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CONVEY-ALL 2250 Assembly Manual

Truck load conveyor with self-propulsion
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2250 • 2258
TRUCK LOAD CONVEYOR
with Self-Propulsion
ASSEMBLY MANUAL

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  • Page 1 2250 • 2258 TRUCK LOAD CONVEYOR with Self-Propulsion ASSEMBLY MANUAL...
  • Page 2 This page intentionally left blank...

  • Page 3: Table Of Contents

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion TABLE OF CONTENTS DESCRIPTION PAGE Section 1: INTRODUCTION ..... . . 1-1 Section 2: SAFETY.
  • Page 4 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion TABLE OF CONTENTS DESCRIPTION PAGE Section 6: TUBE ASSEMBLY ..... . 6-1 6.1 Conveyor Belt .

  • Page 5: Section 1: Introduction

    - Assembled tube will measure 54 feet (2250-TL), 63 feet (2258-TL) laying on the ground. - The finished conveyor will be 9 feet wide and 14 - 16 feet high in transport position.
  • Page 6 Meridian is committed to innovation and reinvestment and as a result, the company maintains a portfolio of patents and intellectual property. For more information on our patents please see our website: www.convey-all.com/patents Revised 07.2023...

  • Page 7: Section 2: Safety

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Section 2: SAFETY 3 Big Reasons why safety The Safety Alert Symbol is important to you: identifies important safety • Accidents Disable and Kill messages on the conveyor • Accidents Cost and in this manual. •...

  • Page 8: Safety Orientation

    2.2 GENERAL SAFETY YOU are responsible for the SAFE assembly • Read and understand the Assembly of your Convey-All® truck load conveyor. Be Manual and all safety messages sure that everyone who will assemble, operate, before setting up, maintaining or maintain or work around it, is familiar with the adjusting the equipment.

  • Page 9: Work Preparation

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 2.3 WORK PREPARATION 2.4 ASSEMBLY SAFETY • Personal protective equipment (PPE) • Follow good shop practices: include: - Keep assembly area clean and dry. - Protective shoes with - Be sure electrical outlets and tools slip resistant soles are properly grounded.

  • Page 10: Safety Decals

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 2.5 SAFETY DECALS 2.6 HYDRAULIC SAFETY • Keep safety decals clean and legible at all • Never use Teflon tape to seal threads! times. It does not hold at high pressure. Always use Loctite® 545 Thread •...

  • Page 11: Engine Safety

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 2.7 ENGINE SAFETY • Read and understand the operating • Do not tamper with governor springs, governor manual provided with the engine. links or other parts which may increase the governed engine speed. •...

  • Page 12: Tire Safety

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 2.8 TIRE SAFETY 2.9 BATTERY SAFETY • Failure to follow procedure when • Keep all sparks and flames away from mounting a tire on a wheel or rim batteries, as gas given off by electrolyte is can produce an explosion and may explosive.

  • Page 13: Section 3: Preparation

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Section 3: PREPARATION Prepare to assemble the conveyor by: cleaning the area, gathering lift equipment, stands and tools. Measurements are made in Feet ( ) and Inches ( ). TOOLS Tool requirements include but are not limited to: •...

  • Page 14: Prepare For Assembly

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion RECEIVING The conveyor is shipped from the factory in two crates, with the tubes strapped on top. The first crate contains the axle with engine installed. The second contains the rest of the parts.

  • Page 15: Section 4: Undercarriage Assembly

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Section 4: UNDERCARRIAGE ASSEMBLY The engine is normally installed onto the axle in the factory, before shipping. These instructions are included in case it needs to be assembled on site. EQUIPMENT WEIGHT HAZARD Stands must hold 2500 lb in weight, and be stable.
  • Page 16 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion EQUIPMENT WEIGHT HAZARD Use lift equipment rated to hold 2000 lb. 4. Place the engine onto the dampeners and bolt securely. 5. Bolt the power shut-off switch to the axle Fig 7 - Engine frame, between the engine and hydraulic oil reservoir.

  • Page 17: Fuel Tank And Hydraulic Reservoir

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4.2 FUEL TANK AND HYDRAULIC RESERVOIR 14. The fuel tank is assembled at the factory. Fig 11 - Fuel tank - The drain plug is located at the bottom end. Fig 12 - Fuel tank drain plug - Safety decals are attached.
  • Page 18 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion b. Reservoir access cover assembly: - A rubber gasket lays between the reservoir and cover and bolted together. - Use silicone to seal the top and bottom of the gasket into place. c.
  • Page 19 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 16. Bolt the Hydraulic Reservoir and Fuel Tank together. Fig 19 - Hydraulic and fuel tanks 17. Sit the combined tanks onto rubber washers. - Fasten to the axle frame with bolts and springs.
  • Page 20 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion HYDRAULIC SEALANT HAZARD Never use Teflon tape to seal threads! It does not hold at high pressure. Always use Loctite® 545 Thread Sealant. Note: Refer to schematic for specific hydraulic fittings and hose lengths. Fig 23 - Hydraulic filter bracket 21.
  • Page 21 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Note: If equipped with a hydraulic oil cooling fan, the orientation of fittings on the filter need to change to give room. 28. Add the hydraulic supply fittings to the reservoir. - Use Loctite® 545 Thread Sealant. 29.

  • Page 22: Undercarriage Frame

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4.3 UNDERCARRIAGE FRAME Note: - The right-side stabilizer arm is already attached to secure the axle. - leave the left-side open to allow access into the centre of the undercarriage. Fig 31 - Right-side (passenger-side) stabilizer arm 34.

  • Page 23: Steering Frame Assembly

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4.4 STEERING FRAME ASSEMBLY 37. Bolt the left-side (driver-side) Stabilizer Arm to the axle. 38. Attach the Mover Kit Frame Sub Assembly to the end of the side arms. Fig 35 - Mover kit sub-assembly 39.
  • Page 24 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Fig 39 - Steering motor 44. Position the rod-end of the hydraulic cylinder (2-1/2” bore x 12” stroke) between the two fingers of the Wheel/Motor Mount Bracket. - Insert the Frame to Cylinder Pivot Pin to fasten the cylinder in place.

  • Page 25: Hydraulic Connections

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 47. Add a grease zerk to the both ends of the hydraulic cylinder. 4.4.1 Hydraulic Connections: HYDRAULIC SEALANT HAZARD Never use Teflon tape to seal threads! Fig 43 - Steering cylinder It does not hold at high pressure. Always use Loctite®...
  • Page 26 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 51. Connect the 1-1/4 x 27” and 3/4 x 27” hoses to the fittings on the hydraulic oil reservoir. - Run these two supply hose to the ports under the pumps. 52. Attach the 3/4 x 63” supply hose from the pump, to the port on the far right side of the (BM70/SD11/1) conveyor belt motor valve.
  • Page 27 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 58. Attach those hoses to the third set of ports on the valve. - 48” hose to the right, inner, rear port. - 43” hose to the right, inner, front port. 59. Connect a 55” hose to the top port (C1) on the hydraulic manifold.
  • Page 28 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 63. On the other side of the relief valve, attach these hoses: - 1/2 x 163.5” (a) hose to the “T” at port 2 (P2) on the side of the valve. - 1/2 x 163.5” (b) hose to “T” at port 1 (P1) on the bottom of the valve.
  • Page 29 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 69. Secure the two 1/2 x 163-1/2” hoses to the steering wheel drive motor. - Hose (a) to one port. - Hose (b) to the other port. 163.5b 70. Attach 3/8 x 186” (15’ 6”) hoses to the steering hydraulic cylinder.

  • Page 30: Oil Cooling Fan (If Equipped)

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4.5 OIL COOLING FAN (if equipped) 1. Bolt the Cooling Fan Cross Arm to the Stabilizer Arms in between the axle and Stabilizer Arm Brace. Fig 65 - Cross arm with hydraulic oil cooling fan Fig 66 - Cross arm with hydraulic oil cooling fan 2.
  • Page 31 BLACK WHITE 7R W Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion RED & GREEN 1R BK 6L GREEN ACTUATOR 7L BK SWITCH 7R W 4. Bolt the control box to the frame of the fan. 4R BK 6R W 8L BK 7R W GROUND...

  • Page 32: Undercarriage Lift Frame

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4.6 UNDERCARRIAGE LIFT FRAME 4.6.1 Hopper Scissor Lift Frame: 6. Bolt the Front Lower Scissor Arms (a) to the Mover Kit Steering Frame Assembly. - Do not tighten. 7. Bolt the Front Scissor Arm Stop (b) to the scissor arm.
  • Page 33 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 12. Attach the Front Upper Scissor Arm Brace, to the arms which are above the Mover Kit Steering Frame Assembly. - Do not tighten the nuts. Fig 76 - Hopper lift hydraulic cylinder 13.

  • Page 34: Tube Scissor Lift Frame

    ± ° PROJECT/CUSTOMER NAME: 20. Bolt the Rear Bottom Scissor Arm Brace TC22 PART DESCRIPTION: 2250-TL UNDERCARRIAGE between the two scissor arms. WWW.MERIDIANMFG.COM THIS DRAWING IS THE EXCLUSIVE PROPERTY OF MERIDIAN WEIGHT: PROCESS: MFG INC. DUPLICATION BY ANY MEANS IS PROHIBITED - Do not tighten bolts.
  • Page 35 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 22. Bolt the Rear Upper Scissor Arm Brace between the upper arms. - Do not tighten bolts. Note: Install the upper brace, with the cylinder brackets angled down. Fig 84 - Rear upper scissor arm brace 23.
  • Page 36 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 28. Connect the 3/8 x 49” hose to the cap-end port of the tube lift hydraulic cylinder. - Refer to the hydraulic schematic for fittings and restrictor information. 29. Fasten the hose to the Rear Lower Scissor Arm with hose clamps.

  • Page 37: Torsion Axle (If Equipped)

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4.7 TORSION AXLE (if equipped) Note: If equipped with a Torsion Axle, the rear axle includes axle mount plates instead of wheel hubs. Fig 90 - Torsion axle mount plate - left-side Fig 91 - Torsion axle mount plate - right-side 1.
  • Page 38 RELAY Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion GREEN - Running Lights 85 (BK) BLACK - 12V Power YELLOW - Reverse Lights BROWN - Right Turn & Stop 30 (BL) RED - Left Turn & Stop 3. Add the fenders and the lights. BLUE - Electric Brake 86 (W) WHITE - Ground...

  • Page 39: Finish The Undercarriage

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4.8 FINISH THE UNDERCARRIAGE 1. Bolt the wheels on to the axle. - Tighten the bolts to their specified torque. Fig 97 - Wheels 2. Use self-tapping screws to secure the document holder to the driver side Front Lower Scissor Arm.
  • Page 40 GREEN = c85 m10 y100 k0 and wiring for the oil cooler. BLUE = c100 m70 y0 k0 2250-TL - Control Box at Valve Bank Wiring Diagram BROWN = c35 m60 y80 k2 L = LEFT-SIDE R = RIGHT-SIDE...

  • Page 41: Section 5: Hopper Assembly

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Section 5: HOPPER ASSEMBLY The hopper is normally assembled in factory, before shipping. These instructions are included in case assembly is required. • The S-Neck, Open Transition Hopper with Collapsible Canvas, is standard. Refer to Section 6 for canvas and flashing installation.
  • Page 42 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion IMPORTANT: Use anti-seize lubricant when fastening stainless steel bolts. 3. Add 5/8 x 6” bolts to the weldments behind the idler roller. - Tighten with hex nuts. - Note: These bolts will be used to adjust the belt tension at the roller.
  • Page 43 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 9. Bolt the hitch to the front of the hopper. Fig 108 - Hopper hitch 10. Bolt the hopper frame along the sides. Note: Refer to Section 6 for canvas and flashing installation. Fig 109 - Hopper frame, shown with canvas installed Revised 02.2024...

  • Page 44: Railcar Hopper (If Equipped)

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 5.1 RAILCAR HOPPER (if equipped) The railcar hopper is an alternative to the standard collapsible canvas hopper. • The rollers are installed similar to the beginning of Section 5. • Idler Roller Flashing covers the front of the hopper.

  • Page 45: Hopper With Hold-Down Wheels (If Equipped)

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 5.2 HOPPER with HOLD-DOWN WHEELS (if equipped) This hopper is designed with wheels to hold down the belt while it transitions between the hopper and tube. The hopper has the same spring-loaded canvas frame as the standard open transition, s-neck hopper.
  • Page 46 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion This page intentionally left blank Revised 02.2024...

  • Page 47: Section 6: Tube Assembly

    Check drawings and bill of materials for component placement, size of bolts and other fasteners to use during assembly. Tube Layout: • 2250-TL has two, 12 gauge tube sections. • 2258-TL has a third shorter section which is placed at the discharge end.
  • Page 48 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4. Place the Hopper in front of tube. Note: Follow the same procedure for canvas or railcar hopper. - Raise discharge end of tube. - Fit the tube over the hopper flange. IMPORTANT: Ensure tube seam is to the top.
  • Page 49 3’ 3” 6’ 6” 12’ 7/8” 19’ 22’ 2-3/8” 27’ 2-1/4” 32’ 2-1/8” 12’ 9” Fig 124 - 2250-TL tube component locations Table 1 - Tube Components ITEM PART # DESCRIPTION 503055 POSITIVE DRIVE BOX W/FIXED DRIVE ROLLER 504221 OPEN TRANSITION HOPPER...
  • Page 50 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 11. Attach the Windguard Mount Bracket to a tube clamp, and place it next to the hopper flange. - Snug up, but do not tighten bolts. Fig 126 - Windguard mount bracket 12.
  • Page 51 The second Type 6 Tube Clamp (on discharge-side) will contain brackets for the cable bridging support arm. 18. 2250-TL: Bolt 3 more Return Roller Bracket to Type 3 Tube Clamps. - Do not tighten the bolts. 2258-TL: Bolt 4 Return Roller Brackets to clamps on the second tube.
  • Page 52 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 22. Bolt the Winch onto its mount. 23. Place the Flanged and regular Return Rollers into their brackets. Refer to Figure 102 or 103 Note: One end of the roller shaft is fixed. Insert it first.

  • Page 53: Conveyor Belt

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.1 CONVEYOR BELT 25. Hang the conveyor belt roll off the ground between the drive box and the second Undercarriage Mount. IMPORTANT: Be sure the belt is rolled smooth side up. 26. Thread the belt through the Undercarriage Fig 136 - Conveyor belt under tube Mount, and over the return rollers.
  • Page 54 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Note: Review the transition schematic for threading the belt through hopper. Follow the same belt path for canvas or railcar hopper. Fig 140 - Hopper transition belt path 33. From the tube, feed the belt underneath, before the first transition rollers.
  • Page 55 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 37. Feed belt around the hopper tail roller. IMPORTANT: Be sure hopper end-flashing stays in place. Belt goes under flashing. Flashing sits on top. Fig 144 - Return belt beneath hopper 38. The belt now leads under the hopper. 39.
  • Page 56 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 43. Bring the belt over the outside, rear roller, and back through the drive box to the front. 44. Guide the belt around the top, front roller. - Back inside, and around the bottom, front roller.

  • Page 57: Belt Tension And Tracking

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.1.1 Belt Tension and Tracking: 53. Tighten the bolts on the tail roller bearings. 54. Measure the distance between tail roller shaft ends and front edge of the hopper. - The measurements must be equal, for the belt to track correctly when running.
  • Page 58 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion The belt is properly aligned when it rotates in the centre of the rollers. Check it at the discharge roller, hopper rollers, and in the drive box. Note: If belt is out of alignment, it will move to the loose side.

  • Page 59: Discharge Spout

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.2 DISCHARGE SPOUT The discharge comes in two parts: • Discharge hood • Discharge spout Fig 158 - Discharge 67. Lift the hood into place. Bolt the hoop to the housing on both sides. Fig 159 - Attach discharge hood 68.

  • Page 60: Electric Actuator (If Equipped)

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.2.1 Electric Actuator (if equipped): If the conveyor includes an electric actuator and it’s wiring harness kit, install it now. Refer to Section 6.5 to run electric cables. 71. Bolt the Electric Actuator Mount onto the top of the discharge housing.

  • Page 61: 2258-Tl Cable Bridging

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.3 - 2258-TL CABLE BRIDGING Note: Only the 2258-TL has cable bridging. 1. Attach the Cable Bridging Support Arms to the second Type 6 Tube Clamp (contains brackets) on the upper Undercarriage Mount.
  • Page 62 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion IMPORTANT: Live-end of cable Position “U” of bolt over dead-end of cable. Live-end rests in saddle. Tighten nuts evenly, alternate from one nut to other until recommended torque is reached. Dead-end 9. Tighten both cable clamps. Fig 169 - Live-End and Dead-End of clamped cable - Position the second clamp 4 inches in from the end of dead end cable.

  • Page 63: Cable Tension

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.3.1 Cable Tension: Note: Hold cable thimble when adjusting eye bolt. Keep the cable straight. IMPORTANT: Snug up hopper-end eye bolts. Set tension with discharge-end eyebolts. Fig 172 - Tighten discharge eye bolts Leave as much adjustment capacity as possible, at hopper end.

  • Page 64: Windguards

    Return roller brackets are positioned • Some trimming is required. Cut with to fasten the windguards to. a grinder to reduce flaring. Fig 175 - 2250-TL windguard location Fig 176 - 2258-TL windguard location Table 2 - Windguard Locations ITEM...
  • Page 65 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 1. Lay out the windguards along side of the tube. 2. Install the precut Discharge Windguard first. Note: Position windguard against Return Roller Bracket support arm weld, and lay it down on the arm. Fig 177 - Discharge windguard 3.
  • Page 66 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6. Position the Hopper to Drive Box Windguard. - Attach windguard to the return roller bracket, next the Undercarriage Mount. - Also, attach it to the drive box. Fig 181 - Hopper to drive box windguard 7.

  • Page 67: Wiring Harness And Light Kit (If Equipped)

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.5 WIRING HARNESS AND LIGHT KIT (if equipped) 1. Connect the coloured wires on the electric actuator to the corresponding colours in the #16 gauge wire cable. - Encase wire connection in conduit. Note: 8”...
  • Page 68 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6. Route the cable around tube flange(s). - Insert zipties on both sides. 7. The #16 gauge electrical cable from the discharge, should end at the Upper Undercarriage Mount. Fig 186 - Cable around tube flange 8.

  • Page 69: Complete The Tube

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.6 COMPLETE THE TUBE 6.6.1 Apply Decals and Reflectors: 1. Be sure the application area is clean and dry. Ensure the surrounding temperature is above 10°C (50°F). - Remove all dirt, grease, wax from surface. - Clean the area with a non-ammonia based cleaner.
  • Page 70 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion • Convey-All logo on sides of tube at discharge. • Red reflectors: on discharge spout, and discharge-side of axle. • Amber Reflectors: on sides of hopper, at less than 15 ft intervals along tube, and on hopper-side of axle.

  • Page 71: Install Bearing Covers

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 6.6.2 Install Bearing Covers: 5. Place covers over all roller bearing housings: - Hopper roller ends - Transition roller ends - Drive box roller ends - Discharge roller ends Fig 194 - Bearing covers 6.6.3 Railcar Hopper Flap Cables (if equipped): 6.
  • Page 72 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion This page intentionally left blank 6-26 05.2016...

  • Page 73: Section 7: Canvas Hopper Assembly

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Section 7: CANVAS HOPPER ASSEMBLY The tube should already be complete and its length is straight. The belt has been tested and is tensioned and is tracking correctly. HIGH SPRING TENSION Be aware of tension on the spring when the Hopper Hoop is in place.
  • Page 74 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4. Lay the hopper hoop with canvas installed, over the tube. Note: When installed over the hopper bed, the hoop arms will angle down. 5. Insert hoop ends over each end of the Mount Bar.
  • Page 75 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 10. Insert the Tail Canvas Insert (flat bar) in the sleeve at the bottom of the hopper canvas. Fig 203 - Tail canvas insert 11. Work the Transition Canvas Inserts (flat bar) into the end of the side sleeves, one on both sides.
  • Page 76 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 14. Gather the patent pending flashing kit components. - 22in hopper standard flashing kit part #: 650505795 Tail flashing Side flashing x 2, and stainless steel hold-down bar x 2 Fig 208 - Components in the Standard Flashing Kit 15.
  • Page 77 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 20. Fasten the rest of the canvas at the transition. - The third bolt will only hold the corner flashing to the bracket. - Do Not fasten the side flashing with the third bolt.
  • Page 78 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 29. Place the Flashing Clamps to hold down the corner flashing. - Align the clamps with the fold lines in the hopper transition. - Drill into the hopper frame, above the belt. - Use self-tapping screws to fasten it.
  • Page 79 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Note: Cable guides should already be fastened to the hopper frame. If not, attach them now. They may be white or black. Fig 219 - Hopper cable guides Fig 220 - Two-piece cable guide 34.
  • Page 80 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 41. Work rubber tubing over the canvas frame, to protect the canvas edges. Fig 224 - Rubber tubing 42. Add covers to the hopper bearings. Hopper is complete. Fig 225 - Bearing covers Revised 07.2023...

  • Page 81: Section 8: Tube Onto Undercarriage

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion Section 8: TUBE ONTO UNDERCARRIAGE OVERHEAD EQUIPMENT HAZARD Secure raised components. Use caution when working under tube. 1. Use two winches to lift the tube off its Fig 226 - Position rear arms of undercarriage to tube stands.
  • Page 82 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 4. Lower the hopper to line up the undercarriage mount with the front scissor arms. Fig 229 - Position front arms to undercarriage mount 5. Again, use the Scissor Bushings to bolt the arms to the undercarriage mount.

  • Page 83: Hydraulics And Electrical

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 8.1 HYDRAULICS AND ELECTRICAL IMPORTANT: Always use Loctite® 545 Thread Sealant. 6. Connect the 3/4 x 257” (21’ 5”) hose to the outer port on the conveyor belt’s hydraulic motor. - Connect the 3/4 x 264” (22’) hose to the inner port.
  • Page 84 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 11. Combine the electrical cables (from the working lights and discharge actuator), which are hanging from the windguard. - Wrap them both inside conduit, and use electrical tape to seal the ends. 12.

  • Page 85: Section 9: Reference

    TYPE OF TUBE BELT AXLE TRANSPORT TRANSPORT DIESEL MODEL UNDER-CARRIAGE DIAMETER WIDTH WIDTH HEIGHT LENGTH POWER POWER 2250-TL Scissor Lift 14” 22” 8’ 4” 13’ 6” 51’ 6” 50hp 2258-TL Scissor Lift 14” 22” 8’ 4” 15’ 4” 58’ 10” 50hp...

  • Page 86: Bolt Torque

    Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion 9.1 BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide.
  • Page 87 Assembly Manual: 22in Truck Load Conveyor w/ Self-Propulsion This page intentionally left blank 05.2016...

  • Page 88: Limited Warranty

    LIMITED WARRANTY for Convey-All Conveyors and Tenders Meridian Manufacturing Inc, hereafter referred to as Meridian®, warrants each new product (the "Goods") to be free from defects in material and workmanship under normal use and service for a period of one (1) year or six (6) months in the case of commercial use, from the shipment date, from the Meridian dealer (FCA).
  • Page 89 6. This warranty is subject to the following limitations, provisions and conditions: a. Meridian shall have no liability hereunder for any claims, including field re-work. b. Meridian shall not be liable for any incidental loss or damage, however caused, including, without limitation, normal wear and tear.
  • Page 90 (800) 665-7259 | www.convey-all.com conveyors@convey-all.com Part No: 650509635-REV4 ©2024 Meridian Manufacturing Inc. Registered Trademarks Used Under License. Printed in Canada (02/2024)

This manual is also suitable for:

22582250-tl2258-tl

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