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Summary of Contents for CUES OZ4-HD
- Page 1 CUES OZ4-HD 1080P HD Pan & Tilt Mainline Camera OPERATION & MAINTENANCE MANUAL P/N CMA00001-MAN, Revision: Original 10.2024...
- Page 2 Your satisfaction is our priority, and we are here to support you every step of the way! To find your local CUES Regional Sales https://cuesinc.com/dealers Manager or Dealer: CUES’s Service &...
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Page 3: Table Of Contents
................8 SondeTest ................8 Inclinometer Test ..............8 Micrometer Laser Function Test ..........8 Using the OZ4-HD with CUES’s GraniteNet Software....9 CHAPTER 6 - After the Inspection Maintaining the OZ4-HD ............10 Replacing LED Assemblies ............11 CHAPTER 7 - Logitech Controller Operations Game Pad Functions ............. - Page 4 www.cuesinc.com 1-800-327-7791 Page IV...
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Page 5: Introduction
45- and 90-degree sweeps and turns. The OZ4-HD can be fitted to most other CUES transporters via an adapter tube kit MZ904. This kit comes in multiple application-specific versions. Contact Sales or Customer Service for determine the specific version of kit for your transporter and application. -
Page 6: System Description
The OZ4-HD optical zoom pan-and-tilt camera system offers built-in directional field replaceable lighting for 6” to 30” pipe to produce the highest quality image to enhance the details of your CCTV inspection. The OZ4-HD camera provides up to 160:1 optical/digital zoom, automatic focus, remote focus, and iris control to assure the best quality video within varying pipe conditions. - Page 7 Camera works in existing CUES multi-conductor TV inspection conductor cable systems up to 4000’ Compatible with CUES’s current K2 Quickly add HD to existing CUES trucks; Inexpensive upgrade Summit Systems kits are available Overall length of 13”, a head length of Can be used in pipelines as small as 5”...
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Page 8: Camera Housing
E. Sonde - A sonde, built into the camera housing, comes standard on OZ4-HD cameras. A sonde helps accurately locate the camera in metallic and non-metallic pipes. The sonde can operate with any constant tone 512 Hz locator/receiver and can be turned ON/OFF remotely by activating/ deactivating the internal lights. -
Page 9: Chapter 4 - Setting Up The System
HDMI. Verify that clear, high-resolution HD video appears on the K2’ monitor. This confirms that the OZ4-HD’s internal HD camera module is working correctly. If the system fails to display video, proceed to Chapter 8.0 for troubleshooting options. -
Page 10: Viewing Camera Diagnostics
FUNCTIONAL CHECKOUT OF CAMERA OPERATION It is important to perform this checkout prior to placing the OZ4-HD in the pipe. This checkout is designed to uncover possible functional problems while the camera is still on the surface. Before performing the functional checkout, ensure that all equipment is connected as described in the “Setting Up The System”... -
Page 11: Functional Checkout
Left and right on the joystick initiates a pan. Up and down on the joystick initiates a tilt (rotate). Note: The OZ4-HD pan motor drive system has been redesigned. At the pan limits (fully right or left) and while the joystick is engaged, or while Homing, the camera will emit a ‘ticking’ sound at a slow rate. -
Page 12: Sondetest
OZ4-HD cameras include a sonde as standard equipment. To test the sonde, a sonde receiver is required, such as the Cues Accupoint Locator. The sonde works at 512 Hz, so set the test receiver to 512 Hz, which is an industry-standard operating frequency. -
Page 13: Using The Oz4-Hd With Cues's Granitenet Software
CUES’s GraniteNet condition assessment software offers HD video support, ensuring uninterrupted performance when using the OZ4-HD Camera. Additionally, compatibility extends to a variety of third-party software products, enabling users to leverage HD video capabilities across different platforms with ease. This versatility enhances workflows and achieves objectives efficiently, regardless of the software being used. -
Page 14: Chapter 6 - After The Inspection
MAINTAINING THE OZ4-HD CAMERA Cleaning - To keep the OZ4-HD camera clean, use a damp cloth to wipe down the front of the camera and lens. Any other maintenance MUST be performed by CUES. If there are any problems with the OZ4-HD camera, contact CUES Customer Service/Technical Support. -
Page 15: Led Lightbulb Replacement
Post Inspection LED LIGHTBULB REPLACEMENT Replacing LEDs on the MZ302 Lighthead Assembly 1. To remove the lighthead module assembly from the camera body, loosen the 2 captive screws. 2. On the inner side of the lighthead module assembly, carefully grasp and unplug the (2) white plug connectors as shown. - Page 16 Post Inspection LED LIGHTBULB REPLACEMENT 4. Using needle-nose pliers, carefully grasp the back side of the LED assembly and the inside of the plastic shoulder washer as shown. Slowly pull the LED assembly back and upwards to remove. * See important note below. IMPORTANT NOTE: In the event the thermal pad is removed with the LED assembly (shown below), ensure that the thermal pad is replaced in the lighthead assembly before inserting the new LED assembly(s).
- Page 17 Post Inspection 5. Using needle-nose pliers, replace the LED(s) with CUES P/N CZ328 only. Do not force the LED assembly(s) into the lighthead housing as damage may occur. 6. Before securing, ensure that the thermal pad P/N CZ086 is under each LED and is flush with the light- head assembly (the arrows on the picture at the left are pointing to the beige-colored thermal pad underneath the LED assembly).
- Page 18 Post Inspection LED LIGHTBULB REPLACEMENT 8. Insert the (2) white plug connectors back into the 2-pin housing as shown. 9. Ensure that the plug connector wires are routed around the screw heads as shown. 10. Remove and replace the o-ring. Before inserting the new o-ring, clean the o-ring groove and ensure that the mating surface on the camera head is clean.
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Page 19: Game Pad Functions
Logitech Controller Operation CUES LOGITECH GAME PAD FUNCTIONS Refer to the instructions below if using a CUES transporter/camera. If using a LAMP II OR CURRAHEE CUTTER, refer to CUES’s Quick Card P/N’s LM912 & CK912) PLUS BUTTON - USE SIMULTANEOUSLY... - Page 20 Logitech Controller Operation CUES LOGITECH GAME PAD FUNCTIONS WHILE PRESSING THE IRIS BUTTON, SIMULTANEOUSLY PRESS THE PLUS / MINUS BUTTONS TO OPEN/CLOSE THE IRIS WHILE PRESSING THE SHUTTER BUTTON, SIMULTANEOUSLY PRESS THE PLUS OR MINUS BUTTONS TO SHUTTER FAST/SLOW TO...
- Page 21 Logitech Controller Operation WHILE PRESSING THE REEL BUTTON, SIMULTANEOUSLY PRESS THE PLUS OR MINUS BUTTON TO MOVE THE REEL FASTER / SLOWER SPEED PRESS THE REEL AND “ON” BUTTONS SIMULTANEOUSLY FOR PAYOUT MODE PRESS THE REEL AND “OFF” BUTTONS SIMULTANEOUSLY FOR RETRIEVE MODE WHILE PRESSING THE LIGHTS BUTTON, SIMULTANEOUSLY PRESS THE PLUS OR MINUS BUTTON TO ILLUMINATE THE...
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Page 22: Chapter 8 - Troubleshooting Oz4-Hd Video
For this test, you will need a separate computer (e.g., laptop), loaded with an application called ONVIF. The ONVIF application may be downloaded from https://sourceforge.net/projects/onvifdm/. This procedure also requires access to a working CUES HD system, such as an HD TV Truck or Base Station, to power the OZ4-HD. - Page 23 The command is: ping 172.25.0.110 Verify that the ping is successful. At this point, if both pings are successful, this establishes that the computer can successfully communicate with the OZ4-HD IP electronics and that the Gold Cable is working properly. www.cuesinc.com 1-800-327-7791...
- Page 24 This instructs ONVIF to go and ‘find’ any IP devices on the network. Step 6: Press the button that’s located in upper left corner that displays IP address 172.25.0.100. This instructs ONVIF to try to connect to OZ4-HD camera and display its video stream. www.cuesinc.com 1-800-327-7791...
- Page 25 Chapter 4. Then repeat steps 1-6 above. If there is still no live video in ONVIF, this implies that the OZ4-HD camera is malfunctioning, and CUES Customer Service should be contacted for further assistance. If, however, there is live video in ONVIF, it indicates that the HD system is malfunctioning, that a truck cable has failed, or that a piece of equipment hasn’t been properly energized.
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Page 26: Smart Relay
Plug and Play, no manual switching required beyond the K2 setting ROUTER & DIGITAL EXTENDER CHASSIS (DEC) ROUTER • Provides three secure networks on the truck: • CUES truck network GraniteNET • • Customer • Provides wireless and internet access when configured accordingly •... - Page 27 Operating the HD System EXAMPLE OF HD TRUCK UPGRADE ROUTER LINUX OS The K2/Summit Windows OS will be upgraded to a Linux OS. • A much more robust platform for future enhancements. • All software updates will now be on the Linux platform.
- Page 28 This Record of Revision page is designed to ensure that users have access to the most up-to-date information regarding CUES’s products. As CUES’s products evolve over time, updates to procedures, specifications, and features may be necessary. These changes will be updated in each user manual, as needed.
- Page 29 Care was taken in the design of this product and in the production of this document and related materials. However, CUES makes no warranty for the use of its products and assumes no responsibility for any errors or omissions in this document or for incidental or consequential damages resulting from the use of the products or the information contained in this document.
- Page 30 Pipe profiling is accomplished via Laser for Sonar based systems. CUES has the most locations and dealers available to serve you! To find a local CUES facility, find the operating hours for a particular location, or to contact us at your most convenient stocking location, please log onto our website at www.cuesinc.com...
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