CUES OZ II Operation & Maintenance Manual
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CUES OZ II Operation & Maintenance Manual

Pan, tilt, & optical zoom camera
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CUES
OZ II
Pan, Tilt, & Optical Zoom Camera
OPERATION & MAINTENANCE MANUAL
P/N CZ902, Revision 3; 031307

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  • Page 1 CUES OZ II Pan, Tilt, & Optical Zoom Camera OPERATION & MAINTENANCE MANUAL P/N CZ902, Revision 3; 031307...

  • Page 2: Table Of Contents

    “The Standard of the Industry” TABLE OF CONTENTS CHAPTER 1 - Introduction Introduction ................1 CHAPTER 2 - Equipment Overview Camera Housing ..............3 Mounting Fork ...............3 Camera Lighting ..............3 Stand-alone Camera Controller ..........3 Optional Equipment - Built-in Sonde ........3 CHAPTER 3 - System Setup and Installation Procedure: Connecting the System ........4 Procedure: Powering Up ............4 Procedure: Viewing Camera Diagnostics .......5...
  • Page 3 “The Standard of the Industry” TABLE OF CONTENTS CONTINUED CHAPTER 5 - Maintenance Terminal Operation Logging On, Gaining Access, Logging Off ......11 Downloading a Parameter Setup File ........12 Inputting Commands .............12 CHAPTER 6 - Commands List of Commands..............13 Access................13 Aperture ................13 Autofocus ..............13 Backlight ...............13...
  • Page 4 “The Standard of the Industry” TABLE OF CONTENTS CONTINUED CHAPTER 6 - Commands Continued Page .................18 Password ..............18 Preset .................18 Picture .................18 Quit .................18 Redgain .................19 Reset .................19 Showset ................19 Shutter ...19 Spot Exposure ..............19 Status .................20 Test .................20 Text .................20 Title...
  • Page 5 C/O Operator’s Manuals: ® Corporate Office 3600 Rio Vista Avenue Orlando, Florida 32805 More locations to serve you! CUES ® Corporate Office CUES ® Atlanta CUES West CUES ® Northern California 3600 Rio Vista Avenue 3755 Industrial Ct.
  • Page 6 CUES neither assumes nor authorizes any person (including employees, agents, or representatives of CUES) to assume for it any other liability, guarantee, or warranty in connection with the sale or use of the materials, and no oral agreements, warranties, or understandings exist collateral to or affecting this warranty.
  • Page 7 Place an MRA sheet in with the parts that are shipped back to CUES along with a copy of the original packing slip or invoice, if possible. Send only the parts originally agreed upon with your Parts Representative.
  • Page 8 “The Standard of the Industry” MATERIAL RETURN AUTHORIZATION MRA # __________ CUSTOMER NAME PHONE DATE CUSTOMER # SHIP TO # ORIGINAL S.O. # S.O. DATE ORIGINAL INV # NEW S.O. # CUSTOMER CONTACT TERRITORY PRODUCT REFERENCE CODE ITEM PART NUMBER SERIAL # DESCRIPTION TOTAL...
  • Page 9 Therefore, it is advised to use extreme caution to prevent any injury to personnel. When using certain light sources with a CUES product ..CAUTION! HOT SURFACE! The electrical ratings for the OZ II cameras are listed below: PART PRIMARY MAXIMUM CUR- NUMBER VOLTAGE...
  • Page 10 Ventilating Fans only when the electric power is turned OFF.  Never remove protection covers CUES ® makes no warranty for the use from the equipment or power of its products and assumes no responsi- generator. Internal repairs bility for any errors or omissions in this...

  • Page 11: Introduction

    Optical Zoom II Camera (OZII). The OZII incorporates in unusual or special conditions. the latest video technology to provide up-close imaging The OZII camera is designed to run on any CUES of pipe walls and surfaces during sewer line inspections. television inspection system. The instructions provided...
  • Page 12 Com pat ible wit h 4 0 0 0 ’ m ult i- Cam er a is com pat ible wit h exist ing CUES TV ♦ → conduct or cable and up t o 2 0 0 0 ’ single-...

  • Page 13: Chapter 2 - Equipment Overview

    EQUIPMENT “The Standard of the Industry” OVERVIEW OPTIONAL EQUIPMENT The OZII Camera consists of the following (refer- ence the pictures below): Sonde - A sonde, built into the camera housing, is available on OZII* cameras. A sonde helps accurately Camera Housing - The camera mechanics and locate the camera in metallic and non-metallic pipes.

  • Page 14: Procedure: Connecting The System

    SETUP & “The Standard of the Industry” INSTALLATION Prior to connecting the system, ensure that all of the equipment is turned to the OFF (O) position and read the entire manual before attempting to connect or operate the OZII™. PROCEDURE: Connecting the System PROCEDURE: Powering Up 1.

  • Page 15: Procedure: Viewing Camera Diagnostics

    Always ensure that the relative humidity display is below 80%. If at any time the humidity display goes over 80% during use, contact CUES Customer Service at 1-800-327-7791. NOTE: Camera functions are inoperable while viewing the diagnostics.

  • Page 16: Chapter 4 - Functional Checkout

    NOTE: For exisiting CUES customers with an OZI camera, If the functions of the controller are not oper- one of the forementioned controllers is required to ating properly, refer to the Troubleshooting operate the OZII camera.

  • Page 17: Controller Operational Details

    “The Standard of the Industry” CONTROLLER OPERATIONAL DETAILS CAMERA CONTROLLER - The controller includes the The “right” orientation causes the joystick-camera following toggle switches: ZOOM, SHUTTER, IRIS, relationship to function similar to an aircraft flight stick: LAMPS, AUTO FOCUS, FOCUS, and HOME for control of magnification, shutter speed, iris f-stop, lamps, auto •...

  • Page 18: Procesure: Selecting The Joystick Tilt Sense As Rotational Or Directional

    “The Standard of the Industry” CONTROLLER OPERATIONAL DETAILS Move the joystick down to rotate the camera counter-clockwise. A camera which is in the “standard” orientation, described on the previous page, is provided with two For ‘directional’ joystick operations (note: the direc- options for joystick control of the supporting fork’s tional tilt sense is only available if the joystick orientation rotation.

  • Page 19: Automatic Focus/Lamps Pushbutton

    “The Standard of the Industry” AUTOMATIC FOCUS/LAMPS PUSH-BUTTON - Usually the operator will find that the automatic initiation of autofocus when the camera head is panning The camera electronics are well designed thermally will be helpful; however, under certain circumstances to prevent heat buildup and, in the unlikely event of this automatic feature may be found to be a hindrance.

  • Page 20: Old And New Ozii Cameras

    “The Standard of the Industry” CONTROLLER OPERATIONAL DETAILS OLD AND NEW OZII CAMERAS - At Cues, we are constantly improving our products The shutter indication LED will illuminate during and adding new features. At the same time we strive frame store integration. The LED flashes once for...

  • Page 21: Chapter 5 - Maintenance Terminal Operation

    The access level 3 password is known only to Logging on, gaining access, and logging off. CUES personnel and provides capabilities intended for factory use and troubleshooting. Once the maintenance terminal is connected to the OZ™, the user may log on at the terminal keyboard...

  • Page 22: Downloading A Parameter Setup File

    “The Standard of the Industry” MAINTENANCE TERMINAL OPERATION Downloading a parameter setup file. other commands. For the IRIS command, IR would be sufficient, but PAG would be required for the PAGE A parameter setup file contains ASCII text in the command since PASSWORD also begins with PA.

  • Page 23: Chapter 6 - Commands

    COMMANDS “The Standard of the Industry” LIST OF COMMANDS - The following list contains definitions, syntax, limits, and examples for the commands available. ACCESS Read access level/enter password. ACCESS [=<password>] Valid password: ACCESS=CUES2003 ACCESS is a read command of the user’s current access level. The system responds with the user’s current access level, either 0, 1, 2, or 3.

  • Page 24: Brightness

    “The Standard of the Industry” BRIGHTNESS Description: Read/set brightness. Format: BRIGHTNESS [= (<magnitude>/+/-) ] Limits: -1 < magnitude < 24 Example: BRIGHTNESS=12 Brightness sets the black level of the video image. CAMERA (for factory use only) Description: Enable/disable camera module, set ID, hours, and camera type. Format: CAMERA[=<enable>[,<ID>[,<hours>[,<zoom enable>]]]] Limits: enable(On/Standby)

  • Page 25: Defaults

    “The Standard of the Industry” DEFAULTS Description: Read defaults/get defaults as active/put active as defaults. Format: DEFAULTS[=<action>] Limits: action(GET/PUT) Example: DEFAULTS=GET DEFAULTS is a read command of system default parameters. The system responds by displaying system setup default values from nonvolatile storage. DISPLAY Description: Enable/disable display.

  • Page 26: Factory

    “The Standard of the Industry” FACTORY Description: Read/write factory text. Format: FACTORY[=<text>] Limits: Maximum 29 printable characters Example: FACTORY=CUES_110347-999,11/3/2001 FACTORY is a read command of factory-stored system information. It displays customer specific information, including model number, serial number, configuration number, etc. FOCUS Description: Read/write focus speed, position, and near limit.

  • Page 27: Iris

    “The Standard of the Industry” IRIS Description: Read/set iris. Format: IRIS [= (<f-stop>/+/-) ] Limits: f-stop (Closed/28/22/19/16/14/11/9.6/8/6.8 /5.6/4.8/4/3.4/2.8/2.4/2/1.8) Example: IRIS=1.8 Iris is the adjustable lens opening that regulates the amount of light entering the camera. Description: Read maintenance log. Format: Limits: read_only Example:...

  • Page 28: Password

    “The Standard of the Industry” PAGE Description: Read/write terminal page length. Format: PAGE[=<value>/+/-) ] Limits: 5<value<256 Example: PAGE=40 PAGE is a read command of the terminal page length or screen height (setting the page length appropriate to the monitor in use allows the user to read lengthy text one screen at a time.).

  • Page 29: Redgain

    “The Standard of the Industry” REDGAIN Description: Read/set red gain. Format: REDGAIN [=<magnitude>/+/-) ] Limits: -1 < magnitude < 256 Example: REDGAIN=100 Red gain is the level of amplification of the video’s red signal components. RESET Description: Read factory settings/write as defaults/write as active. Format: RESET[=<parameter-group>] Limits:...

  • Page 30: Status

    “The Standard of the Industry” STATUS Description: Read system status. Format: STATUS Limits: read_only Example: STATUS STATUS is a read command of system status. The system responds by displaying the current user access level, current magnification and location, firmware version, firmware checksum, operation clock, date, time, factory-stored device information, name of user currently logged on, serial mode in effect, and video characteristics.

  • Page 31: Whitebalance

    “The Standard of the Industry” WHITEBALANCE Description: Read/set white balance. Format: WHITEBALANCE[= (<setting>/+/-) [, <OnePushTrigger>]] Limits: setting(AUTO/INDOOR/OUTDOOR/ONEPUSH/AUTOTRACKING/MANUAL) ONEPUSHTRIGGER (TRIGGER) Example: WHITEBALANCE=OnePush, Trigger - Auto white balance computes the white balance value output using color information from the entire screen. It outputs the proper value using the color temperature radiating from a black subject based on a range of values from 3000 to 7500K.

  • Page 32: Chapter 7 - After The Inspection

    To keep the OZ™ camera clean, use a damp cloth to wipe down the front panel. Any other maintenance MUST be performed by CUES. If there are any prob- lems with the OZII™ camera, contact CUES Customer Service/Technical Support at 1-800-327-7791.

  • Page 33: Procedure: Replacing Standard Light Bulbs

    “The Standard of the Industry” PROCEDURE: Replacing Standard (Incandescent) Light Bulbs on the CZ301 Lighthead Assembly To remove the lighthead module assembly from the camera body, loosen the 2 captive screws. On the inner-side of the lighthead module assembly, loosen the captive screw located in the middle of the lamp clamp.
  • Page 34 To remove the old light bulb, hold the lamp clamp and carefully pull the light bulb away from the 2-pin connector. Replace the light bulb(s) with CUES P/N EC124. To install the light bulb, hold the lamp clamp and insert the bulb (and spacer) into the 2-pin connector.

  • Page 35: Lighthead Module Assy, Bom And Drawing, Cz301

    “The Standard of the Industry” AR - Lightly lubricate with o-ring lubricant Figure 1: Lighthead Module Assembly, OZII, CZ301 Page 25 1-800-327-7791 www.cuesinc.com...
  • Page 36 “The Standard of the Industry” Lighthead Module Assembly, OZII, CZ301 Fig# Description Lighthead Module Assembly, CZ301, Rev. B CZ301 Housing,Lighthead,OzII CZ010 Bezel,Window,Lighthead,OzII CZ009 Clamp,Lamp,Lighthead Socket,OzII CZ005 Lens,Planocon,Lghthd Window,OzII CZ003 Spacer,Ushio Lamp,OzII CZ076 Insulator,Thrml,Captive Screw,OzII CZ015 Insulator,Thrml,1/8 Dowel Pin,OzII CZ014 Insulator,Thrmal,Contact,Sckt,OzII CZ012 Washer,Teflon,.910 Odx.760idx.010tk HW649...

  • Page 37: Procedure: Replacing Led Assemblies

    “The Standard of the Industry” PROCEDURE: Replacing LED’s on the CZ303 Lighthead Assembly To remove the lighthead module assembly from the camera body, loosen the 2 captive screws. On the inner-side of the lighthead module assembly, carefully grasp and unplug the (2) white plug connectors as shown.
  • Page 38 “The Standard of the Industry” PROCEDURE: Replacing LED’s on the CZ303 Lighthead Assembly Using needle-nose pliers, carefully grasp the back side of the LED assembly and the inside of the plastic shoulder washer as shown. Slowly pull the LED assembly back and upwards to remove.* See important note below.
  • Page 39 “The Standard of the Industry” PROCEDURE: Replacing LED’s on the CZ303 Lighthead Assembly Using needle-nose pliers, replace the LED(s) with CUES P/N CZ304 only. Do not force the LED assembly(s) into the lighthead housing as damage may occur. Prior to securing, ensure that the thermal pad P/N...
  • Page 40 “The Standard of the Industry” PROCEDURE: Replacing LED’s on the CZ303 Lighthead Assembly Insert the (2) white plug connectors back into the 2-pin housing as shown. Ensure that the plug connector wires are routed around the screw heads as shown. 10 Remove and replace the o-ring.

  • Page 41: Lighthead Module Assy, Cz303, Bom & Drawing

    “The Standard of the Industry” Figure 2: Lighthead Module Assembly, LED, OZII, CZ303 Page 31 1-800-327-7791 www.cuesinc.com...
  • Page 42 Lighthead Module Assembly, LED, CZ303, Rev. B CZ303 Housing,Led Lighthead,Oz Ii CZ087 Bezel,Window,Lighthead,Oz Ii CZ009 Collimator,Mod.W/Flts,Led Lthd,Ozii CZ084-1 Lens,Planocon,Lghthd Window,Oz Ii CZ003 Pcb Assy,Led Lighthead,Oz Ii CZ403 Led Assy,Led Lighthead,Oz Ii CZ304 Insulator,Thrml,Captive Screw,Oz Ii CZ015 Insulator,Thrml,1/8 Dowel Pin,Oz Ii CZ014 Insulator,Thrmal,Contact,Sckt,Oz Ii CZ012...

  • Page 43: Appendix A - Record Of Revisions

    This Record of Revision page is designed to allow the manual user to determine the engineering/manufacturing level that the manual is written to. As engineering changes to this hardware are made at CUES, necessary information in the manual will be revised to reflect those changes. The latest change level and the rationale for any change(s) will be explained in tabular format on this page should the need arise to call CUES regarding technical information.

  • Page 44: Video Inspection Warranty

    CUES sees Justified warranty is limited to the repair and fit. In no event shall CUES be liable for special, replacement of parts to return the equipment to an operational condition. Determination as to indirect or consequential damages.

  • Page 45: Operator Notes

    “The Standard of the Industry” OPERATOR NOTES Page 35 1-800-327-7791 www.cuesinc.com...

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