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Summary of Contents for Smipack S440
- Page 3 S440-S560-S560N-S560NA-S870 Use and maintenance manual USE AND MAINTENANCE MANUAL Semiautomatic or manual angular packaging machine S440 - S560 - S560N S560NA - S870 MANUAL CODE: DM210231 CREATION DATE: 03.03.2006 RELEASE: RELEASE DATE: 20.12.2010...
- Page 4 FOREWORD In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you to its wide circle of Clients and wishes that the use of this machine will be for you reason for full satisfaction. S440, S560, S560N, S560NA, S870...
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Page 5: Dichiarazione Di Conformità Ce
(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia. The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30... - Page 6 e alle norme armonizzate di buona pratica costruttiva, tra cui: and with Harmonized Standards: Sicurezza del macchinario. Concetti fondamentali, principi generali di progettazione. Terminologia di base. EN ISO 12100-1 Safety of machinery. Basic concepts, general principles for design. Basic terminology. Sicurezza del macchinario.
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Page 7: Table Of Contents
WEIGHT AND DIMENSIONS OF THE MACHINE ................12 2.3. TRANSPORT AND UNPACKING...................... 12 2.4. ASSEMBLY OF MACHINE S440, S560, S560N AND S560NA ............13 2.5. ASSEMBLY OF MACHINE S870 ...................... 14 2.6. POSITIONING OF ROLLER UNIT (S560N E S560NA) ..............15 2.7. - Page 8 Tav. 1 Tank group ......................38 Tav. 2 Outlet product carrier group ................39 Tav. 3 Cooling group ......................40 Tav. 4 Hood group(S440 - S560 - S560N - S560NA) Tav.1..........41 Tav. 5 Hood group (S440-S560-S560N-S560NA) Tav.2 ..........42 Tav. 6 Hood group (S870) Tav.1 ..................43 Tav.
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Page 9: Regulations And General Instructions
We would like to thank you in advance for all the suggestions that you may want to forward to us in order to bring about further improvements to the machine. SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel. +39.0345.40400 - Fax +39.0345.40409 1.2 WARRANTY CONDITIONS... -
Page 10: Remarks On General Safety
Do not install the machine in areas posing a risk of explosion or fire. • Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A. declines any responsibility on the safety of its machines. •... -
Page 11: Legend
S440-S560-S560N-S560NA-S870 Use and maintenance manual ATTENTION! The operator, the maintenance and cleaning personnel must scrupulously adhere to both the regulations for the prevention of accidents and the safety regulations of the Country of destination of the machine and the plant, besides the instructions, warnings and general rules concerning the safety included in this manual. -
Page 12: Machine Installation
167 Kg 2.3 TRANSPORT AND UNPACKING SMIPACK S.p.A. in function of the means of transport and of the type of products to be shipped utilizes packagings adequate to guarantee the integrity and preservation during transportation. It is recommended to handle with great care the machine during transport and positioning. -
Page 13: Assembly Of Machine S440, S560, S560N And S560Na
S440-S560-S560N-S560NA-S870 Use and maintenance manual • (S440, S560, S560N and S560NA) : remove the reel holder 2. • Remove the pack 3 containing four legs and four wheels. • (S560N and S560NA) Remove the roller unit 4 . • Unscrew the four clamping screws 5 to the pallet and the 4 feet 7. -
Page 14: Assembly Of Machine S870
For the positioning of the reel holder operate in the following way: • Position the reel holder 3 in its guides. • Climb over the stopper 4 by a screw-driver. Fig. 2.4.2 2.5 ASSEMBLY OF MACHINE S870 Unscrew the bolts from the pallet, lift the machine by means of a lift, remove the plates 1, then assemble the four wheels 2, as indicated in the picture. -
Page 15: Positioning Of Roller Unit (S560N E S560Na)
S440-S560-S560N-S560NA-S870 Use and maintenance manual 2.6 POSITIONING OF ROLLER UNIT (S560N E S560NA) • nsert the roller unit in the couplings 1 of the conveyer belt locking it with the roller 2 in its holes 3. • During the assembly and disassembly operations avoid to laterally push the roller unit since... -
Page 16: Technical Data For The Electric Connection
In the case which someone wants access to the electrical system, remember to turn off the power supply and wait at least 5 minutes before operating. 2.9 TECHNICAL DATA FOR THE ELECTRIC CONNECTION S560 / S440 S560NA S870 S870 S560N... -
Page 17: Information On The Machine
Use and maintenance manual 3. INFORMATION ON THE MACHINE 3.1 MACHINE PERFORMANCE The SMIPACK S.p.A. packaging machine is equipped with a simple but complete control panel connected to a microprocessor system guaranteeing high level performance and great autonomy to the operator. -
Page 18: Machine Identification
3.6 MAXI. PRODUCT DIMENSIONS Fig. 3.6.1 MOD. WEIGHT >0,05 Kg S440 <10 Kg >0,05 Kg S560 <15 Kg >0,05 Kg S560N <15 Kg >0,05 Kg S560NA <15 Kg... -
Page 19: Band A Calculation
S440-S560-S560N-S560NA-S870 Use and maintenance manual µm poliolefin) with a thickness varying from 10 to 30 , also carrying drawings and personalised wording, as long as the same comply with the provisions of the laws in force. The film, used in the one-fold execution, can be micro-punched, going through the micro-punches of the machine itself. -
Page 20: Preparation To The Use Of The Machine
It increases the value of the selected parameter It decreases the value of the selected parameter 4.2 MACHINE S440-S560-S870 SWITCH ON Turn the main switch of the control panel ON. At first, the electronic board of all packaging machines will display the machine model and the... -
Page 21: Start-Up Of The Semi-Automatic Machine (S560N) And Of The Automatic Machine (S560Na)
S440-S560-S560N-S560NA-S870 Use and maintenance manual shrinking), as well as the memory in use and the number of processed products. 4.3 START-UP OF THE SEMI-AUTOMATIC MACHINE (S560N) AND OF THE AUTOMATIC MACHINE (S560NA) Turn the main switch ON and then press the key If you press the emergency button, situated on the machine front side, the cycle will stop. -
Page 22: Memory Adjustment
2 • Heat-shrinking mode : the product is packaged in a clinging packet Press the key ; the following message will be displayed: Fig. 4.4.2 In heat-shrinking mode, if the word "heating" is displayed and the led of the key intermittent, the machine can only carry out sealing cycles (the mode AUTO is not operating) until the oven heating elements reach the set temperature (see the parameter "oven temperature"... -
Page 23: Parameters Menu
S440-S560-S560N-S560NA-S870 Use and maintenance manual 4.6 PARAMETERS MENU Press the key in order to enter the Menu of the machine adjustment parameters. If you press the key in the menu, the following parameters will be displayed: 1 • Sealing temperature Menu to adjust the sealing temperature (value 0-10) Fig. - Page 24 4 • Shrinking waiting time Menu to adjust the waiting time between the sealing end and the heat-shrinking start. (value 0-1) Fig. 4.6.4 It must be used with values different from 0 if there are problems due to the film tear along the sealed side.
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Page 25: Hidden Menu
S440-S560-S560N-S560NA-S870 Use and maintenance manual If a value higher than 0,5 is set up, the bell unit descent time is delayed from the moment which the conveyor stops. Therefore, if you increase the value "auto cycle" the bell opening and closure speed decreases. -
Page 26: Parameters Storage In The Hidden Menu
8 • Bar pressure (S560NA) By pressing the key the following message will be displayed: Fig. 4.7.3 This parameter increases or decreases the sealing pressure. The keys allow you to modify the value by 1 unit (value 0 to 10). 9 •... -
Page 27: Legend Of The Displayed Symbols And Messages
S440-S560-S560N-S560NA-S870 Use and maintenance manual 4.9 LEGEND OF THE DISPLAYED SYMBOLS AND MESSAGES Insert the packet Film sealing in progress Heat-shrinking in progress Heat-shrinking fans on (S560N/S560NA) Exiting package (S560NA) Bell closing movement (S560NA) Bell opening movement 4.10 FILM REEL INSERTION •... -
Page 28: Punches Adjustment
The number of punches to be used depends on the width of the packets to be packaged. For small packets, one punch can be enough. In the machines series S440-S560-S560N-S560NA two punches are available, whereas there are three of them in the S870. It is possible to adjust the punches (A) at different distances from the contrast (B) by turning the punch (see Fig. - Page 29 S440-S560-S560N-S560NA-S870 Use and maintenance manual Fig. 4.12.1 (S440, S560 and S870) The screened plate 7 has to be adjusted through controls 5-6 according to the height of the product to be packaged. For a good packaging, film sealing must take place at half the product height...
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Page 30: Bell Adjustment
4.13 BELL ADJUSTMENT To adjust the bell opening width act on the retainer 1 making it slide in its guide (except for the S560NA). To adjust the bell opening force operate on the special variator 2: • rotate anticlockwise to reduce it. •... -
Page 31: First Film Sealing
S440-S560-S560N-S560NA-S870 Use and maintenance manual 5.3 FIRST FILM SEALING The operation to be performed, before starting products packaging, is the introduction of the film for about 10 cm 1 in the packaging tank (Fig. 5.3.1), then lower the bell 2 and press it on the... -
Page 32: Machine Limitations And Specifications Of Use
Using your left hand, pull the film and with your right hand bring the product inside the packaging tank, positioning it on the netting, and being careful to leave 1-2 cm of space from the sealing blade. Lower the bell and, the second it touches the sealing blade, press with a pressure of 10-15 Kg (except for the S560NA fig. -
Page 33: Dangerous Areas
S440-S560-S560N-S560NA-S870 Use and maintenance manual • Inflammable products. • Explosive products. • Aerosol bombs of any kind. • Loose powders and volatile products. • Loose products with a format smaller than the netting holes. It is not possible to package anything that is not foreseen which can in any way be dangerous to the user and damage the machine itself. -
Page 34: Electronic Board Removal
Inspection of the key-board 6.1 ELECTRONIC BOARD REMOVAL If it is necessary to replace the electronic board, please proceed as follows (see Fig. 6.2.1): Disconnect the voltage and wait for at least 5 minutes before starting any operation. • Remove the connector 1 by pressing by the sides, as indicated on the label. •... -
Page 35: Routine Maintenance
S440-S560-S560N-S560NA-S870 Use and maintenance manual 7. ROUTINE MAINTENANCE PRECAUTIONS DURING ROUTINE MAINTENANCE. Before starting any maintenance operation, described in this chapter, unless otherwise required, switch the machine off, switch the voltage off, acting on the main switch and pull out the power supply cable from the mains. -
Page 36: Residual Film Removal And Miscellaneous
7.2 RESIDUAL FILM REMOVAL AND MISCELLANEOUS Before removing any film residues and impurities deposited on the hot parts of the machine wait until the machine has cooled down For the cleaning of the lower bell, remove the netting and the larger residues, then go over using a vacuum cleaner. -
Page 37: Coolant Control (S560N, S560Na And S870)
S440-S560-S560N-S560NA-S870 Use and maintenance manual 7.5 COOLANT CONTROL (S560N, S560NA and S870) Fig. 7.5.1 Every month check that the level of the coolant liquid is included between the min. valve and the max one; on the contrary unscrew the cap 1 and top up with antifreezing liquid. -
Page 38: List Of Spare Parts
7.7 LIST OF SPARE PARTS In order to be able to appropriately carry out routine maintenance, it is necessary to always have available the following set of accessories and spare parts: 1 • Tank group S560N Description S440 S560 POS. S560NA spare parts MY020013... -
Page 39: Tav. 2 Outlet Product Carrier Group
S440-S560-S560N-S560NA-S870 Use and maintenance manual 2 • Outlet product carrier group Description POS. S440 S560 S870 spare parts MY100010 MY100007 MY100011 FLAT BAR MA212721 MA215959 MA212787... -
Page 40: Tav. 3 Cooling Group
3 • Cooling group Description S560N-S560NA S870 POS. spare parts MY030010 MY030011 BLOW-BY PUMP (50 Hz) EM250005 EM250005 BLOW-BY PUMP (60 Hz) EM250020 EM250020 RADIATOR MA230738 MA230738... -
Page 41: Tav. 4 Hood Group(S440 - S560 - S560N - S560Na) Tav.1
S440-S560-S560N-S560NA-S870 Use and maintenance manual 4 • Hood group(S440 - S560 - S560N - S560NA) Tav.1 Description S440 S560 S560N S560NA POS. spare parts MY070029 MY070019 MY070023 MY070003 HOOD GROUP MH100001 MH100002 MH100002 MH100002 PLATE MA212645 MA212645 MA212645 PIVOT MA107045... -
Page 42: Tav. 5 Hood Group (S440-S560-S560N-S560Na) Tav.2
5 • Hood group (S440-S560-S560N-S560NA) Tav.2 Description POS. S440 S560 S560N S560NA spare parts PTFEPLATE MP200504 MP200504 MP200504 MP200504 PLATE MP400381 MP400381 MP400381 MP400381 BUSH MF800236 MF800236 MF800236 MF800236 PLATE MA229832 MA229832 MA229832 MA221584 PLATE MA212650 MA212650 MA212650 MA212650 MA111704... -
Page 43: Tav. 6 Hood Group (S870) Tav.1
S440-S560-S560N-S560NA-S870 Use and maintenance manual 6 • Hood group (S870) Tav.1 S870 POS. Description spare parts MY700026 HOOD GROUP MH100003 PLATE MA212645 PIVOT MA107045 SPRING MA105986 SUPPORT MA600291 LIMIT SWITCH EF010050... -
Page 44: Tav. 7 Hood Group (S870) Tav.2
7 • Hood group (S870) Tav.2 S870 POS. Description spare parts MY050003 PTFE MP200504 SECTION BAR MP400381 BUSH MF800236 PLATE MA229832 PLATE MA212650 MA111704 TUBE MA302204 COMPRESSION SPRING MF100925 MA111526 MA111525 MA112646 ELECTROMAGNET EG210069... -
Page 45: Tav. 8 Sealing Group
S440-S560-S560N-S560NA-S870 Use and maintenance manual 8 • Sealing group S440 S560 S560N POS. Description spare parts MY050007 MY050008 MY050002 PLATE MA212833 MA212834 MA212834 GUIDE MA212730 MA212673 MA212673 GROUP MH040001 MH040001 MH040001 GUIDE MA212731 MA212674 MA212674 TENSIONIING DEVICE GROUP MH030001 MH030001... -
Page 46: Tav. 9 Automatism Group
9 • Automatism group S560NA POS. Description spare parts MY070000 JOINT HEAD MF600066 SHAFT MA105897 ROUND BAR MA105899 CABLE EG010765 JOINT HEAD MF600067 BEARING MF801062 SHAFT MA110568 TOOTHED PULLEY MA401792 LIMIT SWITCH EF010049 BELT MF500607 TOOTHED PULLEY MA401790 GEARMOTOR EM600183... -
Page 47: Tav. 10 Outlet Product Carrier Group
S440-S560-S560N-S560NA-S870 Use and maintenance manual 10 • Outlet product carrier group S560N - S560NA POS. Description spare parts MY090006 GEARMOTOR EM600208 TAPE MA500350 COUPLER MF900598 SHAFT MA107987 TUBE MA302107 CHASED HUB MA105987 BEARING MF801059 SEEGER RING MF100012 BUSH MF800237 ROLLER... -
Page 48: Tav. 11 Reel Holder Group
11 • Reel holder group Description S440 S560-S560N-S560NA S870 POS. spare parts MY140018 MY140017 MY140020 CONE GROUP MH150001 MH150001 MH150003 TEAR TAB PRINT GROUP MH120004 MH120004 MH120007 CONTRAST GROUP MH130003 MH130003 MH130005 Description S440 S560-S560N-S560NA S870 POS. spare parts MY170009... -
Page 49: Tav. 12 Trolley Group
S440-S560-S560N-S560NA-S870 Use and maintenance manual 12 • Trolley group POS. Description spare parts S440 - S560/N-NA WHEEL MF900713 WHEEL MF900714 WASHER 06 SCREW M06x16... -
Page 50: Tav. 13 Roller Unit Group
13 • Roller unit group S560N-NA POS. Description spare parts MY120005 ROLLER GROUP MH200037... -
Page 51: Tav. 14 Elevating System Group
S440-S560-S560N-S560NA-S870 Use and maintenance manual 14 • Elevating system group S560N-S560NA POS. Description spare parts MY110001 SHAFT MA105864 BUSH MF800237 HAND WHEEL MA900540... -
Page 52: Tav. 15 Kit For Film Scrap Recovery
15 • Kit for film scrap recovery S560 - S560N-NA POS. Description spare parts MY190002 PLATE MA234164 MA112671 LIMIT SWITCH EF010052 GEARMOTOR EM600198 SWITCH EP010132 BUSH MF801202 MA105888 BEARING MF800036 MA111310 MA111659... -
Page 53: Tav. 16 Kit For Film Scrap Recovery
S440-S560-S560N-S560NA-S870 Use and maintenance manual 16 • Kit for film scrap recovery S870 POS. Description spare parts MY190005 PLATE MA234164 MA112671 GEARMOTOR EM600198 LIMIT SWITCH EF010052 BUSH MF801202 SWITCH EP010132 MA105888 BEARING MF800036 MA111310 MA111659... -
Page 54: Tav. 17 Electrical Diagram Group S440 - S560
17 • Electrical diagram group S440 - S560 POS. Description spare parts S440 S560 FLEXTRON-MASTER KZ010131 KZ010131 FLEXTRON-POWER BASE KZ010147 KZ010147 SWITCH EP010230 EP010230 TRANSFORMER ET010133 ET010132 FUSE EE500012 EE500013 FUSE SOCKET EE500063 EE500063 EK020022 EK020022... -
Page 55: Tav. 18 Electrical Diagram Group S560N
S440-S560-S560N-S560NA-S870 Use and maintenance manual 18 • Electrical diagram group S560N POS. Description spare parts S560N FLEXTRON-MASTER KZ010131 FLEXTRON-POWER BASE KZ010147 SWITCH EP010230 TRANSFORMER ET010132 FUSE EE500013 FUSE SOCKET EE500063 EK020022 EMERGENCY BUTTON EP010198 CONTACT EP010200... -
Page 56: Tav. 19 Electrical Diagram Group S560Na
19 • Electrical diagram group S560NA POS. Description spare parts S560NA FLEXTRON-MASTER KZ010131 FLEXTRON-POWER BASE KZ010147 FLEXTRON PWR OUT. (=FLEXTRON BELL) KZ010142 SWITCH EP010230 TRANSFORMER ET010132 FUSE EE500013 FUSE SOCKET EE500063 EK020022 RELAY SWITCH EE100073 START BUTTON EP010192 CONTACT EP010199 EMERGENCY BUTTON EP010198 CONTACT... -
Page 57: Tav. 20 Electrical Diagram Group S870 3Ph 400V
S440-S560-S560N-S560NA-S870 Use and maintenance manual 20 • Electrical diagram group S870 3PH 400V POS. Description spare parts S870 3PH 400V FLEXTRON-MASTER KZ010131 SWITCH EP010230 FLEXTRON-POWER BASE KZ010138 TRANSFORMER ET010126 TRANSFORMER ET010189 FUSE EE500011 FUSE SOCKET EE500023 FUSE EE500012 FUSE SOCKET... -
Page 58: Tav. 21 Electrical Diagram Group S870 3Ph 230V
21 • Electrical diagram group S870 3PH 230V POS. Description spare parts S870 3PH 230V FLEXTRON-MASTER KZ010131 SWITCH EP010230 FLEXTRON-POWER BASE KZ010138 TRANSFORMER ET010176 FUSE EE500011 FUSE EE500012 FUSE EE500029 FUSE SOCKET EE500023 FUSE SOCKET EE500065 RELAY SWITCH EE100110 RELAY EE300113 EK020022 FUSE SOCKET TERMINAL... -
Page 59: Tav. 22 Wiring Diagram S440
22 • WIRING DIAGRAM S440... -
Page 60: Tav. 23 Wiring Diagram S560
23 • WIRING DIAGRAM S560... -
Page 61: Tav. 24 Wiring Diagram S560N
24 • WIRING DIAGRAM S560N... -
Page 62: Tav. 25 Wiring Diagram S560Na
25 • WIRING DIAGRAM S560NA... -
Page 63: Tav. 26 Wiring Diagram S870 3Ph 400V
26 • WIRING DIAGRAM S870 3PH 400V... -
Page 64: Tav. 27 Wiring Diagram S870 3Ph 230V
27 • WIRING DIAGRAM S870 3PH 230V... -
Page 65: Anomalies And Failures - How To Remedy
S440-S560-S560N-S560NA-S870 Use and maintenance manual 8. ANOMALIES AND FAILURES - HOW TO REMEDY 8.1 PROBLEMS AND SOLUTIONS Tab. 8.1.1 PROBLEM CAUSE SOLUTION SMOKE DURING REDUCE SEALING HIGH TEMPERATURE SEALING TEMPERATURE CHECK THAT THE WORD HEAT- HEAT-SHRINKING SHRINKING APPEARS ON THE... -
Page 66: Audio Warning Of Problems
8.2 AUDIO WARNING OF PROBLEMS Cyclically, the program performs a number of controls. If there are any anomalies, the electronic board will emit an acoustic signal (beep) and the number of the problem is displayed. Once the problem is solved, it will be possible to reset the electronic board display by pressing the key or any other key. - Page 67 S440-S560-S560N-S560NA-S870 Use and maintenance manual • Check the correct operation of the board cooling fan. • Check the correct operation of the cooling fan of the boards zone, in the machines that are equipped with this fan. If the problem persists, stop the sealing and heat-shrinking operations, switch the machine off and call the servicing centre.
- Page 68 ERROR 14: Open bell micro error Solution: • Check the operation of the open bell micro (EF010049). • Check the correct connection of the bell automatism motor. • Check the fuses F2 and F3 situated on the bell inversion module. If the problem persists, switch the machine off and call the servicing centre.
- Page 70 SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the proper or improper use of this manual or of the system software. SMIPACK S.p.A. has the right to make technical modification on their system and in their manual without...
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