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Summary of Contents for PurePro TRIO P3ES
- Page 1 INSTALLATION AND OPERATOR’S MANUAL P3ES-P5ES IRED RON BOILERS Keep these instructions with the boiler at all times for future reference OYERTOWN URNACE PO Box 100 PA 19512 OYERTOWN, 1-610-369-1450 www.boyertownfurnace.com 5-10-19...
- Page 2 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal injury, Danger death or property damage Denotes presence of a hazard which, if ignored could result in severe personal injury, Warning death or substantial property damage. Caution Denotes the presence of a hazard, which if ignored, could result in minor personal injury or property damage...
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Page 3: Table Of Contents
Table of Contents Ratings and Data……………………………………………………………………….………4 Clearances………………………………………………………………………………...5 Ventilation and Combustion Air………………………………………………..………………5 Boiler Assembly………………………………………………………………......6 Temperature Control Installation and Adjustment Boiler Trim Piping System Piping………………………………………………………………...………….….….8 Bypass Piping Low Water Cut-Off Relief Valves Expansion Tanks Venting Systems……………………………....………………………………..……..9 Chimney Venting Direct Venting Baffle Installation……………………….………………………………………………...…...14 Burner Installation………………………...………………………………..…………….….14 Oil Tank and Piping…………………………………………………………………………..15 Wiring……………………………...……………………………….…………………..……..15... -
Page 4: Ratings And Data
Ratings and Data Boiler Model No. P3ES P4ES P5ES Firing Rate - #2 Fuel 0.70 0.95 1.10 Input BTU/HR - #2 Fuel 98,000 133,000 154,000 DOE Capacity BTU/HR - #2Fuel 86,000 116,000 135,000 Net IBR Rating BTU/HR - #2Fuel 75,000 101,000 117,000 Net Rating Sq. -
Page 5: Clearances
Installation Clearances WARNING Boilers in rooms shall be installed with the clearances from combustible materials not less than indicated below. Combustible materials are those made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether flame proofed or not, or whether plastered or not. -
Page 6: Boiler Assembly
hundred (100) square inches. These openings must freely communicate with the interior areas having adequate infiltration from the outside. When the boiler is installed in a confined space and all air is provided from the outdoors, the confined space shall be provided with two permanent openings, one commencing within 12 inches from the top, and one commencing 12 inches from the bottom of the enclosure. - Page 7 8. The overall range of the High Limit is from 130 F to 220 F. Typically it would be set in the range of F to 200 F. Do not set the high limit below 140 F as excessive condensation will occur. 9.
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Page 8: Boiler Trim Piping
Important… INSTALLATION MUST BE PERFORMED BY TECHNICALLY QUALIFIED SERVICEMEN PurePro Trio boilers have a maximum operating pressure of 58 psi. NOTE: If normal operating pressures are greater than 30psi please contact the manufacturer for required trim. Pipes that are connected to boiler fittings must be supported and placed so that they do not create stresses on... -
Page 9: Bypass Piping
OF TIME SUCH AS HIGH WATER VOLUME SYSTEMS. The PurePro Trio boiler is a highly efficient low mass boiler in which care must be taken to ensure that high volumes of low temperature water are not introduced into the boiler. Operating at return water temperatures below 130ºF for extended periods of time will allow for the accumulation of condensation, scale and... - Page 10 chimney should be free of all obstruction, such as loose brick, broken pieces of tile, or corroded metal. If chimney flues are divided or there are multiple flues within one chimney, make sure there are no openings in the partition separating the divided or individual flues. When a new appliance is connected to an existing chimney, that chimney shall be brought up to current requirements.
- Page 11 resistance to the flow of flue gasses. Tees may be used in a straight section in conjunction with a barometric draft regulator; however, they must not be used for a 90° turn. No device that will obstruct the free flow of flue gasses shall be installed in the chimney connector.
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Page 12: Direct Venting
Direct Venting Oil Fired Boilers Only WARNING Failure to follow all instructions can result in flue gas spillage and carbon monoxide Direct vent systems are intended for emissions, causing severe personal injury or death. oil fired boilers only and are not designed for gas fired boilers . - Page 13 3. COMBINATION AIR INTAKE/VENT SYSTEM The vent system consists of either a 10 or 15 foot length of double wall insulated flexible stainless vent piping and an equal length of 4” air intake piping and a stainless steel intake/vent termination end. Consult the Direct Vent manual included with the direct vent kit for more detailed installation instructions.
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Page 14: Baffle Installation
DIRECT VENT OIL BURNERS Riello Burners All Riello direct vent burners are shipped with the nozzle for the P3 installed. A separate nozzle is included in the burner carton for the P4 and P5. See the burner set up page or the Installer Serviceman Label attached to the boiler for the appropriate burner settings. -
Page 15: Oil Tank And Piping
When using the Beckett AFG, or the Carlin EZ-1, the opening in the refractory on the door must be enlarged to insert the oil burner without damaging the door refractory. Use a sharp utility knife to carefully trim the opening to size. The oil burner when properly installed will extend beyond the refractory liner of the burner door. -
Page 17: Swing Door
Swing Door Opening the Door 1. Turn off power to boiler. 2. Allow boiler to cool down. 3. Unplug the burner power cable at factory-supplied burner Molex plug electrical disconnect. 4. Lift the front jacket panel up and off the boiler. 5. -
Page 18: Start Up
Start-Up Warning… … Use only No. 2 fuel oils. Note: Do not attempt to start the burner if excess oil has accumulated. Note: Do not use gasoline, crankcase draining or any oil containing gasoline. 1. Make sure that normal water level has been obtained in the boiler and system. 2. -
Page 19: Control Circuit Safety Checks
Preliminary Oil Burner Settings Boiler Burner Nozzle Turbulator/ Pump Press Draft Smoke Setting Head Flue Riello F3 .55x60 2.50 0.50 165PSI 12.00% -.02 #0-T Beckett AFG .60x70 150 PSI 12.00% -.02 #0-T Beckett NX .60x60 1.50 150 PSI 12.00% -.02 #0-T Carlin EZ-1 .60x60... -
Page 20: Vent System
1. Sizing of the hot water tank must be matched with the hot water usage. 2. Piping must be in accordance with the appropriate codes and the PurePro Trio manual. 3. Follow the installation instructions of the hot water domestic tank you have chosen to install with the PurePro Trio boiler. -
Page 21: Parts Diagrams
Item Qty. Description P3ES P4ES P5ES Riello F-Series Oil Burner 541151 541147 541148 Beckett NX Oil Burner 541160 541161 541162 Beckett AFG Oil Burner 541170 541171 Carlin EZ-1 Oil Burner 541180 541180 541180 Jacket Front Panel 508000W 508000W 508000W Temperature/Altitude Gauge 559560 559560 559560... -
Page 22: Warranty
PurePro Trio Residential Cast Iron Boiler Warranty First Year Limited Warranty for PurePro Trio Residential Cast Iron Water Boilers Boyertown Furnace warrants that its residential cast iron water boilers are free from defects in material and workmanship under normal usage for one year from the date of original installation. If any parts are found to be defective in manufacture during this one-year period, Boyertown Furnace Company will supply a replacement for the defective part. -
Page 23: Installation And Service Check List
Installation and Service Check List Boiler Model: _______________________ Serial No.: ____________________ Installation Date: ______________________ Installer Name: ________________________ Phone No.: ____________________ Boiler Installation □ Boiler level and in solid contact with floor? □ Boiler and burner wired per wiring diagram and National Electric Code? 120VAC wiring Type_____ Size _____ AWG □... - Page 24 -----------------Cut and Return This Form or register online at www.boyertownfurnace.com----------------- Boyertown Furnace Co. P.O. Box 100 Boyertown, PA 19512 Date Installed: ___________________________ Boiler Model No._________________________ Serial Number: ________________________ Name of Purchaser: _________________________________________________________________________ Purchaser’s Address: ________________________________________________________________________ ________________________________________________________________________ Dealer’s Name: _____________________________________________________________________________ Dealer’s Address: ___________________________________________________________________________ ___________________________________________________________________________...
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