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AB Quality 9101-1183 Installation Instructions Manual

200 watt passive shunt module

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1
200 Watt Passive Shunt Module
(Catalog Number 9101-1183)
Drives can require external power dissipation when large inertial
loads are present. To ensure that faults due to excessive bus voltage
do not occur, loads requiring power dissipation that exceed the
internal shunt capability require the use of external shunt resistor.
The passive shunt (Catalog No. 9101-1183, formerly 9101-1079) can be
used with the following products:
Drive
ULTRA 200™ Drives
ULTRA Plus™ Drives
Ultra3000™ Drives
Ultra5000™ Drives
Using the passive shunt with modules not listed can
ATTENTION
cause equipment damage or personal injury.
!
As a motor decelerates, power is returned from the motor to the drive,
causing the bus voltage to increase. Ultra servo amplifier products
have circuitry that senses the voltage on the DC bus and dissipates
power when needed. When the bus voltage reaches the shunt turn-on
voltage, the internal shunt circuitry allows the excessive regenerated
power to be dissipated through an external resistor. After the bus
voltage is reduced to the turn-off voltage level, the shunt transistor
turns-off and no additional power is dissipated by the shunt resistor.
Installation Instructions
Catalog No.
1398-DDM-010, -010X, -020, -020X, -030, -030x,-075, and
-075X
1398-PDM-010, -020, -030, and -075
2098-DSD-030, -030-SE, -030-DN, -030X, -030X-DN, -075,
-075DN, -075X, and -075X-DN
2098-IPD-030, -030-DN, -075, and -075-DN
Publication 2090-IN003A-EN-P — November 2002

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Summary of Contents for AB Quality 9101-1183

  • Page 1 To ensure that faults due to excessive bus voltage do not occur, loads requiring power dissipation that exceed the internal shunt capability require the use of external shunt resistor. The passive shunt (Catalog No. 9101-1183, formerly 9101-1079) can be used with the following products: Drive Catalog No.
  • Page 2 200 Watt Passive Shunt Module Installing the Shunt Orientation and Clearance The following enclosure restrictions must be considered because the shunt module dissipates excess regenerative power in the form of heat. Refer to Figure 1 for shunt module spacing requirements. Figure 1 Shunt Module Spacing Requirements Within an Enclosure Do not mount temperature...
  • Page 3 200 Watt Passive Shunt Module If the work environment dictates, mount the shunt module in an enclosure providing protection against dust and splashing water (IP54), or dust free and protected against water jets (IP65). Avoid contaminating electronic components. ATTENTION Provide a quality air source to cabinets; free of debris, oil, corrosives, or electrically conductive contaminates.
  • Page 4 200 Watt Passive Shunt Module 200 Watt Continuous Dissipation Cabinet Layout Figure 2 details the proper position and cable separation for mounting a drive with a shunt module inside a cabinet. Only one passive shunt module can be used per IMPORTANT drive or damage to the drive will result.
  • Page 5 200 Watt Passive Shunt Module Securing the Passive Shunt Module The following procedure assumes you have prepared your mounting panel. To mount your passive shunt module: 1. Install the top two mounting fasteners on the sub panel for the shunt module. Refer to Product Specifications on page 7 for mounting hardware specifications.
  • Page 6 200 Watt Passive Shunt Module Connecting to the Shunt Terminal Block 1. Locate the external shunt terminal block (TB2) on your drive. Figure 3 TB2 Terminal Block and Shunt Connection Schematic Shunt Module 25 Ohm 4.5A 600V slow blow Drive Ensure that power is not applied to the drive.
  • Page 7: Product Specifications

    200 Watt Passive Shunt Module Product Specifications Specifications for the passive shunt module are provided in the following tables. Physical measurements are shown in Figure 4 on page 8. General Specifications Description Weight 1.1 kg (2.5 lbs) shipping 2.1 kg (4.5 lbs) Ω...
  • Page 8 200 Watt Passive Shunt Module Figure 4 200 Watt Passive Shunt Module Dimensions 77.5 (3.05) 12.7 50.8 (0.50) 218.4 (2.0) (8.6) 25.4 (1.0) (0.25) 101.6 132.0 120.6 (4.75) (5.2) (4.75) Note: Cover removed fuse holder 6-32 terminal nut with spring washer for system level ground Measurements are in millimeters and (inches).
  • Page 9: Related Documentation

    200 Watt Passive Shunt Module Related Documentation The following documents contain additional information concerning related Allen-Bradley® products. To obtain a copy, contact your local Rockwell Automation office or distributor, or access on-line at: www.theautomationbookstore.com or www.ab.com/manuals/gmc. For information about: Read this document: Publication Number Other External Shunts 2090-IN001x-EN-P...
  • Page 10 200 Watt Passive Shunt Module Notes Publication 2090-IN003A-EN-P — November 2002...
  • Page 11 200 Watt Passive Shunt Module Publication 2090-IN003A-EN-P — November 2002...
  • Page 12 Allen-Bradley is a registered trademark of Rockwell Automation. ULTRA 200, ULTRA Plus, Ultra3000, and Ultra5000 are trademarks of Rockwell Automation. Littlefuse is a registered trademark of Littelfuse, Inc. Publication 2090-IN003A-EN-P — November 2002 PN 0013-2061-002-01 Supersedes Publication 1398-5.13 — May 1999 ©...