserversorgung TAP5 ohne Steckverschraubung water supply TAP5 40347::40347 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.: D e s c r i p t i o n...
  • Page 100 40813 / 01.02...
  • Page 101 Ersatzteilliste 10.02.03 Page/Blatt: 6 spare part lists Anschlussleitung connecting line 40813::40813 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.: D e s c r i p t i o n...
  • Page 103 Ersatzteilliste 10.02.03 Page/Blatt: 7 spare part lists Boiler-5 boiler 40811::40811 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.: D e s c r i p t i o n...
  • Page 104 99262 / 11.02 36 37 17 18 / 19...
  • Page 105 Ersatzteilliste 10.02.03 Page/Blatt: 8 spare part lists Intensivmixer intensive mixer 99262::99262 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.: D e s c r i p t i o n...
  • Page 106 40520 / 01.02...
  • Page 107 Ersatzteilliste 10.02.03 Page/Blatt: 9 spare part lists Steuerung TAP SM2 VC3-BUS Interface control TAP SM2 Farmer VC3-BUS interface Teilenummer: 7721-0040-523 40520::40523 Part-No. : 7721-0040-523 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos.
  • Page 108 40520 / 01.02...
  • Page 109 Ersatzteilliste 10.02.03 Page/Blatt: 10 spare part lists Steuerung TAP SM2 VC3-BUS Interface control TAP SM2 Farmer VC3-BUS interface Teilenummer: 7721-0040-523 40520::40523 Part-No. : 7721-0040-523 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos.
  • Page 110 40520 / 01.02...
  • Page 111 Ersatzteilliste 10.02.03 Page/Blatt: 11 spare part lists Steuerung TAP SM2 VC3-BUS Interface control TAP SM2 Farmer VC3-BUS interface Teilenummer: 7721-0040-523 40520::40523 Part-No. : 7721-0040-523 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos.
  • Page 113 Ersatzteilliste 10.02.03 Page/Blatt: 12 spare part lists Absperrventil+Spülventil+manue stop valve+rinsing valve+hand-actuated feeding pump TA3/TA5 40476::40476 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.: D e s c r i p t i o n...
  • Page 115 Ersatzteilliste 10.02.03 Page/Blatt: 13 spare part lists Zubehör - Beipack TAP-5/6 included accessories for TAP-5/6 ::41892 Die Ersatzteil-Liste stellt die verschiedenen Varianten der o.g. Baugruppe dar. The spare-parts-list shows the different variants of the above-mentioned structural group. Pos. Teile -Nr. B e z e i c h n u n g Item Part-No.:...

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