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- 1 二、型号说明 Model Description
- 2 一、产品概括 Pruduct Suammariszation
- 3 三、工作原理概述 Introduction of Operational Principle
- 4 五、安装说明 Installation Instruction
- 5 六、面板及 Lcd 显示屏说明 Instruction of the Panel and Lcd Screen
- 6 八、保护和故障列表 Protection and Fault List
- 7 附录 B：充电机部件明细 Appendix B: Component Details of Charger
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Summary of Contents for HELI D48V-200A-Li-423
- Page 1 锂电叉车智能充电机 用户手册 User Manual of Lithium ElectricForklift Intelligent Charger 安徽合力股份有限公司 ANHUI HELI CO., LTD.
- Page 2 When operating the products and equipment of our company, you must comply with the safety standards of the related industries and strictly observe the attention of related equipment and special safety instructions provided by Anhui Heli Co., LTD. 电气安全 Electrical safety (Electric hazards) 高压...
- Page 3 高压线路的施工操作，可能导致起火或电击意外。交流电缆的架接、走线经过区域必须遵循 所在地的法规和规范。只有具有高压、交流电作业资格的人员才能进行各项高压操作。 危险 Construction of high voltage lines may cause fire or electric shock accidents.The Danger connection and routing of AC cables must follow the local laws and regulations. Only the people who have the qualifications of operating high voltage and alternating current can carry out the high voltage operations.
- Page 4 安徽合力股份有限公司 电池 Battery 进行电池作业之前，必须仔细阅读电池搬运的安全注意事项，以及电池的准确连接方法。 危险 Before the battery operation,please read the safety precautions about carrying out Danger the battery and the ways of connecting batteries accurately. 电池的不规范操作会造成危险。操作中必须严格注意、小心防范电池短路或电解液溢出、流失。电解液的 溢出会对设备构成潜在性的威胁，会腐蚀金属物体及电路板，造成设备损坏及电路板短路。 Lack of standardized operation of the battery will cause danger. During operation, you must pay attention to avoid battery short circuit or electrolyte overflow and loss.
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Page 5: Table Of Contents
安徽合力股份有限公司 目录 contents 一、产品概括 Pruduct Suammariszation ..................1 二、型号说明 Model Description ....................1 三、工作原理概述 Introduction of Operational Principle ............1~2 四、整机参数 Whole Machine Parameter................. 3~9 五、安装说明 Installation Instruction .................. 10~11 六、面板及 LCD 显示屏说明 Instruction of the Panel and LCD Screen ......12~14 七、使用方法... -
Page 6: 一、产品概括 Pruduct Suammariszation
安徽合力股份有限公司 一、产品概括 Product Summarization 本系列充电机采用全球领先的 LLC 谐振和有源 PFC 技术，专门为锂电池充电功率变换 设备 而设计。具有有源功率因数校正、高效、高功率密度、高可靠性、智能化控制和造型 美观等特点。充电机采用风冷的散热方式，功率密度高，占用空间小，带有热插拔和电池反 接保护功能。LCD 屏显示，能直观的了解实时充电状态及故障信息。This series of charger uses the world's leading LLC resonant mode and active PFC, which is specially designed for lithium battery charging power conversion equipment.The charger has the characteristics of active power factor correction, high efficiency, high power density, high reliability, intelligent control and attractive appearance. - Page 7 phase active PFC is controlled by a separate DSP. According to the AC input voltage, the input current is corrected to follow the AC input voltage. The PWM wave is produced to drive the main circuit according to the result of the loop calculation. Besides, the related protection measures must be carried out.
- Page 8 安徽合力股份有限公司 四、整机参数 Specification 机型 Model D48V-200A-Li-423 D80V-200A-Li-423 D48V-200A-Li-425 D80V-200A-Li-425 直流输出 DC Output 额定输出功率 9.6kW 16kW 4.8kW Max. Output Power 额定输出电流 200A 200A 100A 100A Rated Output Current 输出电压范围 Output 18VDC～65VDC 30VDC～100VDC 18VDC～65VDC 30VDC～100VDC Voltage Range 限流可调范围 5A～200A 5A～200A 5A～100A 5A～200A Current Adjustable Range 峰-峰值杂音...
- Page 9 相对湿度 0～95% Relative Humidity ≤2000m 满载输出，2000～3000m 按照 GB/T3859.2-1993 中 5.11.2 规定, 海拔 降容使用 Altitude ≤2000m full load output, 2000~3000m according to the5.11.2rules in GB/T3859.2-1993,derating output 产品安全及可靠性 Product safety and reliability 输入-输出 IN-OUT ：2800VDC/10mA/1Min 输入-外壳 IN-SHEL ：2800VDC/10mA/1Min 输出-外壳 OUT-SHELL ：2800VDC/10mA/1Min 绝缘强度 Insulation Strength 输入-输出...
- Page 10 输出 30-58.4Vdc、 负载≥50%额定时，整机效率≥92%。 Output 30~58.4Vdc, Load≥50% of rating, overall efficiency≥92% 效率 Efficiency 输出 70-92Vdc、负载≥50%额定时，整机效率≥92% Output 70~92Vdc,Load≥50% of rating, overall efficiency≥92% 短路、过流、过压、反接、电流倒灌保护 保护 Protection Short circuit, Overcurrent, Overvoltage, Reverse Connection and Reverse Current Protection 交流输入 AC Input 额定输入电压 三相四线制 380Vac±15% Rated Input Voltage Three-phase four-wire system380Vac±15% 输入电压范围...
- Page 11 欧标 320A 接头 (公头或母头可选)，BMS 12V 供电及 CAN 通信线 输出插件规格 European standard 320A connector (single or female Optional),BMS 12V Output Connector power supply and CAN communication line 散热方式 强迫风冷 Air-cooling Heat Dissipation 机型 Model D48V-200A-Li-423UL D80V-200A-Li-423UL 直流输出 DC Output 额定输出功率 9.6kW 16kW Max.
- Page 12 输入保护 过压、欠压、缺相、过流保护 Input protection Overvoltage, Under-voltage,Overcurrent and Lack of phase Protection 工作环境条件 Working environment 工作环境温度 -20℃～45℃正常工作；50℃～65℃降额输出；65℃以上关机保护 Working Environment -20℃~50℃work normally, 50℃~65℃ reduce output, over 65℃ Shutdown Temperature 存储温度 -40℃～75℃ Storage Temperature 相对湿度 0～95% Relative Humidity ≤2000m 满载输出,2000～3000m 按照 GB/T3859.2-1993 中 5.11.2 规定,降 海拔...
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Page 13: 五、安装说明 Installation Instruction
充电机交流输入采用的是三相四线电缆，线长 5 米，线缆定义如下： The AC input line of the charger is three-phase four wire cable with a length of 5 meters. Cable parameters are as follows: 型号 Model 描述 Description 火线：黄色、绿色、红色; 3*6mm² D48V-200A-Li-423 Live line: Yellow, Green and Red 3*6mm²; D48V-100A-Li-425 地线：黄绿; 1*4mm² Earth line: yellow-green 1*4mm²;... - Page 14 Each cable diameter of a single charger for the AC input is larger than recommended cable diameter. 2）建议每台充电机通过小型断路器连接到市电源上，其中： Each charger should be connected to the electric supply via a small circuit breaker. 型号 Model 描述 Description 断路器规格 D48V-200A-Li-423 Circuit breaker≥32A 断路器规格 D80V-200A-Li-423 Circuit breaker≥63A D48V-100A-Li-421 断路器规格...
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Page 15: 六、面板及 Lcd 显示屏说明 Instruction Of The Panel And Lcd Screen
安徽合力股份有限公司 六、面板及 LCD 显示屏说明 Instruction of the Panel and LCD Screen LCD Screen Main Interface 1、LCD 显示屏界面 中文操作界面 Chinese operation interface 英文操作界面 English operation interface 备注：用手触摸屏幕上的中英文图标，可以进行中英文操作界面的切换. Note: Touch the Chinese and English icons on the screen with your hands, you can switch the Chinese and English operation interface. - Page 16 安徽合力股份有限公司 3、充电预约 Charging Reservation 1） 点击屏幕左上角； Click on the top left corner of the screen. 点击此处 Click here 2） 弹出如下维护选项界面； Pop up the following maintenance options interface; 3）点击屏幕上的“预约充电”，会弹出如下界 Click "Reserve Charging" on the screen and the following boundaries pop up 4）点击预约充电时间，可以在如下界面进行预约充电时间设置...
- Page 17 安徽合力股份有限公司 点击此处 Click here 2） 弹出如下维护选项界面；Pop up the following maintenance options interface; 3）点击告警查询即可查询历史故障记录。 Click on the alarm query to query the history of the fault record 5、中英文切换 Switching between Chinese and English 待机状态下，屏幕显示如下：（电池上方图标可以进行中英文操作界面切换） In standby state, the screen displays as follows: (The icons above the battery can be switched between Chinese and English operation interface) 点击此处...
- Page 18 安徽合力股份有限公司 gun, straighten the cable, connect with the forklift correctly, then charging begin automatically. 4）自动充电完成后，拔出充电枪，收卷枪线，放置充电枪搁置处； After charging finished, unplug the charging gun, coil the cable, and put it back. 5）盖上叉车充电保护盖及舱门，关闭充电机电源，充电结束； Close the charging door and the protecting cap, turn off the charger, charge end. 6）0℃以下低温环境，车辆使用完毕后请立即充电；When ambient temperature lower than 0℃, charge the forklift immediately when do not use.
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Page 19: 八、保护和故障列表 Protection And Fault List
安徽合力股份有限公司 the charging gun can be pulled out or not. If it still doesn’t work, you have to use the emergency unlocking method. 4、电子锁故障手动按钮应急解锁 Operation Instruction of Emergency Unlocking 1）将解锁杆缓慢插入预留应急解锁功能孔； Insert the unlocked rod slowly into the reserved emergency unlocking function hole. 2）将解锁杆插入孔内往插头方向轻轻前拨，使电磁锁杆退回；Insert the unlocked rod into the hole, and then push in the direction of the plug, so that the electromagnetic lock rod is drawn back. - Page 20 安徽合力股份有限公司 枪过温故障”，只有当充电枪温度低于 60℃且充电枪已拔下时,故障才能解除。Over- temperature protection of charging gun:When temperature of the charging gun is higher than 85℃, the charger stops working. Then the LCD screen shows over-temperature fault of charging gun. Only when the temperature of charging gunis below 60℃ and the charging gun has been removed, the fault can beeliminated.
- Page 21 安徽合力股份有限公司 5、 故障列表 Fault List 1 输入欠压 Input under-voltage input-vol Lower 市电源故障 2 输入过压 Input overvoltage input overVol 请检查市电源 Fault from Please check the input fault 3 输入异常 Input fault Electric electric supply. input lackPhase supply 4 输入缺相 Input missing phase CC 未连接...
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Page 22: 九、维护与保养 Maintenance
安徽合力股份有限公司 九、维护与保养 Maintenance 为使充电机能长期可靠连续运行，防患于未然，应进行日常检查或定期检查，注意以下 的 项目：In order to ensure the charger run reliably and continuously for a long time, it is necessary to carry out routine inspections or regular inspections.Please pay attention to the following items: 1. 日常检查 Routine Inspection： 通电运行时，目检充电机的运行确认没有异常情况，通常检查以下各点：When running the machine, check the operation of the charger and confirm that there is no abnormal condition. - Page 23 安徽合力股份有限公司 十、包装、运输及储存 Packaging,Transportation and Storage 1. 包装 Packaging 本产品采用木箱包装，包装箱内包含安装使用说明书，每个充电机有出厂合格证。 This product is packed in wooden cases. The packing case contains installation instructions. Each charger has a factory certificate. 2.运输 Transportation 本产品运输应在包装完好情况下进行，搬运过程中不得剧烈震动和碰撞，防止受潮和雨淋。 The transportation of this product should be carried out with good packing. The product can’t be shocked and collided severely during transportation.
- Page 24 安徽合力股份有限公司 附录 A：充电机接线原理 Appendix A: Wiring Principle Diagram of Charger:...
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Page 26: 附录 B：充电机部件明细 Appendix B: Component Details Of Charger
安徽合力股份有限公司 附录 B：充电机部件明细 Appendix B: Component Details of Charger... - Page 27 安徽合力股份有限公司...
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- Page 30 安徽合力股份有限公司 附录 C：常见故障及处理 Appendix C: Common Faults and Solutions 项目 描述 处理措施 Remark Fault Category Fault Descrition Treatment Measures 输入端电压高于过压保护允许值 停止充电，检查充电器输入电源是否满足 充电机输入过压保护 The input voltage is higher than Stop charging and check if the charger Input overcharge the allowable value of input power supply is satisfied protect <=530Vac(80V)或...
- Page 31 安徽合力股份有限公司 BMS. Stop charging, contact battery Receiving corresponding alarm Over-temperature manufacturer, check battery BMS message from BMS protection of charging seat 接收到 BMS 相应告警标志报文 停止充电,联系电池组厂家，检查电池组 电池 CC2 异常 BMS. Stop charging, contact battery Receiving corresponding alarm Battery CC2 fault manufacturer, check battery BMS message from BMS 接收到...
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