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CONVEY-ALL 2228 Operator's Manual

Drive-over conveyor
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OPERATOR'S MANUAL
DRIVE-OVER CONVEYOR
2228

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Summary of Contents for CONVEY-ALL 2228

  • Page 1 OPERATOR’S MANUAL DRIVE-OVER CONVEYOR 2228...
  • Page 2 SIGN-OFF FORM Meridian Manufacturing Inc. follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE), and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the tube conveyor must read and clearly understand ALL Safety, Operating and Maintenance Information presented in this manual.
  • Page 3 The Dealer must fill out this form, and be signed by both the Dealer and Buyer at the time of delivery. Scan or photograph the completed form (must be legible), and email it to: register@convey-all.com A copy of this form may also be mailed to the above address.
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  • Page 5: Table Of Contents

    Operator’s Manual: Drive-Over Conveyor TABLE OF CONTENTS DESCRIPTION PAGE Section 1: INTRODUCTION ..... . . 1-1 1.1 Operator Orientation ..... . . 1-1 1.2 Serial Number .
  • Page 6 Operator’s Manual: Drive-Over Conveyor TABLE OF CONTENTS DESCRIPTION PAGE 3.8 Operating Hints ......3-13 3.9 Sand Drive-Over Conveyor .

  • Page 7: Section 1: Introduction

    Section 1: INTRODUCTION Thank you for choosing a Convey-All™ Drive-Over Conveyor. Convey-All™ is a member of the Meridian Manufacturing Inc. family. The equipment we design and manufacture meet the exacting standards of the agricultural industry. Keep this manual for future reference. Call your dealer, distributor or our office, if you need assistance, information, additional/replacement copies, or a digital copy of this document.
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  • Page 9: Section 2: Safety

    Operator’s Manual: Drive-Over Conveyor Section 2: SAFETY The Safety Alert Symbol means: ATTENTION! BECOME ALERT! 3 Big Reasons why safety The Safety Alert Symbol YOUR SAFETY IS INVOLVED! is important to you: identifies important safety • Accidents Disable and Kill messages on the conveyor •...

  • Page 10: Safety Orientation

    2.2 GENERAL SAFETY YOU are responsible for the SAFE operation • Read and understand the Operator’s and maintenance of your Convey-All™ Drive- Manual and all safety decals before Over Conveyor. Be sure that everyone who will operating, maintaining, adjusting or operate, maintain or work around it, is familiar unplugging the conveyor.

  • Page 11: Equipment Safety Guidelines

    Operator’s Manual: Drive-Over Conveyor 2.3 EQUIPMENT SAFETY GUIDELINES 2.4 SAFETY DECALS • Safety of the operator and bystanders is one • Keep safety decals clean and legible at all of the main concerns when designing and times. developing this conveyor. However, every year many accidents occur which could have been •...

  • Page 12: Decal Location

    The following illustrations show the general location of decals on this conveyor. The position of decals may vary depending on the machine’s options. Decals are not shown at actual size. • Convey-All logo on sides of tube at discharge. • Red reflectors on discharge spout and hitch.
  • Page 13 Operator’s Manual: Drive-Over Conveyor 313000006014 3617000005 313000006014 3610000010 3647000001 3630000004 3622000003 19984 3617000005 3630000010 3630000001 3610000011 3630000010 313000006014 3610000003 3622000005 Fig 3 - Self-propelled drive-over 3618000070 3617000004 3610000003 3618000071 REMEMBER - If safety decals have been damaged, removed, become illegible, or parts were replaced without signage, new ones must be applied.

  • Page 14: Work Preparation

    Operator’s Manual: Drive-Over Conveyor 2.6 WORK PREPARATION • Clear working area of stones, branches or • Never operate the conveyor and its engine until hidden obstacles that might be hooked or you have read this manual, and understand snagged, causing injury or damage. the information.

  • Page 15: Maintenance Safety

    Operator’s Manual: Drive-Over Conveyor 2.9 MAINTENANCE SAFETY 2.10 TIRE SAFETY • Review Section 4: Service and Maintenance, • Failure to follow procedure when before maintaining or operating the conveyor. mounting a tire on a wheel or rim can produce an explosion and may •...

  • Page 16: Engine Safety

    Operator’s Manual: Drive-Over Conveyor 2.12 ENGINE SAFETY • Read and understand the operating • Do not tamper with governor springs, governor manual provided with the engine. links or other parts which may increase the governed engine speed. • Use proper tools to service engine. •...

  • Page 17: Operating Safety

    Operator’s Manual: Drive-Over Conveyor 2.13 OPERATING SAFETY 2.14 HYDRAULIC SAFETY • Anyone who will be operating this • Always place hydraulic controls in neutral. conveyor, or working around it, must Then relieve pressure in hydraulic system read this manual. They must know before maintaining or working on machine.

  • Page 18: Workplace Hazard Area

    OFF position before plugging the conveyor • Turn machine OFF, shut down and lock out power supply (safety lock-out devices are available through your Convey-All™ dealer parts department) and wait for all moving parts to stop before assembling, servicing, EXPOSED adjusting, maintaining or repairing.

  • Page 19: Transport Safety

    Operator’s Manual: Drive-Over Conveyor 2.17 TRANSPORT SAFETY • If transporting on a trailer, be sure that it is equipped with brakes that are in good working order. Be familiar with their operation. • Check that all the lights, reflectors and other lighting requirements are installed and in good working condition.
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  • Page 21: Section 3: Operation

    The Convey-All™ Drive-Over Conveyor has many features incorporated into it as a result of suggestions made by customers like you. Hazard controls and accident prevention are dependent upon the personnel operating and maintaining it.

  • Page 22: Machine Components

    Operator’s Manual: Drive-Over Conveyor 3.1 MACHINE COMPONENTS A gas engine, electric or hydraulic motor The main components, are listed below: can supply power to the drive located at the discharge. a. Tube b. Discharge Spout Hydraulic cylinders on the wheel axles raise and c.

  • Page 23: Components And Controls

    Operator’s Manual: Drive-Over Conveyor 3.2 COMPONENTS AND CONTROLS Before starting to work, all operators should familiarize themselves with the location and function of the components and controls on their specific unit. Options and their locations may vary depending on model. Fig 8 - Gas engine mounted on tube Gas Engine (Optional): A gas engine is one of the available drive options.
  • Page 24 Operator’s Manual: Drive-Over Conveyor Electric Motor (Optional): For all conveyors with the electric power option, the dealer and customer must select the motor with the appropriate horsepower. Hire a licensed electrician to provide power, as per the National Electrical Code ANSI/NFPA 70 and local codes. A variety of switches can be used.
  • Page 25 Operator’s Manual: Drive-Over Conveyor Discharge: The discharge spout is designed with brackets that allow it to tilt or be removed. This will facilitate throwing product at different angles. MOVING BELT HAZARD Never walk on the exposed belt. It may inadvertently be turned on. Fig 15 - Discharge spout Chevron Belt with Alligator®...

  • Page 26: Mover Kit (Optional)

    Operator’s Manual: Drive-Over Conveyor 3.2.1 Self-Propelled Mover Kit (Optional): The conveyor is available as a self-contained, self-propelled unit including a gas engine which powers the hydraulics valves. These are the controls for the self-propelled unit (see Figure 20): a. Conveyor Belt Lever: The hydraulic motor controlling the conveyor belt is turned on and off with this lever.
  • Page 27 Operator’s Manual: Drive-Over Conveyor e. Steering Wheel Toggle Switch: Between the valve levers, is a toggle switch: - Up - “Steering” when driving the conveyor. - Down - “Raise/Lower” to position the steering wheel, which in turn positions that end of the deck. Fig 23 - Steering wheel toggle switch The steering wheel hydraulics is a closed system, which is meant to operate the steering...

  • Page 28: Machine Break-In

    Operator’s Manual: Drive-Over Conveyor 3.3 MACHINE BREAK-IN 3.4 PRE-OPERATION CHECKLIST There is no operational restrictions on the Efficient and safe operation of the conveyor conveyor when used for the first time. requires that each operator knows the operating procedures. The conveyor belt alignment is set at the factory, to track correctly without carrying a load.

  • Page 29: Attaching Tow Vehicle

    Operator’s Manual: Drive-Over Conveyor 3.5 ATTACHING TOW VEHICLE The Drive-Over Conveyor weighs a minimum of 1450 lb at the hitch. It is recommended that the conveyor be towed only short distances. FRAME DAMAGE HAZARD Because of its weight, the conveyor should be placed on a trailer, and tied down, for Fig 25 - Hitch anchor pins transportation over long distances.

  • Page 30: Conveyor Placement

    Operator’s Manual: Drive-Over Conveyor 3.6 CONVEYOR PLACEMENT Follow this procedure when placing the conveyor into its working position: 1. Clear the area of bystanders, especially small children, before starting. 2. Be sure there is enough clearance from other equipment to move the conveyor into its working position.

  • Page 31: Operating Conveyor

    Operator’s Manual: Drive-Over Conveyor 3.7 OPERATING CONVEYOR 3.7.1 Starting Conveyor: Gas Engine Units: 1. Use the motor mount lever to retract the engine disengaging the drive belt(s). 2. Move the engine throttle to its 1/4 position for starting. 3. Close the choke if the engine is cold. Fig 33 - Gas engine 4.

  • Page 32: Stopping Conveyor

    Operator’s Manual: Drive-Over Conveyor 3.7.2 Stopping Conveyor: 3.7.4 Restarting after Emergency Stop: When the machine is shut down inadvertently or Gas Engine Units: in an emergency, the conveyor belt will still be 1. Run until conveyor belt is empty. covered with product. 2.

  • Page 33: Operating Hints

    Operator’s Manual: Drive-Over Conveyor 3.8 OPERATING HINTS • Keep the hopper full for maximum capacity. • Belt Tension: There may be a rapid decrease in belt tension • Always listen for any unusual sounds or during the first few hours of operation until the noises.

  • Page 34: Sand Drive-Over Conveyor

    Operator’s Manual: Drive-Over Conveyor 3.9 SAND DRIVE-OVER CONVEYOR The Sand Series drive-over conveyor is unique in a few important ways. • It contains a hold-down wheel transition, instead of the “s-neck transition”. The wheels assist in the belt’s transition between the horizontal and incline portions of the unit.

  • Page 35: Transporting

    Operator’s Manual: Drive-Over Conveyor 3.10 TRANSPORTING 10. Do not allow riders on the conveyor. 11. Slowly pull away from the working area. FRAME DAMAGE HAZARD Because of its weight, the conveyor should 12. Ensure the SMV (Slow Moving Vehicle) be placed on a trailer, and tied down, for emblem, all lights and reflectors required by transportation over long distances.

  • Page 36: Storage

    Operator’s Manual: Drive-Over Conveyor 3.11 STORAGE After the season’s use, or when the conveyor 7. Touch up all paint nicks and scratches to will not be used for an extended period of time, prevent rusting. it should be inspected and prepared for storage. 8.

  • Page 37: Section 4: Service And Maintenance

    Operator’s Manual: Drive-Over Conveyor Section 4: SERVICE AND MAINTENANCE • Review the Operator’s Manual and all safety • Relieve pressure from the hydraulic circuit items before maintaining the conveyor. before servicing. • Clear the area of bystanders, especially • Before applying pressure to a hydraulic children, before repairing or adjusting.

  • Page 38: Greasing

    Operator’s Manual: Drive-Over Conveyor Storing Lubricants: Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants. 4.1.1 Greasing: GREASING HAZARD Too much grease causes excessive overheating.

  • Page 39: Servicing Intervals

    Operator’s Manual: Drive-Over Conveyor 4.2 SERVICING INTERVALS Use the Service Record provided on page 4-15, to keep a record of all scheduled maintenance. The conveyor belt alignment is preset to run true under a condition of no load. It is important to check alignment and make adjustments, if required, during the initial few minutes of loaded operation.

  • Page 40: Every 50 Hours Or Weekly

    Operator’s Manual: Drive-Over Conveyor 4.2.2 Every 50 Hours or Weekly: 7. Check the conveyor belt tension. Watch tension more often while breaking-in the conveyor, because the belt may stretch. Refer to Section 4.3.1 Note: A properly tensioned belt will not slip when in operation.

  • Page 41: Every 100 Hours Or Monthly

    Operator’s Manual: Drive-Over Conveyor 4.2.3 Every 100 Hours or Monthly: Note: Recommended greasing is one small stroke every month. Be careful not to over grease as this may push the seal out. 12. Grease tail roller bearings. 13. Grease transition roller bearings. Fig 53 - Tail roller bearing 14.

  • Page 42: Maintenance Procedures

    Operator’s Manual: Drive-Over Conveyor 4.3 MAINTENANCE PROCEDURES By following a careful service and maintenance program for your machine, you will enjoy many years of trouble-free service. Note: Refer to the engine manual for complete details on your particular model. ROTATING BELT HAZARD Turn off engine, lock-out power and wait for all components to stop moving before adjusting the belt.

  • Page 43: Conveyor Belt Alignment

    Operator’s Manual: Drive-Over Conveyor 4.3.2 Conveyor Belt Alignment: Belt Alignment at Tail Roller: 1. Rotate the conveyor belt slowly, and check the position of the belt on the tail roller. BELT DAMAGE HAZARD 2. Adjust one side of roller at a time. Alignment of the belt must be checked at - Loosen bearing housing, then adjust the the tail transition and discharge.

  • Page 44: Belt With Alligator® Lacing Replacement

    Operator’s Manual: Drive-Over Conveyor 4.3.3 Belt with Alligator® Lacing Replacement: 1. Rotate the belt until the lacing is positioned on the deck so it can be worked on easily. 2. Adjust the tension bolt at the tail roller to its loosest position.

  • Page 45: Belt With Super-Screw® Lacing Replace

    Operator’s Manual: Drive-Over Conveyor 4.3.4 Belt with Super-Screw® Lacing Replacement: Refer to the document from Minet Lacing Technology (MLT), in the Reference Section for exact instructions on installing Super-Screw® lacing. 1. Rotate the belt until the lacing is accessible on the deck so it can be worked on easily. 2.
  • Page 46 Operator’s Manual: Drive-Over Conveyor 11. Remove the centre spacers from the lacing, so the trailing edge and leading edge of belt touch inside lacing. 12. Join the two ends of the new belt. - Ensure that the belt ends touch inside the Super-Screw®...

  • Page 47: Drive Belt Tension

    Operator’s Manual: Drive-Over Conveyor 4.3.5 Drive Belt Tension: Always adjust the belt tension on the drive-side first. ROTATING PART HAZARD Turn off engine or motor, remove power supply and wait for all belts to stop rotating. Fig 66 - Countershaft to belt roller belt Countershaft-to-Drive Belt Tension: 1.

  • Page 48: Check Pulley Alignment

    Operator’s Manual: Drive-Over Conveyor 4.3.6 Check Pulley Alignment: 1. Use a straight edge across both drive and driven pulleys to check alignment. 2. Use the tapered lock hub in the centre of the pulley to adjust the position of a pulley if required.

  • Page 49: Change Hydraulic Oil

    Operator’s Manual: Drive-Over Conveyor 4.3.8 Change Hydraulic Oil: 4.3.9 Change Hydraulic Oil Filter: 1. Place all controls in neutral, stop engine and 1. Place a pan under filter to catch any spilled remove ignition key before maintaining. oil. 2. Remove hydraulic oil filter, and dispose of it. 3.
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  • Page 51: Service Record

    Operator’s Manual: Drive-Over Conveyor 4.4 SERVICE RECORD See Section 4.2 for service intervals. This section is only a general guide under good conditions. Under extreme, or unusual circumstances adjust service timing accordingly. For more detailed schedule pertaining to the specific engine model, consult its Operator Manual. Copy this page to continue record.

  • Page 52: Ordering Parts

    Operator’s Manual: Drive-Over Conveyor 4.5 ORDERING PARTS Always give the Model Number and Serial Number when ordering parts. To get your parts promptly the following information will be required: • The part name and number • Your Name, Address, Town, Province/State, Country •...

  • Page 53: Section 5: Troubleshooting

    Operator’s Manual: Drive-Over Conveyor Section 5: TROUBLESHOOTING This section contains a list of common problems, causes and offers quick solutions to those issues. If problems are confronted which are difficult to solve, even after having read through this section, please contact your authorized dealer, distributor or Meridian Manufacturing Inc. Before you call, please have this Operator’s Manual and the unit’s serial number ready.
  • Page 54 Operator’s Manual: Drive-Over Conveyor Problem Possible Cause Possible Remedy Conveyor belt doesn’t turn or is slipping - cont’d Gas/Electric system - Drive roller is slipping Replace V-belt Check and adjust pressure set screw on valve. Hydraulic system - valve, pump or motor could be Test flow from pump.

  • Page 55: Section 6: Reference

    DECK OVERALL DECK TUBE BELT MODEL DISCHARGE HOPPER HEIGHT LENGTH WIDTH DIAMETER WIDTH TO GROUND LENGTH 2228 3’ 8” 5” 36’ 6” 10’ 4” 12’ 14” 22” 2228-SC 6’ 3” 6’ 3” 2’ 9” 6’ 9” 2’ 9” 6’ 9”...

  • Page 56: Bolt Torque

    Operator’s Manual: Drive-Over Conveyor 6.1 BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. Table 4 - English Torque Specifications Table 5 - Metric Torque Specifications BOLT TORQUE*...
  • Page 57 HOW TO INSTALL YOUR SUPER-SCREW® ? W A R N I N G - a Super-Screw® appropriate and assembled - SKIVE OR GRIND THE BELT TO INBED THE SUPER-SCREW® SPLICE - a MLT PZ bit AND AVOID SOME OVERTHICKNESS - a ruler Equipment requested - DO NOT USE AN IMPACT WRENCH TOOL - a marking pen...
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  • Page 60 LIMITED WARRANTY STATEMENT 1. Meridian Manufacturing Inc, hereafter referred to as Meridian®, warrants each new product (the "Goods") to be free from defects in material and workmanship under normal use and service for a period of one (1) year or ninety (90) days in the case of commercial use, from the shipment date from the Meridian dealer (FCA). 2.
  • Page 61 8. This warranty is subject to the following limitations, provisions and conditions: a. Meridian shall have no liability hereunder for any claims, including field re-work. b. Meridian shall not be liable for any incidental loss or damage, however caused, including, without limitation, normal wear and tear.
  • Page 62 (800) 665-7259 | www.convey-all.com | conveyors@convey-all.com Part No: 650507351-REV3 ©2021 Meridian Manufacturing Inc. Registered Trademarks Used Under License. Printed in Canada (09/2021)

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