Kone EcoSpace Owner's Manual
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Kone EcoSpace Owner's Manual

Kone EcoSpace Owner's Manual

Elevator with kcm831 lce control
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Table of Contents

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WTC Integrated Tech Center
6030685
Contract
Network
9075170 & 9075171
System Description
Component Details
Component Parts List
Maintenance and Repair
Drawings
6030685

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Summary of Contents for Kone EcoSpace

  • Page 1 WTC Integrated Tech Center 6030685 Contract Network 9075170 & 9075171 System Description Component Details Component Parts List Maintenance and Repair Drawings 6030685...

  • Page 2: Description Of Operation

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide DESCRIPTION OF OPERATION Owner’s guide UM-01.26.001-USK © 2011 KONE Corporation All rights reserved DRAFT (-) 2011-02-24 KONE Corporation Montana Elevator Project EcoSpace™ elevator with KCM831 control UM-01.26.001-USK © 2011 KONE Corporation All rights reserved.
  • Page 3 All hardware and software referenced in this publication and/or used in conjunction with equipment described herein is the exclusive property of KONE Corporation whether or not protected by U.S. and/or International Trademark, Copyright and/or Patent Laws.

  • Page 4: Table Of Contents

    ECOSPACE CAR ........
  • Page 5 EcoSpace™ elevator with KCM831 LCE control Owner’s guide UM-01.26.001-USK © 2011 KONE Corporation All rights reserved. 4 (32) (A) 2011-03-16...

  • Page 6: Introduction

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide INTRODUCTION KONE EcoSpace traction elevator is powered by an EcoDisc MX10 machine, an AC gearless machine with a permanent magnet synchronous motor. The EcoDisc machine is less than half the weight of a traditional geared machine.

  • Page 7: Elevator Safety

    It is recommended to have all elevator maintenance done by qualified elevator personnel. KONE Maintenance Method (KMM) focuses on performing the required maintenance at the frequency needed to maintain equipment so it is safe, functioning properly, well-lubricated and clean.
  • Page 8 EcoSpace™ elevator with KCM831 LCE control Owner’s guide GUIDELINES FOR ANNUAL TRACTION CHECKPOINTS Equipment Condition to be met Firefighters’ service Must return car to designated floor and park with doors open (Phase I). If Phase II is present, it must allow firefighters to operate car from inside the car.

  • Page 9: What You Can Do If Passengers Are Trapped

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide What you can do if passengers are trapped If passengers get trapped in an elevator it is considered an emergency. BUT, in most cases there is no need for alarm. Contact qualified elevator personnel Contact qualified elevator service personnel at the earliest time possible.

  • Page 10: Specifications

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide SPECIFICATIONS Type and capacity Passenger car - 2000-4000 lb (907-1814 kg) Service car - 4000-5000 lb (1814-2268 kg) Speed 150 fpm (.75m/s) Travel Maximum 83 ft (25 m) Landings 2-10 landings Openings...

  • Page 11: Kcm831 Lce Control System

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide KCM831 LCE CONTROL SYSTEM The KCM831 control system optimizes elevator performance by monitoring and controlling speed, direction, safety status and other key operating parameters. UM-01.26.001-USK © 2011 KONE Corporation All rights reserved.

  • Page 12: Kcm831 Traction Elevator Controller With V3F16L Drive

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide KCM831 traction elevator controller with V3F16L drive UM-01.26.001-USK © 2011 KONE Corporation All rights reserved. 11 (32) (A) 2011-03-16...

  • Page 13: Kcm831 Traction Elevator Controller With Kdl16L Drive

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide KCM831 traction elevator controller with KDL16L drive UPS for EBR (optional) EBR Control Panel (Optional) EBR Power Connections (Behind VTC Board)(Optional) Switch Module VTC Board LCEOPT (S1=0) LCEGTW LCECAN (Optional) LCECPU40 LCEADON...

  • Page 14: Kcm831 Traction Elevator Controller With V3F25S Drive

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide KCM831 traction elevator controller with V3F25S drive UM-01.26.001-USK © 2011 KONE Corporation All rights reserved. 13 (32) (A) 2011-03-16...

  • Page 15: Machine

    Owner’s guide MACHINE KONE EcoSpace traction elevators are powered by an EcoDisc hoisting machine. The motor is integrated with the drive sheave, giving the machine a compact disc shape. The EcoDisc hoisting machine uses a permanent magnet synchronous motor. Inside the EcoDisc machine, permanent magnets are arranged in pole pairs attached to the rotor and the stator within the traction sheave.

  • Page 16: Safety Equipment

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide SAFETY EQUIPMENT Overspeed governor If the car speed exceeds contract speed, the overspeed governor senses the overspeed condition and locks the governor sheave and sets the car safety device. The governor tension sheave is located in the pit and keeps the governor rope properly tensioned from the top to the bottom of the hoistway.

  • Page 17: Car Safety

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide Car safety The car safety is mounted to the bottom of the car. If the safety is tripped by the overspeed governor, wedges within the safety clamp together to grip the rail and stop the car.

  • Page 18: Brakes

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide Brakes The elevator is equipped with two machine brakes that operate independently. One brake is for normal operation and the other is an emergency brake that will set if there is uncontrolled movement of the car in either the up or down direction.

  • Page 19: Positioning Devices And Limit Switches

    POSITIONING DEVICES AND LIMIT SWITCHES Overview EcoSpace elevators use magnets and switches to position the elevator car in the hoistway. Some positioning devices are present at each floor to make sure the car levels correctly to line up with the landing. Other devices slow down and stop the elevator at top terminal and bottom terminal floors.

  • Page 20: Hoistway Magnets

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide Hoistway magnets Hoistway magnets are mounted on the guide rails in the hoistway in the proper locations to activate the positioning switches on the car as the switches pass by the magnets.

  • Page 21: Limit Switches

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide Limit switches Final limit switches are installed in the top and bottom of the hoistway to set the outside limits of the elevator travel. The switches respond to contact with a final limit switch cam mounted to the side of the car top.
  • Page 22 EcoSpace™ elevator with KCM831 LCE control Owner’s guide Final Limit Switch Bottom Terminal Floor 5024643(2011-02) Bottom terminal floor Final Limit Switch Cam Final Limit Switch Cam Final Limit Switch 5024656(2011-02) Bottom final limit switch roller contacting cam on car top UM-01.26.001-USK...

  • Page 23: Ecospace Car

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide ECOSPACE CAR Car frame The EcoSpace car frame is the structure on which the passenger or service car is built. 6-003517 (2011-03) 5024611(2011-02) UM-01.26.001-USK © 2011 KONE Corporation All rights reserved. 22 (32)

  • Page 24: Slide Guides

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide Slide guides Slide guides on the car frame guide the car along the car guide rails up and down the hoistway. 6-003518 (2011-03) 5024616(2011-02) UM-01.26.001-USK © 2011 KONE Corporation All rights reserved.

  • Page 25: Car

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide The EcoSpace car is constructed of stainless steel panels. Rear and side walls are also available in a variety of color laminates. The rear wall can even be made of clear or colored glass.

  • Page 26: Roping Systems

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide ROPING SYSTEMS Overview The car moves up and down the hoistway on hoist ropes that run through the hoist machine, under the car, around a counterweight sheave and are anchored at both ends in the top of the hoistway.

  • Page 27: Doors And Entrances

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide DOORS AND ENTRANCES 10.1 Hoistway doors A door operator opens and closes the hoistway and car doors. The hoistway doors are mechanically locked until the car is at the correct location and the door clutch on the car engages to open the hoistway doors.

  • Page 28: Door Operator And Clutch

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide 10.2 Door operator and clutch The clutch on the car door operator engages the hoistway doors to open them only at a landing. 6-003523 (2011-03) Door clutch 5024682(2011-03) Door operator and clutch UM-01.26.001-USK...

  • Page 29: Car Doors And Electronic Safety Edge

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide 10.3 Car doors and electronic safety edge The electronic safety edge on the car doors senses if there is an obstruction in the path of the doors and automatically keeps the doors from closing.

  • Page 30: Fixtures And Remote Monitoring

    EcoSpace™ elevator with KCM831 LCE control Owner’s guide FIXTURES AND REMOTE MONITORING 11.1 Hall fixtures Hall fixtures include the pushbuttons a user presses in the hallway to call the elevator and the lantern displays that show movement of the car.

  • Page 31: Car Operating Panel (Cop)

    Buttons control which floor the car goes to, car door opening and closing and emergency functions. There may also be optional keyswitches. The Help pushbutton opens communication with the KONE Remote Monitoring System (KRMS). Passengers can communicate using a speaker and microphone inside the panel.

  • Page 32: Krms

    11.3 KRMS The KONE Remote Monitoring System (KRMS) fulfills the emergency communications function required by code. KRMS provides twenty-four hour communications between a passenger in the car and an outside resource in the event of an emergency. The system also monitors elevator operation and can send a call for service in response to an elevator shutdown.

  • Page 33: Approvals And Version History

    APPROVALS AND VERSION HISTORY Compiled by: Global Documentation / Technical Writer / Katherine Snyder Checked by: Technology - R & D / EcoSpace Platform Manager / Brian Schleeter Approved by: Technical Documentation & Training / Manager / Mario Jones Issue...
  • Page 34 gggg ™ KRMS Emergency Phone Owner’s Manual: North America...
  • Page 35 All rights reserved under International Copyright Conventions. No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means, or translated into another language or format, in whole or part, without written consent of KONE Inc. © 2006 KONE Inc OM-13.25.001-USK...
  • Page 36 MAINTAINING PARAMETER VALUES ................. 9 6.1. KONE S .................. 9 ERVICE ONTRACT CUSTOMERS 6.2. -KONE ................9 CONTRACT SERVICE CUSTOMERS 6.3....................11 ONFIGURABLE PARAMETERS GLOSSARY..........................12 APPENDIX ........................... 13 © 2006 KONE Inc OM-13.25.001-USK All rights reserved. (-) 2006-08-04...

  • Page 37: Introduction

    The elevator is equipped with a KRMS Emergency Phone. The KRMS Emergency Phone is a code- required safety device that provides a two-way voice connection between the elevator car and KONE Customer Care Center or some other authorized personnel that can take appropriate action. The KRMS Emergency Phone fulfills the requirements of the applicable elevator safety code (ASME A17.1...

  • Page 38: Responsibilities

    • Emergency personnel should be trained in the proper procedures for releasing trapped passengers from elevators. See ASME A17.4 (Guide for Emergency Personnel) for an example of this procedure. © 2006 KONE Inc OM-13.25.001-USK All rights reserved. (-) 2006-08-04...

  • Page 39: Phone Hardware And Settings

    KRMS Emergency Phone uses are stored in the Phone board. 4. Battery, which powers the system during a power failure. The battery is installed inside the car top connection box. © 2006 KONE Inc OM-13.25.001-USK All rights reserved.

  • Page 40: 4.2. Parameter Settings

    The owner of the KRMS Emergency Phone is allowed to change some of the parameter values. The parameter values can be changed with either a wireless or PSTN phone, if KONE Customer Care Center has enabled this feature.

  • Page 41: Operation Of The Krms Emergency Phone

    Emergency Phone to call again. This safety precaution ensures that every emergency call is answered and is only terminated by deliberate action on the part of the Elevator Emergency Answering Service. © 2006 KONE Inc OM-13.25.001-USK All rights reserved.

  • Page 42: Maintaining Parameter Values

    6.2. Non-KONE contract service customers When a KONE Service contract is not in force, it is the owner’s responsibility to maintain the parameters in the KRMS phone and ensure that the emergency phone operates properly Use this procedure to change parameter values via a normal telephone.
  • Page 43 Finally, give the parameter and its new value by pressing #6*5#. This means the following: 6 = parameter name and 5 = parameter value. The system will beep. To exit the touchtone configuration mode, press *#. © 2006 KONE Inc OM-13.25.001-USK All rights reserved. (-) 2006-08-04...

  • Page 44: Configurable Parameters

    The password you need to be able to change the parameter values. Password to enter DTMF configuration mode Note! If you want to change the password, you must give the parameter value twice. © 2006 KONE Inc OM-13.25.001-USK All rights reserved. (-) 2006-08-04...

  • Page 45: Glossary

    When the board is in this mode, the parameter values can be changed by using another phone to call the Emergency Phone. KONE Remote Monitoring Remote monitoring system provided by KONE (KRMS) Phone board Printed circuit board that takes care of the KRMS functions...

  • Page 46: Appendix

    Voice contact is ON or alarm active is active (accepted but not reset) Call in No alarms. (Amber) progress Blinking Alarm has been registered, but there is no voice contact yet. Call Voice contact is ON. (Green) received Voice contact is OFF. © 2006 KONE Inc OM-13.25.001-USK All rights reserved. (-) 2006-08-04...
  • Page 47 Help is No alarms. (Amber) coming Blinking Alarm has been registered, but there is no voice contact yet. Call in Voice contact is ON. (Green) progress Voice contact is OFF. © 2006 KONE Inc OM-13.25.001-USK All rights reserved. (-) 2006-08-04...
  • Page 48 Main power is on. MAINS Green Blinking Main power is not connected, the battery is used as the power supply. No power at the phone board. The system is not in use. © 2006 KONE Inc OM-13.25.001-USK All rights reserved. (-) 2006-08-04...
  • Page 49 © 2006 KONE Inc © 2006 KONE Inc OM-13.25.001-USK OM-13.25.001-USK All rights reserved. All rights reserved. (-) 2006-08-04 (-) 2006-08-04...
  • Page 50 Parts Guide Traction Elevator: with KCM831 Control AR-01.01.003-USK (D) 2006-08-09...
  • Page 51 The right to make changes to product design and material used, without notice, is reserved. All hardware and software referenced in this publication and/or used in conjunction with equipment described herein is the exclusive property of KONE Corporation whether or not protected by U.S. and/or International Trademark, Copyright and/or Patent Laws.
  • Page 52 Overspeed governor (car): KONE OL35, EcoSpace ......32 Overspeed governor (car): KONE OL35 ....... . . 34 2.10...
  • Page 53 Traveling cable hangers: EcoSpace™ ........62...
  • Page 54 2000-4000 lb car 200 or 350 fpm KCM831 V3F25 EcoSystem MR 2500-4000 lb car 200-500 fpm KCM831 V3F25 EcoSystem MR 2000-3500 lb car 700 fpm KCM831 V3F25MLB © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 3 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 55: Traction System Components

    Traction elevator with KCM831 control Spare Parts Manual TRACTION SYSTEM COMPONENTS MX18 machine components © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 4 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 56 D410, 8xd8 KM662189G01 Pulley, diverter D410, 7xd10 KM662189G02 Pulley, diverter D410, 8xd10 KM662190G01 Pulley, diverter D534, 7xd13 KM662190G02 Pulley, diverter D534, 8xd13 NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 5 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 57: Mx18 Traction Machine - Brake Components

    MX18, with control switch (complete assembly) KM710216H29 Switch Omron Z-15 GD-B, used with Brake Unit Assembly 710216G02 KM710220H01 Spring 4.5*14.5*D: ZO OTEVA 70 KM277458 Spring, brake contact © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 6 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 58: Mx18 Traction Machine Brake Manual Release Assembly

    MX18 traction machine brake manual release assembly Table 3: Manual brake release assembly PART NO. PARTNAME REMARK KM710190 Manual brake release Assembly See remarks Spring SF-TFK 2.0*6*25 lo=25mm © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 7 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 59: Mx18 Traction Machine - Electric Cables

    Traction elevator with KCM831 control Spare Parts Manual MX18 traction machine - electric cables © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 8 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 60 KM710248G01 Cable Wire 710233H01 MKMO 6*1.5 450V L=7750mm KM802519G02 Cable, brake 2 Req'd. KM754339G02 Tachometer cable Wire KJMS-2*0.5 (L=11000mm) KM612114G01 Resolver cable Wire LiYCY-CY 3*2*0.25 (L=7000mm) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 9 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 61: Mx32 Traction Machine Components

    Traction elevator with KCM831 control Spare Parts Manual MX32 traction machine components © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 10 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 62 (V3F100 drive) KM277931 Tachometer RE.0444L1B 60V CA11x30CSA US520282 Thermo switch Elmwood 2455R-955-2 US95878001 Wheel, friction 75 mm US95879001 Wheel, friction 37.3 mm NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 11 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 63: Mx32 Traction Machine - Brake Parts

    Traction elevator with KCM831 control Spare Parts Manual MX32 traction machine - brake parts © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 12 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 64 MX-32 drive, (Assembly of two is KM803101G01) KM722731G01 Shoe, brake Kit is KM803101G04 KM276213 Switch Z-15GD-B Omron KM277458 Spring, brake contact SF-TF1x5x15 SS1774-04 KM803100G05 Kit, brake contact Complete replacement set © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 13 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 65: Mx32 Traction Machine - Brake Release System

    Traction elevator with KCM831 control Spare Parts Manual MX32 traction machine - brake release system © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 14 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 66 M5x10 DIN912-8.8A3F (2) KM803083G02 Hose Replacement set 277360 Hose 14946-10-4/441-4/1D96-4-4 (L=300 mm) 280867 Sealing ring 14x18 DIN7603-CU (3 in KM803083G01, 1 in KM803083G02) 277354 Screw AM4/M10x1 © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 15 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 67: Mx32 Traction Machine Bearing Assembly - Resolver End

    Seal, shaft 16/28x7 BAFUDSLX7 KM277473 Bearing QJ207N2MA/C2L KM139329 Ring, retaining 120x4.0, DIN471 KM277472 Bearing 24024ES.TVPB KM277502 Seal, shaft 160-190-15 B2U KM722748H01 Ring, snap KM769944H01 Ring, adjustment © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 16 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 68: Mx32 Traction Machine Bearing Assembly - Hand Wheel End

    Table 9: MX32 traction machine bearing assembly - hand wheel end PART NO. PARTNAME REMARK KM277431 O-ring OR 3x66 NBR70 KM139329 Ring, retaining 120x4.0, DIN471 KM277472 Bearing 24024ES.TVPB3 KM277502 Seal, shaft 160-190-15 B2U © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 17 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 69: Mx32 Traction Machine - Electric Cables

    Traction elevator with KCM831 control Spare Parts Manual 1.10 MX32 traction machine - electric cables © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 18 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 70 (L= 1500 mm) KM781459G03 Cable, fan in machinery (L= 1950 mm) KM781457G08 Cable, fan in machinery (L= 2150 mm) KM781457G02 Cable, handwheel in machinery (L= 2100 mm) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 19 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 71: Mx10A Traction Machine Components (Kcm831)

    Brake Complete, releasing arm is reversible KM650827G01 Cable, brake opening KM650819H01 Damper Lower isolation KM725442G01 Guard, rope KM617609G01 Brake release handle MX10A NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 20 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 72: Mx10/08, Mx10/15 Traction Machine Components: Ecospace

    Traction elevator with KCM831 control Spare Parts Manual 1.12 MX10/08, MX10/15 traction machine components: EcoSpace Table 12:MX10 traction machine components PART NO. PARTNAME REMARK KM811510G05 Machine, MX10/08 Complete without resolver (KM827618H01) KM827618H02 Machine, MX10/15 Complete without resolver 3000 - 3500 lb...

  • Page 73: Mx20 Traction Machine Components

    KM754339G02 Tachometer cable KM710216G04 Brake Complete KM784780G01 Cable, brake opening KM756001H01 Damper Lower isolation KM779777G02 Guard, rope KM785054G01 Brake release handle MX20 NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 22 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 74: Fixing Beam Assembly: Ecospace, 3000-4000 Lb Passenger Car

    Traction elevator with KCM831 control Spare Parts Manual 1.14 Fixing beam assembly: EcoSpace, 3000-4000 lb passenger car Table 14:Dead end hitch, 3000-5000 lb. PART NO. PARTNAME REMARK KM827848 Rope fixing beam Passenger car assembly KM827863G01 Rope fixing pulley Left, non seismic...

  • Page 75: Fixing Beam Assembly: Ecospace, 4000-5000 Lb Service Car

    Traction elevator with KCM831 control Spare Parts Manual 1.15 Fixing beam assembly: EcoSpace, 4000-5000 lb service car Table 15:Dead end hitch, 4000-5000 lb. PART NO. PARTNAME REMARK KM827849 Rope fixing beam Service car assembly KM827863G01 Rope fixing pulley Left, non seismic...

  • Page 76: Hoistway Components

    Service work. See note below. NOTE! KM713780G01 boards can be used in KCM 831/ReSolve system. An I/O board software dowload (5-7-1) converts the KCM7;1;3780G01 board to a KCM 713780G11 board. © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 25 (132)

  • Page 77: Hoistway Access Interface Board (Lcehas)

    Table 17:Hoistway access interface board (LCEHAS) PART NO. PARTNAME REMARK KM762710G01 PC board, LCEHAS Hoistway access interface board KM275632 Fuse, F2 250 VAC-500 MA-F-5x20-CSA NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 26 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 78: Floor Control Board (Lcefcb)

    Floor Control Board, KM713700G13 boards cannot replace KM713700G03 boards KM713700G03 boards can be used. An I/O board software download (5-7-1) converts the KM713700G03 board to a KM713700G13 board. © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 27 (132) (D) 2006-08-09...

  • Page 79: Hoistway Magnet - 77:S, 77:U, 77:N, 66:Eaq

    PART NO. PARTNAME REMARK KM713228G03 Magnet Plastoferrite strip, used with 77:S, 77:U, 77:N, 66:EAQ 80x20x12mm KM713228G01 Magnet Plastoferrite strip, used with 61:U, 61:N, 30, B30 (EcoSpace only) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 28 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 80: Hoistway Traveling Cable Hanger: Ecospace

    Traction elevator with KCM831 control Spare Parts Manual Hoistway traveling cable hanger: EcoSpace Table 20:Hanger assembly, cable hanger, traveling cable PART NO. PARTNAME REMARK KM829704G01 Hanger assembly, traveling cable KM784564G01 Cable hanger assembly Complete assembly for securing flat cable wedge/clamp to wiring duct ©...

  • Page 81: Switch Assembly: 136:U, 77:U1, 134:Tn, 134:Tu,77:N1, 134:1N, 134:1U, 136:N

    USP37062002 Switch assembly, Assembly, used with top switches 136:U, bistable 77:U1, 134:TN, 134:TU and bottom switches 77:N1, 134:1N, 134:1U, 136:N KM280876 Switch, bistable Service replacement part © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 30 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 82: Switch Assembly, Etsl: 136:U1A, 136:U1B, 136:U2A,136:U2B, 136:N1A, 136:N1B, 136:N2A, 136:N2B

    136:N1B, 136:N2A, 136:N2B Table 22:Switch assembly, ETSL PART NO. PARTNAME REMARK KM824101G01 Switch assembly, ETSL KM824101G02 Switch assembly, ETSL Bottom KM280876 Switch, bistable Service replacement part © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 31 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 83: Overspeed Governor (Car): Kone Ol35, Ecospace

    Traction elevator with KCM831 control Spare Parts Manual Overspeed governor (car): KONE OL35, EcoSpace © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 32 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 84 KM280260 O-ring Service replacement part KM602258G01 Bracket, encoder Tripping direction: right, complete assembly KM602258G02 Bracket, encoder Tripping direction: left, complete assembly KM89144G01 Motor unit Remote reset © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 33 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 85: Overspeed Governor (Car): Kone Ol35

    Traction elevator with KCM831 control Spare Parts Manual Overspeed governor (car): KONE OL35 Table 24:Overspeed governor (CAR): KONE OL35 PART NO. PARTNAME REMARK US53752002 Governor, OL35 Used with Monospace, 200 FPM, side 1-2 (includes encoder and remote control motor) US53752004...
  • Page 86 Used only with Monospace, for remote reset, assembly tripping direction: left (counter-clockwise) KM602258G02 Bracket, encoder Governor tripping direction: right KM602258G03 Encoder assembly Governor tripping direction: left © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 35 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 87: Overspeed Governor (Car): Kone Ol100 - Ecosystem Mr

    Traction elevator with KCM831 control Spare Parts Manual 2.10 Overspeed governor (car): KONE OL100 - EcoSystem MR © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 36 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 88 Traction elevator with KCM831 control Spare Parts Manual Table 25:Overspeed governor (car): KONE OL100 PART NO. PARTNAME REMARK KM80340G45 Governor, OL100 80340G45-1-E-R-MKO, 200 fpm corners 1,3, RH, (US53750003), 80340G45-1-E-L-MKO, 200 fpm corners 2,4, LH, (US53751003) KM80340G51 Governor, OL100 80340G51-1-E-R-MKO, 350 fpm corners 1,3,...

  • Page 89: Overspeed Governor (Cwt): Kone Ol35 - Monospace

    Traction elevator with KCM831 control Spare Parts Manual 2.11 Overspeed governor (CWT): KONE OL35 - MonoSpace Table 26:OL35 governor for cwt PART NO. PARTNAME REMARK US53440001 Governor, OL35 RH, 200 FPM, side 1 and 2 US53440003 Governor, OL35 RH, 350 FPM, side 1 and 2...

  • Page 90: Overspeed Governor (Cwt): Kone Ol35 - Ecosystem Mr

    Traction elevator with KCM831 control Spare Parts Manual 2.12 Overspeed governor (CWT): KONE OL35 - EcoSystem MR Table 27:Overspeed governor - KONE OL35 PART NO. PARTNAME REMARK US53441001 Governor, OL35 RH, 200 FPM US53441002 Governor, OL35 LH, 200 FPM US53441003...

  • Page 91: Overspeed Governor (Cwt): Kone Ol100 - Ecosystem Mr

    Traction elevator with KCM831 control Spare Parts Manual 2.13 Overspeed governor (CWT): KONE OL100 - EcoSystem MR Table 28:Overspeed governor (CWT): KONE OL100 PART NO. PARTNAME REMARK KM80340G46 Governor, OL100 80340G46-1-E-L-MKO, 200 fpm corners 1,3, LH, (US64029003), 80340G46-1-E-R-MKO, 200 fpm corners 2,4, RH, (US64028003)

  • Page 92: Governor Tension Sheave

    PARTNAME REMARK US52874002 Switch, limit Manual reset, governor tension sheave KM254372 Switch, limit Manual reset, governor tension sheave KM283208 Switch, limit Manual reset, governor tension sheave © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 41 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 93: Floor Vanes And Rear Door Vane

    Table 30:Floor vanes and rear door vane PART NO. PARTNAME REMARK US53817001 Vane, floor Shipped as flat piece of metal US53810001 Vane, floor Rear door, shipped as flat piece of metal © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 42 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 94: Magnet Bracket: 77:S Or B:30 Magnets: Ecospace

    Traction elevator with KCM831 control Spare Parts Manual 2.16 Magnet bracket: 77:S or B:30 magnets: EcoSpace Table 31:Bracket assembly, magnet PART NO. PARTNAME REMARK KM827760H01 Bracket assembly, Used for the 77:S magnet and B30 magnet magnet © 2002 KONE Inc.

  • Page 95: Locking Plates - Monospace

    RH, (T127) CF16USM car frame KM763057H02 Locking plate LH, (T127) CF16USM car frame KM763069H01 Locking plate RH, (T140) CF16USM car frame KM763069H02 Locking plate LH, (T140) CF16USM car frame © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 44 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 96: Locking Plate - Ecospace

    Traction elevator with KCM831 control Spare Parts Manual 2.18 Locking plate - EcoSpace Table 33:Locking plate PART NO. PARTNAME REMARK KM604278G01 Locking plate © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 45 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 97: Switch, Final Limit - 151:U, 151:N

    Spare Parts Manual 2.19 Switch, final limit - 151:U, 151:N Table 34:Switch, final limit 151:U,151:N PART NO. PARTNAME REMARK KM280478 Switch, lever Final limit 151:U (upper), 151:N (lower) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 46 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 98: Shaft Network Module

    Traction elevator with KCM831 control Spare Parts Manual 2.20 Shaft network module Table 35:Shaft network module PART NO. PARTNAME REMARK KM802870G02 LCEGTWO board KM280783 Power supply unit © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 47 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 99: Buffers

    Refer to table titled: OIL BUFFER DIMENSIONS for part number and application KM807132G01 Kit, buffer switch Check local code to determine if switch is required. US63577 Buffer, switch only Telemechanique XCK-T510 © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 48 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 100 33.86 US53472008 (Qty = 2) For car buffers: buffer load = (car weight) + (rated load) For counterweight buffers: buffer load = counterweight (lbs) P504T001 (2005-12) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 49 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 101: Buffers: Ecospace

    Car with 4 ft. pit, G02 = car with 5 ft. pit KM883890G01 Buffers Counterweight (2000 - 4000 lb. passenger, 4000 lb service) KM883890G02 Buffers Counterweight (4500 - 5000 lb. service cars only) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 50 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 102: Rope Compensator

    Traction elevator with KCM831 control Spare Parts Manual 2.23 Rope compensator Table 39:Rope compensator PART NO. PARTNAME REMARK KM102798 Switch, limit Manual reset, rope compensator © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 51 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 103: Compensation Chain Guide Roller

    Traction elevator with KCM831 control Spare Parts Manual 2.24 Compensation chain guide roller Table 40:Compensation chain guide PART NO. PARTNAME REMARK KM653664H01 Roller Roller only, no hardware © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 52 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 104: Car Frame And Cartop Components

    Traction elevator with KCM831 control Spare Parts Manual CAR FRAME AND CARTOP COMPONENTS Cam assembly - EcoSpace™ Table 41:Cam assembly - car top PART NO. PARTNAME REMARK KM827174G02 Cam assembly Car top © 2002 KONE Inc. AR-01.01.003-USK All rights reserved.

  • Page 105: Cam Assembly

    Cam assembly Includes mounting brackets, used with RG 300 roller guides, 400-500 FPM KM827172G04 Cam assembly Includes mounting brackets, used with RG 300 roller guides, 600-1200 FPM © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 54 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 106: Magnetic Actuator Assembly

    Traction elevator with KCM831 control Spare Parts Manual Magnetic actuator assembly Table 43:Magnetic actuator assembly PART NO. PARTNAME REMARK US64807001 Actuator, magnetic Schmersal © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 55 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 107: Krm Related Parts

    Traction elevator with KCM831 control Spare Parts Manual KRM related parts © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 56 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 108 Connects LCECCBN to KNXRIF board, L = 300 mm (11-13/16 inches) KM770268G01 Ribbon cable, GSM L = 150 mm (6 inches) module KM770350G02 GSM terminal module Nokia 31, includes metric mounting screws © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 57 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 109: Car Top Switches: Ecospace™, B30, 77:U, 77:N, 77:S

    Traction elevator with KCM831 control Spare Parts Manual Car top switches: EcoSpace™, B30, 77:U, 77:N, 77:S Table 45:Cartop switches PART NO. PARTNAME REMARK KM713227G01 Switches, cigar, bistable 77:U/N KM713227G03 Switch, cigar, bistable Includes wiring, 77:S, Length of wiring=4M (13ft.-1-1/2 inches)

  • Page 110: Car Top Switches: 77:U, 77:N, 77:S, 66:Eaq

    4000, 4500, 5000, Length of wiring = 5 M (16 ft - 5 inches) KM713227G03 Switch, cigar, bistable Includes wiring, 77:S/66EAQ, Length of wiring = 4M (13 ft - 1-1/2 inches) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 59 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 111: Oscillators

    US64595001 Plate, oscillator protection US64594002 Switch, oscillator 10-30VDC, marked 86420G03 KM604130G05 Cable, switch Modify cable marking label as required. (All cables identical except for label markings.) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 60 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 112: Car Top Box And Inspect Station

    KM280783 Power supply unit US52947001 Relay, plug-in Two speed fan, (KM258634) KM275358 Fuse, F4 125/250 V-6, 3A-T-5x20 KM263860 Battery KM713873G01 Alarm bell NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 61 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 113: Traveling Cable Hangers: Ecospace

    Traction elevator with KCM831 control Spare Parts Manual Traveling cable hangers: EcoSpace™ Table 49:Bracket assembly, car, travel cable hanger PART NO. PARTNAME REMARK KM827741G01 Bracket, assembly Car, travel cable hanger © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 62 (132)

  • Page 114: Traveling Cable Hangers

    For round traveling cable and a high platform KM600670G01 Hanger, traveling cable For flat traveling cable KM600670G07 Hanger, traveling cable For flat traveling cable and a high platform © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 63 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 115: Compensation Chain Hanger

    Compensation chain, EcoSystem MR KM600674G04 Hanger Compensation chain, EcoSystem MR used with high platforms KM862871G01 Hanger Compensation chain, EcoSpace, 4000 lb. passenger car, qty = 1, 5000 lb. service car, qty = 2 © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 64 (132)

  • Page 116: Loadweigh Device

    Traction elevator with KCM831 control Spare Parts Manual 3.12 Loadweigh device Table 52:Loadweigh device PART NO. PARTNAME REMARK KM712537G01 Loadweigh device Complete system including sensor KM712542G01 KM712542G01 Sensor, loadweigh © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 65 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 117: Roller Guides

    RG200, T140, for cars KM581271G16L Roller guide assembly RG150, T127 KM581271G19 Roller guide assembly RG150, T140 KM600653G16L Roller guide assembly RG150HD, T127 KM600653G19 Roller guide assembly RG150HD, T140 © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 66 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 118 Roller KM169851H01 Compression spring KM581271G16L RG150 roller guide assembly KM581274G02 Roller KM581281H01 Compression spring KM581271G19 RG150 roller guide assembly KM581274G02 Roller KM581281H01 Compression spring P504T002 (2005-12) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 67 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 119: Slide Guides

    Slide guide SLG1A, for counterweight frames CWT4PSM or CWF10PW; T-89/B: 8# rail - Fits all applications w/16 mm thick rail nose 8, 11, 12, 15 lb. rails © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 68 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 120: Slide Guides: Ecospace

    Traction elevator with KCM831 control Spare Parts Manual 3.15 Slide guides: EcoSpace™ Table 56:Slide guide - EcoSpace PART NO. PARTNAME REMARK KM787740G16 Slide guide KM718341H16 Slide insert KM86375G16 Lubricator Guide rail, 16 mm KM652431G16 Slide guide SLG7 used on CWF10PW cwt frame...

  • Page 121: Car Top Locking Bar

    KM713202G05 switch KM763050G02 Cartop locking bar LH, used with CF16USM car frame with KM713202G05 switch KM787725G03 Cartop locking bar RH, for EcoSpace car frame KM787725G04 Cartop locking bar LH, for EcoSpace car frame © 2002 KONE Inc. AR-01.01.003-USK All rights reserved.

  • Page 122: Safety Gear

    SGB03 safety, for 12 lb. and 15 lb. guide rails, includes one LH and one RH safety KM611155G08 Safety block assembly SGB03 safety, for 18 lb. guide rails, includes one LH and one RH safety © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 71 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 123: Safety Gear: Ecospace

    Traction elevator with KCM831 control Spare Parts Manual 3.18 Safety gear: EcoSpace™ Table 59:Safety gear PART NO. PARTNAME REMARK KM718203G06 Safety gear SGB08, includes one RH and one LH safety KM787733G01 Safety gear SGB01, includes one RH and one LH safety...

  • Page 124: Control System Components

    KM780187G01 Terminal block, dynamic Used for MX10 and MX20 MonoSpace braking applications ONLY KM713780G01 PC board, LCEFOB Floor Option Board. Order this board for Service work. © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 73 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 125 Rectifier board with 6.3 amp fuse US47621060 Fuse Fuse F2 on LCEREC board (250V-6A-6, 3x32 mm-T-CSA) US51575006 Fuse Fuses F6 and F7 on LCEREC board (10x38 mm-6A-500V-50A/20MSCSA) NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 74 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 126 40 amps, <=200 fpm 40 amps, 201 - 350 fpm 80 amps, <=200 fpm 80 amps, 201 - 350 fpm 80 amps, 351 - 500 fpm P504T003 (2002-10) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 75 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 127: Controller: Kcm831 Control System With V3F25Mlb Drive

    V3F25MLB, includes HCB board KM781380G01 KM805560G01 Line bridge With cables KM277746 Line bridge Without cables KM777320G02 Module, LCL filter KM779710G01 Module, NTS Includes cover, cable and PC board © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 76 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 128 US51575006 Fuse Fuses F6 and F7 on LCEREC board (10x38 mm-6A-500V-50A/20MSCSA) KM800629G01 Repeater, RS485 Phoenix RS485 repeater for FSP KM783020G02 Module, intercom NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 77 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 129: Controller: Kcm831 Control System With V3F16L Drive

    Traction elevator with KCM831 control Spare Parts Manual Controller: KCM831 control system with V3F16L drive Table 63:EcoSpace controller with V3F16L drive: interior view PART NO. PARTNAME REMARK KM769900G13 Drive module V3F16L20A KM769900G14 Drive module V3F16L25A KM830065G01 Brake resistor module KM830065G02 Brake resistor module Three (3) resistors req'd for 3000 - 3500 lb.
  • Page 130 575 - 600V; For remote control room application, use KM857996G03 (Also direct replacement) KM800629G01 Repeater, RS485 Phoenix RS485 repeater for FSP KM857998 Reactor, line load For remote applications NS = Not shown © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 79 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 131: Main Controller Board (Lcecpu40)

    Traction elevator with KCM831 control Spare Parts Manual Main Controller Board (LCECPU40) Table 64:Main controller board (LCECPU40) PART NO. PARTNAME REMARK KM773380G02 PC board, LCECPU40 Main controller board © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 80 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 132: Gateway Board (Lcegtw)

    Gateway Board (LCEGTW) Table 65:Gateway board (LCEGTW) PART NO. PARTNAME REMARK KM713180G11 PC board, LCEGTW Gateway board KM247418 Fuse Fuse F1 on LCEGTW board (T6, 3A250V- 5x20) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 81 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 133: Option Interface Board (Lceopt)

    Fuse F1 and F2 on LCEOPT board (315A250V-5x20) KM713150G01 boards can be used in KCM831/KCP931 and ReSolve systems. An I/O board software download (5-7-1) converts the KM713150G01 board to a KM713150G11 board. © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 82 (132)

  • Page 134: Safety Circuit Interface Board With Ado/Acl (Lceadon)

    Safety circuit interface with ADO/ACL, North American; Chicago or when safety chain voltage is 120 VAC KM275371 Fuse, radio Fuse F1 on LCEADON board (250VAC-1A-T- 5x20-CSA) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 83 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 135: Rectifier Board (Lcerec)

    Fuse F2 is (250V-6A-6.3x32 mm-T-CSA) US47621025 Fuse Fuse F2 is (250V-2.5A-6.3x32 mm-T-CSA); for V3F16L application US51575006 Fuse Fuses F6 and F7 on LCEREC board (10x38 mm-6A-500V-50A/20MSCSA) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 84 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 136: Controller Area Network Interface Board (Lcecan)

    R20, R100, KCM831/256K 5.x software only KM713110G04 PC board, LCECAN Controller Area Network Interface Board, for use on R20, R100, KCM831/512K and KCM831 w/ emergency power 6.x software only © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 85 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 137: Car Top Cross Connection Board (Lceccbn)

    Table 70:Car top cross connection board (LCECCBN) PART NO. PARTNAME REMARK KM802850G11 PC board, LCECCBN Car top Cross Connection Board (LCECCBN), North American, KM802850G11 boards cannot replace KM802850G01 boards © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 86 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 138: Krm Interface Board

    4.11 KRM Interface Board Table 71:KRM Interface Board (KRMRIF) PART NO. PARTNAME REMARK KM770210G01 PC board, KRMRIF KRM Interface Board, located in car roof box assembly © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 87 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 139: V3F25 Drive Assembly

    Traction elevator with KCM831 control Spare Parts Manual 4.12 V3F25 drive assembly © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 88 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 140 Transformer, auxiliary 400V/40VA primary, 20Vx2 secondary IMPORTANT! The HCB PC board (2) and auxiliary transformer (3) are the only recommended replacement parts. Otherwise, replace the entire V3F25 drive module (1). © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 89 (132)

  • Page 141: V3F16L Drive Assembly

    Traction elevator with KCM831 control Spare Parts Manual 4.13 V3F16L drive assembly Table 73:V3F16L drive assembly PART NO. PARTNAME REMARK KM769900G13 Drive module V3F16L20A KM769900G14 Drive module V3F16L25A © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 90 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 142: V3F25 Motion Control Board (Hcb)

    Spare Parts Manual 4.14 V3F25 Motion Control Board (HCB) Table 74:V3F25 motion control board, HCB PART NO. PARTNAME REMARK KM781380G01 PC board, HCB Motion control board © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 91 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 143: Lcegtwo Board

    Spare Parts Manual 4.15 LCEGTWO board Table 75:LCEGTWO2 board PART NO. PARTNAME REMARK KM802870G01 PC board, LCEGTWO Optoisolated LCE landing call interconnection and RS485 repeater board © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 92 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 144: Adon Spo Speedometer Board

    ADON SPO speedometer board Table 76:ADON SPO speedometer board PART NO. PARTNAME REMARK KM800700G01 Speedometer board, For MonoSpace and EcoSpace controllers, if ADON SPO specified by inspection requirement © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 93 (132) (D) 2006-08-09...

  • Page 145: Filter Module (Kcm831 Control With V3F25Mlb Drive)

    Traction elevator with KCM831 control Spare Parts Manual 4.17 Filter module (KCM831 control with V3F25MLB drive) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 94 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 146 12A-230-AC1 KM251070 RC-circuit XEB2202-200 KM276222 Relay (210) Finder, 60.13.8.230.0040 KM284177 Time relay (210) KM284178 Relay socket (210) KM281656 Fuse block 286:1-3 US51816006 Fuse, ceramic 500V-6A-10x38mm CSA © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 95 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 147: Fixtures

    Traction elevator with KCM831 control Spare Parts Manual FIXTURES Car station © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 96 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 148 Car operating interface board 24V (LCECOB24) KM713730G11 PC board, LCECEB Car operating panel extension board, KM713730G11 boards cannot replace KM713730G01 boards KM786195 Light assembly, 2-bulbs, 12V, 0.2A emergency US520909 Bulb © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 97 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 149: Car Operating Panel Extension Board (Lceceb)

    Traction elevator with KCM831 control Spare Parts Manual Car operating panel extension board (LCECEB) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 98 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 150 Car operating panel extension board. Used for car call lockouts 33 - 63. KM713730G01 boards can be used in KCM831/ReSolve systems. An I/O board software download (5-7-1) converts the KM713730G01 board to a KM713730G11 board. © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 99 (132)

  • Page 151: Car Fixtures: Position Indicators, Serial

    Sigmatic PI KM800371 Plate, mounting, digital KM720295 Box, display, PC board US95474001 PC board Sigmatic PI, KONE US95413030 Cable 5x#22AWG, SPOX, length = 30 inches [762 © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 100 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 152: Emergency Light Assembly

    PARTNAME REMARK KM786195 Light assembly, 2-bulbs, 12V, 0.2A emergency US520909 Bulb US53638036 Cable 2X#22AWG, SPOX, length = 36 inches [914 KM809809 Label Emergency light battery location © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 101 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 153: Car Direction Lantern Assembly: Dellanv

    US47154 Nut, hex Nylon, #4-40 UNC thread US95413072 Cable 5X#22AWG, SPOX, length = 72 inches [1829 US77123004 Threadstud 6-32 thread, length = 3/8 inch [9.5 mm] © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 102 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 154: Hall Fixtures: Direction Arrows

    UP arrow, green LED, 24 volts US63686001 Lantern, direction DOWN arrow, red LED, 24 volts US46427181 Wire splice AWG#22-18 US95398144 Cable 2X#22AWG, SPOX, length = 144 inches (3658 mm) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 103 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 155: Hall Fixtures: Arrival Lantern / Gong Pc Board

    Hall fixtures: arrival lantern / gong PC board Table 84:Hall & car fixtures: arrival lantern / gong PC board PART NO. PARTNAME REMARK USP31892002 PC Board, lantern, Lantern gong without speech synthesizer arrival © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 104 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 156: Hall Fixtures: Intermediate Hall Lantern Assembly

    M-F, 6-32 thread, length = 3/8 inch [9.5 mm] USP31919001 Speaker, gong With cable US46662003 6-32, Kepnut, zinc plated KM786174216 Cable 5X#22AWG, SPOX, length = 216 inches [5486 mm] © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 105 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 157: Alphabetical Parts Index

    Bracket , encoder KM602254H02 Governor tripping direction: left Bracket assembly, KM827760H01 Used for the 77:S magnet and B30 magnet magnet Bracket, assembly KM827741G01 Car, travel cable hanger © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 106 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 158 Buffer, polyurethane USP33513002 Assembly, 5.67 inch stroke Buffer, switch only US63577 Telemechanique XCK-T510 Buffers KM827647G01 Car with 4 ft. pit, G02 = car with 5 ft. © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 107 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 159 (L= 1500 mm) Cable, fan KM781459G03 in machinery (L= 1950 mm) Cable, fan KM781457G08 in machinery (L= 2150 mm) Cable, hand wheel KM781457G02 in machinery (L= 2100 mm) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 108 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 160 North American, with alarm bell, 2- speed fan relay, CCBN2, bottom cover, 24 VDC power supply package, & KNXM PSTN Car top box, LCEGM KM845403G05 North American, CCBN2, (no options) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 109 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 161 KM713202G05 switch Cartop locking bar KM763050G02 LH, used with CF16USM car frame with KM713202G05 switch Cartop locking bar KM787725G03 RH, for EcoSpace car frame Cartop locking bar KM787725G04 LH, for EcoSpace car frame Circuit breaker KM274690 (298), Siemens, 5SX2201-7...
  • Page 162 MX18 KM277786 G2E140-PI51-20 CE, UL/CSA, 50/ 60Hz), (Fan assembly is KM803081G03) KM277785 G3E140-PI51-19 (CE,UL/CSA,50/ 60Hz, (Fan assembly is KM803081G04) KM277788 G2E160-AY47-74 (CE,UL/CSA,50/ 60Hz),(Fan assembly is KM803081G09) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 111 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 163 Fuse F2 on LCEREC board (250V- 2.5A-6.3x32 mm-T-CSA) Fuse KM247418 Fuse F1 on LCEGTW board (T6, 3A250V-5x20) Fuse KM210567 Fuse F1 and F2 on LCEOPT board (315A250V-5x20) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 112 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 164 1,3, RH, (US53750006), 80340G51-1-E-L-MKO, 350 fpm corners 2,4, LH, (US53751006) Governor, OL100 KM80340G57 80340G57-1-E-R-MKO, 500 fpm corners 1,3, RH, (US53750009), 80340G57-1-E-L-MKO, 500 fpm corners 2,4, LH, (US53751009) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 113 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 165 Used with Monospace, 200 FPM, side 3-4 (includes encoder and remote control motor) Governor, OL35 US53752003 Used with Monospace, 350 FPM, side 3-4 (includes encoder and remote control motor) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 114 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 166 US53441006 LH, 400 FPM Governor, OL35 US53441007 RH, 500 FPM Governor, OL35 US53441008 LH, 500 FPM GSM terminal module KM770350G02 Nokia 31, includes metric mounting screws © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 115 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 167 Compensation chain, EcoSystem Hanger KM600674G04 Compensation chain, EcoSystem MR used with high platforms Hanger KM862871G01 Compensation chain, EcoSpace, 4000 lb. passenger car, qty = 1, 4000-5000 lb. service car, qty = 2 Hanger assembly, KM829704G01 traveling cable Hanger, traveling cable...
  • Page 168 Guide rail, 19 mm Lubricator KM86375G16 Guide rail, 16 mm Machine, MX10/08 KM811510G05 Complete without resolver (KM827618H01) Machine, MX10/15 KM827618H02 Complete without resolver (3000- 3500 lb.) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 117 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 169 3500, 4000, 4500, 95 degree undercut grooves Magnet KM713228G03 Plastoferrite strip, used with 77:S, 77:U, 77:N, 66:EAQ 80x20x12mm Magnet KM713228G01 Plastoferrite strip, used with 61:U, 61:N, 30, B30 (EcoSpace only) Manual brake release KM710190 Assembly Mask, w/arrows KM800370 Sigmatic PI Measuring wheel KM602253G01...
  • Page 170 PC board US95474001 Sigmatic PI, KONE PC board, lantern, USP31892002 Lantern gong without speech arrival synthesizer PC board, lantern, USP31892002 Lantern gong without speech arrival synthesizer © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 119 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 171 Car top Cross Connection Board (LCECCBN), North American, KM802850G11 boards cannot replace KM802850G01 boards PC board, LCECCBN2 KM802890G11 Car top Cross Connection Board II (LCECCBN2), North American © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 120 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 172 PC board, LCEFOB KM713780G01 Floor Option Board. Order this board for Service work. PC board, LCEFOB KM713780G01 Floor Option Board. Order this board for Service work. © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 121 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 173 PC board, LCEREC KM713140G08 Rectifier board with 6.3 amp fuse PC board, V3FNTS KM779710G02 Board only PI, Sigmatic, car mnt, USP37009003 With arrows and dot matrix display assembly © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 122 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 174 Used only with Monospace, for assembly remote reset, tripping direction: right (clockwise) Remote control KM88970G09 Used only with Monospace, for assembly remote reset, tripping direction: right (clockwise) © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 123 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 175 Roller guide assembly KM86800G16 RG80, for counterweight frame Roller guide assembly KM604124G16 RG100 Roller guide assembly KM375861G16 RG125 Roller guide assembly KM394539G16L RG200, T127, for counterweight frame © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 124 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 176 KM611155G08 SGB03 safety, for 18 lb. guide rails, includes one LH and one RH safety Safety gear KM718203G06 SGB08, includes one RH and one LH safety © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 125 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 177 KM600641H16 Used with KM652431G16 Slide insert KM85119H16 Used with KM92410G16A Spacer US47589012 Nylon, #6 screw, length = 3/4 inch [19 mm] Speaker, gong USP31919001 With cable © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 126 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 178 PAGE REMARK Speedometer board, KM800700G01 For MonoSpace controllers, if ADON SPO specified by inspection requirement Speedometer board, KM800700G01 For MonoSpace and EcoSpace ADON SPO controllers, if specified by inspection requirement Spring KM710220H01 4.5*14.5*D: ZO OTEVA 70 Spring See remarks SF-TFK 2.0*6*25 lo=25mm...
  • Page 179 US519975 Limit switch ONLY Switch, limit US519975 Limit switch ONLY Switch, limit US519975 Limit switch ONLY Switch, limit US518154 for KONE OL100/OL120 overspeed governor Switch, limit US52874002 Manual reset, governor tension sheave Switch, limit KM254372 Manual reset, governor tension sheave...
  • Page 180 Tachometer cable KM754339G02 Wire KJMS-2*0.5 (L=11000mm) Tachometer cable KM754339G02 Terminal block, KM780187G01 Used for MX10 and MX20 dynamic braking MonoSpace applications ONLY Thermo switch US520282 Elmwood 2455R-955-2 © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 129 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 181 75 mm Wheel, friction US95879001 37.3 mm Wheel, friction US95879001 37.3 mm Wheel, friction US95879001 37.3 mm Wheel, friction US95878001 75 mm Wire splice US46427181 AWG#22-18 © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 130 (132) (D) 2006-08-09 Disclosure prohibited...

  • Page 182: Version History

    Dennis Kalgren and Scott Boucher Scott Boucher 2002-10-25 Minor changes to issue A from mark-up by Mark Witkowski Mark Witkowski 2004-05-31 Added parts for EcoSpace and 500-700 fpm Mark Witkowski EcoSystem MR elevators 2006-08-09 Added parts for EcoSpace 3000-5000 lb Mary Lewis capacities ©...
  • Page 183 Traction elevator with KCM831 control Spare Parts Manual © 2002 KONE Inc. AR-01.01.003-USK All rights reserved. 132 (132) (D) 2006-08-09 Disclosure prohibited...
  • Page 184 KONE Signalisation System Spare Parts Manual SPARE PARTS FOR KSS / KSS REVIVE SERIES SIGNALIZATION KONE Signalisation System AR-12.20.004-USK © 2004 KONE Corporation All rights reserved. (B) 2004-12-03 1026130.wmf FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 1 (46)
  • Page 185 804142 ..........30 FIRE STATUS PANEL / LOBBY PANEL ....33 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved.
  • Page 186 US63673 AND US63674 ......45 14 APPROVALS AND VERSION HISTORY ....46 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved.

  • Page 187: General

    Spare Parts Manual GENERAL This spare part manual describes spare parts for the KONE signalisation System (KSS) equipment. This product covers low, mid and high range elevator deliveries. Product range is split in three base sets according to the following sections.

  • Page 188: Kss 300, 370 Series Signalization (Surface Mounted)

    CLOSE OPEN CLOSE ALARM ALARM HELP HELP 1012143.wmf 1012144.wmf 1019942.wmf 1019941.wmf 1022145.eps KSL 420 KSF 420 KSL 470 KSF 470 KSC 370 KSC 300 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 5 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 189: Kss 500 Series Signalization (Thinline)

    Car direction panel lantern 1012145.wmf 1025605.wmf 1013924.wmf 1013922.wmf KSH 520 KSI 521 Landing call stations 1012148.wmf 1022154.eps 1013926.wmf KSL 520 KSL 522 KSC 500 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 6 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 190: Kss 600 Series Signalization (Flush Mounted)

    KSI 621 KSI 622 Landing call stations 1022154.eps 1012154.wmf 1012153.wmf 1019953.wmf KSL 620 KSL 620 barrel KSL 620 rectangular with fire plate KSC 600 rectangular FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 7 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 191: Kss Landing Call Stations

    Amber, stainless steel KM824714G07 KSL 470 intermediate Amber, stainless steel KM824714G09 KSL 420 down collective Amber, stainless steel KM824714G10 KSL 470 down collective Amber, stainless steel FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 8 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 192 Medical Emergency Pilot light, French KM804133G16 Security Pilot light, French KM804133G17 Car to lobby Pilot light, French Key switches for North America See Appendix 6. FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 9 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 193: Ksf 420, 470, Fire Recall Unit, 804178

    English KM804180H04 FRD text plate, std French KM804133G01 Pilot Light, Fire Hat Phase 1 key switch See Appendix 6. KM804179H01 Back box KSL/KSF/KSE 420/470 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 10 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 194: Kse 420, 470, Emergency Power Unit, 804182

    KM804133G04 Pilot light, emergency power English KM804133G14 Pilot light, emergency power French Phase 1 key switch See Appendix 6. KM804179H01 Back box KSL/KSF/KSE 420/470 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 11 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 195: Ksl 520, Thinline Landing Call Station, 804390

    KONE Signalisation System Spare Parts Manual KSL 520, thinline landing call station, 804390 1025145.wmf FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 12 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 196 KSL 500/600 button secondary down White, stainless steel, California KM804165G11 KSL 500/600 button secondary down White, Muntz KM804166G11 KSL 500/600 button secondary down White, Muntz, California FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 13 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 197 Out of service Pilot light, French KM804133G14 Emergency power KM804133G15 Medical Emergency KM804133G16 Security KM804133G17 Car to lobby Key switches for North America See Appendix 6. FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 14 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 198: Ksl 522, W/Without Fire Signage, 804270

    KONE Signalisation System Spare Parts Manual KSL 522, W/Without Fire Signage, 804270 1021145.wmf FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 15 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 199 KSL 500/600 button secondary White, stainless steel, down California KM804165G11 KSL 500/600 button secondary White, Muntz down KM804166G11 KSL 500/600 button secondary White, Muntz, California down FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 16 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 200 US Keys witch US Emergency operation key Includes cable, function selection for Thinline and See Appendix 6. flushline landing call stations US Key function selection FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 17 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 201: Ksl 620, Flushline Landing Call Station, 804315

    KSL 500/600 button terminal up White, Muntz KM804166G06 KSL 500/600 button terminal up White, Muntz, California KM804163G07 KSL 500/600 button terminal down Amber, stainless steel FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 18 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 202 Out of service Pilot light, French KM804133G14 Emergency power KM804133G15 Medical Emergency KM804133G16 Security KM804133G17 Car to lobby Key switches for North America See Appendix 6. FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 19 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 203: Kss Landing Lanterns

    KM772792H01 Hall lantern cover Polycarbonate KM801068G01 Hall lantern cover Velvet stainless steel KM824690G01 KSH 370 lantern assembly Amber KM824690G02 KSH 470 lantern assembly Amber FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 20 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 204: Ksj Car Direction Lantern 804127

    Number of parts in one assembly number Description Remarks KM804251H01 Lens KM804122G01 Car direction lantern assembly Amber KM804122G02 Car direction lantern assembly White KM722880G01 Car direction lantern interface PCB FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 21 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 205: Ksh 520, Thinline Lantern, 804380

    KM804334G02 Lantern PC assembly White, horizontal KM804334G03 Lantern PC assembly Amber, vertical KM804334G04 Lantern PC assembly White, vertical KM804387G0x Base package See Appendix 4. FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 22 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 206: Ksh 620, Flushline Lantern, 804335

    KM804334G01 Lantern PC assembly Amber, horizontal KM804334G02 Lantern PC assembly White, horizontal KM804334G03 Lantern PC assembly Amber, vertical KM804334G04 Lantern PC assembly White, vertical FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 23 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 207: Kss Landing Displays

    KSI 370, 7-segment, assembly Amber KM824602G02 KSI 371, DOT-matrix, assembly Amber KM824602G03 KSI 471, DOT-matrix, assembly Amber KM772812H51 7-segment display film French KM801111H51 DOT-matrix display film French FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 24 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 208: Ksi 521, Thinline Display, 804385

    Dot Matrix, English KM801111H51 Horizontal display film Dot Matrix, French KM804234H50 Vertical display film Dot Matrix, English KM804234H51 Vertical display film Dot Matrix, French FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 25 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 209: Ksd, Emergency Display, 804186

    KONE Signalisation System Spare Parts Manual KSD, emergency display, 804186 1021143.wmf FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 26 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 210 HL/HLI Base package Satin nickel, see appendix 4. KM804387G03 HL/HLI Base package Satin cold, see appendix 4. KM246534 Screw, DIN965 M3x8 KM281808 Screw, Plastofast 3x10 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 27 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 211: Ksi 621, Flushline Display, 804360

    Dot Matrix, English KM801111H51 Horizontal display film Dot Matrix, French KM804234H50 Vertical display film Dot Matrix, English KM804234H51 Vertical display film Dot Matrix, French FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 28 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 212: Ksi 622, Flushline Display (Lcd), 804365

    HLI lens Snow white KM804359H02 HLI lens Detroit gray KM828385G01 Display PC assembly White lens KM828385G02 Display PC assembly Gray lens KM806980G01 F2KFUL board FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 29 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 213: Kss Car Operating Panels

    KONE Signalisation System Spare Parts Manual KSS CAR OPERATING PANELS KSS 300, 370, 500, 600, surface mounted COP, North America, 804142 11,12 13,14 1021276.wmf FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 30 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 214 KM 830932Gxxx Braille markings See Appendix 12. US63672Gxxx US63673Gxxx US63674Gxxx KM804136Hxx 7-Segment display film See Appendix 1. KM804137Hxx Dot Matrix display film See Appendix 1. FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 31 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 215 Key switch interface PC, 1 ID KM772840G05 KS2 PC board Key switch interface PC, 2 ID KM804250G10 Configuration key switch COP programming key switch FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 32 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 216: Fire Status Panel / Lobby Panel

    KONE Signalisation System Spare Parts Manual FIRE STATUS PANEL / LOBBY PANEL FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 33 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 217 Key switch assembly Phase 1 Fire recall,SS,Yale 3502,EN,FSP KM818848G08 Key switch assembly Phase 1 Fire recall,Mz,Yale 3502,EN,FSP KM818848G13 Key switch assembly Emergency power,SS,Yale 3502,EN,FSP FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 34 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 218 Phase 1 Fire recall, Mz, Yale 3502,EN,L/P KM818848G45 Key switch assembly Phase 1 Fire recall,SS,Yale 255,EN,L/P KM818848G46 Key switch assembly Phase 1 Fire recall,Mz,Yale 255,EN,L/P FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 35 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 219: Appendix 1: Cop Display Film

    End cap cover, satin nickel KM804261H02 End cap cover, satin gold KM804394H01 KSL backplate KM804275H01 KSL backbox KM281808 Screw plastofast 3*10 KM281807 Screw plastofast 4*10 KM804389G02 Fixing bag FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 36 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 220: Appendix 3: Ksl 522 Base Package 804279G02 - G09

    End cap cover, satin nickel KM804256H02 End cap cover, satin gold KM804382H01 Backplate, horizontal KM804382H02 Backplate, vertical KM281808 Screw plastofast 3*10 KM281807 Screw plastofast 4*10 KM804389G02 Fixing bag FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 37 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 221: Appendix 5: Pressel Markings

    KM818848G37 Key switch Asm, Emergency Power EPD, YALE_2642, Chrome face, English text KM818848G09 Key switch Asm, Emergency Power EPD, YALE_3502, Chrome face, English text FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 38 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 222 KM818847G11 Key switch Asm, Emergency Power EPD, BFD-1, Chrome face English text KM818847G12 Key switch Asm, Emergency Power EPD, BFD-1, Brass face English text FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 39 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 223 KM818840G15 Key switch Asm, Security LOL, Momentary key, Chrome face, French text KM818840G16 Key switch Asm, Security LOL, Momentary key, Brass face, French text FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 40 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 224 Key switch Asm, Phase II Fire FRD, YALE_3502, Chrome face, English text Operation KM818848G02 Key switch Asm, Phase II Fire FRD, YALE_3502, Brass face, English text Operation FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 41 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 225 Key switch Asm, Security LOC, KONE 5, Maintained key, Chrome face, English text KM818840G02 Key switch Asm, Security LOC, KONE 5, Maintained key, Brass face, English text KM818840G03 Key switch Asm, Security LOC, KONE 5, Maintained key, Chrome face, French text...
  • Page 226 KONE Signalisation System Spare Parts Manual Part Number Description Remarks KM818842G04 Key switch Asm, Security LOC, KONE 7, Maintained key, Brass face, French text KM818842G09 Key switch Asm, Security LOC, KONE 7, Momentary key, Chrome face, English text KM818842G10 Key switch Asm, Security...
  • Page 227 Key switch Asm, Independent Service PRC, Brass face, French text KM818849G08 Toggle Switch Asm, Independent PRC, English text Service KM818849G09 Toggle Switch Asm, Independent PRC, French text Service FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 44 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 228: Appendix 7: Braille Markings 830932, Us63672, Us63673 And Us63674

    "Door open" G109 G155 “Rear open” G052 "Door close" G119 G156 “Rear close” G054 "Alarm" G120 G157 G055 G121 G158 G056 G122 G159 G061 G123 FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 45 (46) (B) 2004-12-03 Disclosure prohibited...

  • Page 229: Approvals And Version History

    Ref CR Approved by 2004-10-11 Piloting issue J. Bril 2004-11-15 Note added in General section J. Bril 2004-12-08 Title changed. Chapter 1 updated. J. Bril FOR APPROVAL © 2004 KONE Corporation AR-12.20.004-USK All rights reserved. 46 (46) (B) 2004-12-03 Disclosure prohibited...
  • Page 230 KONE MX10 MX20 & MCP Maintenance Procedures ASME A17.1-2013 / CSA B44-13 Code...
  • Page 231 (collectively, “KONE”). This document is protected by U.S. and International intellectual property laws. KONE reserves the right to modify this document at any time, without notice. KONE makes no representations or warranties, express or implied, regarding the accuracy of this document and disclaims any liability for injury or property damage that may arise from use of this document.
  • Page 232 KONE offers you a wide range of top quality maintenance and training services with the help of our global organization and the latest elevator technology. For more information on these services, please contact your local KONE office.
  • Page 233 A company, or part of a company, where competent maintenance personnel carry out maintenance operations on behalf of the owner of the installation. KONE Services KONE as the elevator manufacturer has the best understanding of the maintenance requirements of KONE elevators. KONE is committed to optimizing the equipment’s performance by •...
  • Page 234 3.2 Machine Room......................... 17 3.3 Car Top ............................. 47 3.4 Outside the Hoistway ......................57 3.5 Pit .............................. 58 Test Procedures 4.1 Category 1..........................65 4.2 Category 5..........................84 ....................116 Approval and Version History © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 235 KONE Maintenance Method MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13 1.4 Safety Refer also to KONE U.S. Safety Policy (SAFETY-01-003) and Elevator Industry Field Employees’ Safety Handbook. Safety precautions Note In case of conflict between the Code and the...
  • Page 236 1. Disconnect power supply completely. 2. Secure power supply against re-connection. 3. Verify that installation is de-energized. P15000017.wmf 4. Check grounding requirements for special circumstances 5. Provide protection against adjacent live parts © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 237 Alternative lubricants shall be permitted when intended lubrication effects are achieved. All excess lubricant shall be cleaned from the equipment. Containers used to catch leakage shall not be allowed to overflow. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 238 8.6.2.1: Repair Parts. Repairs shall be made with parts of at least equivalent material, strength, and design (see 8.6.3.1). Note: It is very important to distinguish repair parts from replacement parts. Definitions of a repair and a replacement follow: © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 239 8.6.3.3.2: Existing hitch plates that do not permit the load-carrying ropes to remain in line with the shackle rods shall have the replacement fastening staggered in the direction of travel of the elevator and counterweight, or the hitch plates shall be replaced. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 240 2.12.4.1. The component shall be included in the original manufacturer’s listed/certified device documentation or as a listed/certified replacement component (see 8.6.1.1). © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 241 8.2.3. If wood blocks are used to directly engage the buffer, a steel plate shall be fastened to the engaging surface or shall be located between that block and the next block to distribute the load upon buffer engagements. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 242 Where a single suspension member has been damaged or broken, the entire suspension means shall be replaced in accordance with 8.6.3.2. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.

  • Page 243: Maintenance Procedures

    Check to ensure clear, wired glass is installed If unit was installed under A17.1-1990 or later and is securely fastened and is intact. code, ensure a vision panel grill is in place. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 244 Push a force measuring device designed for that • Adjust the closing force, as required. purpose (KONE US45371) against the leading edge of the door, removing the stop so the door is held stationary by the gauge. Back the gauge off until the door is barely held •...
  • Page 245 Procedure Note Check stopping accuracy at each floor in both Adjust floor stops, as required. directions. Floor stops should be maintained at ½” or less, above or below floor level. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...

  • Page 246: Machine Room

    If software is integral to the SIL rated device, Upgrade the software if necessary. • check to ensure the software version is as noted For KONE drive units the software • in the manufacturer’s technical documentation. versions should be as noted below: KDM SW version 101.00, and later...
  • Page 247 Clean, lubricate, adjust or replace components as required. Binding • Obstructions • Carbon buildup • Proper air gaps • Contact pressure • Contact wipe • Excessive burning and wear • Proper mounting • © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 248 Examine the hoist ropes and look for the If any of the conditions in the procedure are following conditions: found, lubricate the ropes using Kone wire rope lubricant (Part # US45786001). ropes are dry or the lubricant is stiff •...
  • Page 249 For MX10 and MX20, the emergency brake is the brake closest to the motor junction box. The • emergency brake will be marked with an identifying label. Always put elevator on cartop inspection for MX10 and MX20 applications • © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 250 MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13 Brake Maintenance Safety: MX10 and MX20 General KONE safety regulations are to be followed during the work. All safety measures • signified for normal elevator maintenance are to be implemented and local safety regulations followed.
  • Page 251 J4. Set emergency brake hold time: MX10 and MX20 Procedure Note 1. Set UI 5-10 to 2. This action sets emergency brake hold time to 2 seconds. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 252 4. Engage car blocking device. 5. Exit car roof. 6. Turn OFF main switch. 7. Leave pin of car blocking device loose, so possible movement of car is noticeable during brake test. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 253 (3) from brake opening tool (1). 6. Check that toggle switch (6) is in OFF position. 7. Connect power supply cable (2) to 110 volt outlet on car top. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 254 3. Move toggle switch (6) on tool (1) to OFF to close the brake. 4. Repeat the brake air gap check for the other brake (if not already done). 5. Disengage the car blocking device. 6Ensure that the manual brake release. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 255 3. Adjust air gap at upper end, both sides. • Housing side: Adjust air gap to 0.004 inch [0.10 mm]. • Drive sheave side: Adjust air gap to 0.004 inch [0.10 mm]. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 256 Caution! Making this adjustment risks brake shoe dragging on drum at high spots. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 257 Feel around brake and drum for warm spots. Warm spots indicate brake shoe is dragging on drum. Readjust brake as necessary to eliminate brake dragging on drum. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 258 Verify brake opens and car moves. If manual release does not operate correctly, adjust manual release according to procedure found in section titled: ADJUST MANUAL BRAKE RELEASE. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 259 3. Adjust end nut (4) so that levers at both sides lean against set screws (2), and bushings (5) are sitting flush inside levers. 4. Tighten jam nut (6). © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 260 4. Loosen the test screw (4). 5. Ensure that the washer (5) is not tight. It must be free to rotate. 6. Tighten the nut at the brake lever until the wire is stretched. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 261 2. Make sure brake handle (9) returns to NOTE! If brake handle (9) does not return, brake closed position by itself. check brake cable and aluminum tube for sharp radii, twists and other blockages. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 262 2. Ensure that the lever returns to the “brake closed” position (1) by itself. NOTE! If brake handle (9) does not return, check brake cable and aluminum tube for sharp radii, twists and other blockages. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 263 8. Install cover on brake switch box. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 264 7. Tighten screws, first C and then B. 8. Complete brake switch adjustment using procedure found in section titled: ADJUST BRAKE SWITCH, FINE ADJUSTMENT: MX10 and MX20 © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 265 6. Close the brake using the MX Electrical brake opening tool. (Move the toggle switch (6) on tool (1) to OFF to close the brake.) © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 266 11. Disengage the car blocking device. 12. With car at bottom floor, load 125% rated WARNING! Car may move as weight is load in the car. added. 13. Open one brake electrically. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 267 Source of lubricant leakage is other than the machine (for example guide rail or rope oil) – • order new parts and remove the source of lubricant leakage Source of lubricant leakage is the machine – order complete new machine • © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 268 8.6.4.8.4: Check to ensure the machine room door is closed and locked. 8.6.4.8.5: Do not use machinery or control spaces located in the hoistway for storage. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 269 • If KONE safeties are installed, a product 7. 8.6.4.12.2: Clean the entire governor, specific KONE SAFETY GEAR removing all grease, oil and dirt. Ensure the...
  • Page 270 • Check lateral movement of the flyweights while the elevator is running: • The flywheel MUST not touch the governor pulley (Picture C below) or the tripping wheel (Picture D below) © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 271 Rope diameter (d) Maximum dimension (T) 6 mm 8.5 mm 8 mm 6.5 mm 7.5 mm 7 mm 7 mm 8 mm 3.5 mm 7 mm 8 mm 2.5 mm © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 272 200 mm pulley. 2. Check that the pulley does not move in the axial direction (No free play). If there is axial free play the governor must be replaced. 1008846.wmf © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 273 (and safety gear) is operational. • Do not adjust or replace any parts of the overspeed governor. If the overspeed governor is not properly adjusted, please contact the factory. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 274 (Picture B). Check lateral movement of the flyweights while the elevator is running. The flywheel MUST not touch the governor pulley (Picture C) or the tripping wheel (Picture D). © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 275 (No free play). If there is axial free play the governor must be replaced. Wear of the rope groove: OL100: D < 12.5 mm OL120: D < 16.0 mm © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 276 Maintenance Control Program Lubricate all pivot points, gears, bushings and • documentation. bearings, as required. For units equipped with the Hollister-Whitney • Rope Gripper refer to Document ID OM- 01.03.090. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...

  • Page 277: Car Top

    All hoist ropes must have equal tension. Check the tension by pulling each hoist rope in succession with an index finger. Measure the distance each rope deflects using a fixed reference point. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 278 8.6.4.3.2: If a data plate is not present, ensure the guide rails are properly lubricated when slide guides are installed. Do not lubricate guide rails on elevators with roller guides installed. On KONE traction elevators with slide guides installed use KONE guide rail lubricant ISO 320 •...
  • Page 279 8.6.4.13(a): Hoistway door interlocks or mechanical locks and electric contacts AMD Hoistway Door Interlocks AMDL*-R1 (low duty doors) and AMDL*-R2 (mid/high duty doors) settings © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 280 Ensure the function of emergency opening device: The lock can be opened using the emergency opening key. • The lock returns to closed position by itself after an emergency opening. • © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 281 ASME A17.1-2013 / CSA B44-13 Door opening monitoring (DOM) Procedure Check the landing door lock monitoring contacts. The contact bridge should push the door contact surface down a minimum of 3 mm (See below). © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 282 The contact bridge should push the door contact surface down a minimum of 3 mm. • Play between the lock hook and beak should be 2 mm (nominal). • Clean car door lock contacts. • © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 283 • Contact pins of contact bridge should be aligned to the middle of contactor holes (not touching the hole edges, A-A). • Electrical terminations should be tight and secure. • Check that lock rollers can roll easily (not stuck). © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 284 Check door gibs and fire tabs for excessive wear and proper sill penetration. Adjust or replace • as required. Check fastenings. Tighten as required. • Check sills Check for excessive wear. • Remove debris from sill. • Check fastenings. Tighten as required. • © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 285 The doors should open. Ensure the restrictor is securely fastened and properly aligned. Adjust as necessary to maintain • proper operation. Lubricate pivot points annually with bearing oil. • © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...

  • Page 286: Outside The Hoistway

    Landing other than the lowest landing: Car travel in the down direction is limited to the • height of the crosshead above the car platform. Car travel in the up direction must be limited to the distance the platform guard extends below the car platform. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 287 8.6.4.4.3: Do not store additional buffer oil in the pit or on the car top. Make sure that the hole is on the opposite side of the air hole when assembling. NOTE! © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 288 Check to ensure the buffer is not cracked or powdering after the Once a year load is removed. Check the overall condition of the buffer structure. Once a year © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 289 All safety components must be inspected after each application to monitor wear. The safety spring block and shoes/wedges must be replaced according to the information on the KONE SAFETY GEAR APPLICATIONS RECORD.
  • Page 290 KONE Maintenance Method MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13 © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...

  • Page 291: Pit

    8.6.4.7.3: If the pit has an access door, ensure it is closed and locked. 8.6.4.7.4: Check the pit floor for an accumulation of Notify a supervisor if either is present. water or oil. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 292 Examine and clean the compensating sheave and ensure it has not reached its upper or • lower limits of travel. Adjust, if required. Lubricate sheave bearings. • Check to ensure the sheave moves freely. Lubricate the sheave frame with KONE bearing • grease (# if required. US59623), Check operation of the compensating sheave switch to ensure it is mounted securely, •...

  • Page 293: Test Procedures

    ASME A17.1-2013 / CSA B44-13 4 Test Procedures (ASME A17.1–2013/CSA B44-13) This safety inspection procedure was developed according to ASME A17.1 Code and KONE Corporation safety policies. Possible differences between this instruction and local safety regulations must be considered. This will prevent any safety hazards or damage to the product.
  • Page 294 Record the completion of the annual oil buffer test on a KONE annual test tag. This tag must be attached to the buffer with wire. Also record all work completed on a Safety Test Form.
  • Page 295 4) Run car down on inspection and manually trip governor as follows. a) EcoSystem MR • OL100 governor: While car is running down, hit downward on governor tripping lever (1), setting jaw. OL100 governor © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 296 7) Check that car has stopped level. 8) Reset governor and safety by running elevator UP on inspection from machine room. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 297 • Run car UP to set safeties and DOWN to reset safeties. • Perform step 6 by running car up on inspection and verify machine either slips traction or stalls. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 298 Reset and inspect the governor. • Fill out a metal test tag and attach it to the governor with a wire. • Record all work completed on a Safety Test Form, and return it to your KONE Service • Superintendent. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 299 9) Elevator must stop within the door zone at the bottom floor. • Fault codes 150, and/or 151 and/or 152 appear on user interface. Note: Fault 26 may appear a few seconds after stop, and will clear a few seconds later. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 300 9) Elevator must stop within door zone at top floor. • Fault codes 150, and/or 151 and/or 152 appear on user interface. Note: Fault 26 may appear a few seconds after stop, and will clear a few seconds later. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 301 • Temporarily place jumper on the final limit (LCEADON2 XH1/1-5). • Run car up above final limit. • Remove temporary jumper from the final limit (LCEADON2 XH1/1-5) • Run and test elevator. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 302 • Put car on inspection. • Temporarily jumper the final limit (LCEADON2 XH1/1-5). • Run car down below final limit. • Remove temporary jumper from (LCEADON2 XH1/1-5). • Run and test elevator. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 303 All corridor call buttons, door open and close buttons, and directional lanterns are inoperative. • All landing position lanterns are inoperative. All landing position indicators, except at the designated landing and central alarm and control facility, are inoperative. Car position indicators are operative. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 304 If a separate power absorption means is used to absorb regenerative power, such as a resister bank, it must be connected on the load side of the elevator. If more than one elevator is designed to operate from the same power source simultaneously, test their simultaneous operation. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 305 If the elevator was installed under the A17.1-2000/B44 or later code, or has a door operator data plate containing this information, verify that the closing time in the code zone is not less than the minimum time shown on the data plate. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 306 If the elevator was installed under the A17.1-2000/B44 or later code, or has a door operator data plate containing this information, verify that the closing time in the code zone is not less than the minimum time shown on the data plate. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 307 3) Disable doors by using inhibit door opening switch on CPU. 4) Give a car call to bottom terminal landing. 5) After elevator arrives at bottom floor, put elevator on machine room inspection, switch 270 down. 6) Turn off power. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 308 Note: Test is successful if emergency brake drops and car retards. 16) Release manual release lever, or SWM on EBR, and 270:U button after emergency brake sets and stops elevator. 17) Turn off elevator power. 18) Reset governor electrical switch. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 309 Category 1 Test of Unintended Car Movement Device Test empty car at bottom floor Perform unintended movement function check prior to performing the following test to verify that ACUM is turned on and functioning correctly. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 310 Yellow LED at end of relay K464:2 is OFF. 11) Measure distance from car sill to bottom floor sill. • Sill-to-sill distance must be less than 48 inches [1220 mm]. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 311 Fault 0002 is present. b) Elevator will not run on machine room inspection or on normal operation. 10) Reset TLD by turning TLD reset key switch to RESET for one second and then to NORMAL. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 312 If the result of the above test is satisfactory, stop the elevator within 3 inches above or below the • landing and attempt to manually open the doors. The doors should open. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 313 4) Run car down on inspection and manually trip governor as follows. b) EcoSystem MR • OL100 governor: While car is running down, hit downward on governor tripping lever (1), setting jaw. OL100 governor © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 314 7) Check that car has stopped level. 8) Reset governor and safety by running elevator UP on inspection from machine room. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 315 11) Remove temporary safety plank switch jumper at LCEADON2 XC1/3-5. 12) Run elevator on inspection and see that all safety circuits have made up. 13) Run elevator on normal operation and verify the car runs normally. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 316 LCECPU switches 263 and 261 to left. Note: Ensure no passengers are in the car. 4) Move elevator to upper part of hoistway. 5) Put elevator on machine room inspection by putting switch 270 DOWN © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 317 NOTE: Parameter 6-72-11 sets up a pulsing action which rocks the car off the safeties. • Run the elevator up on inspection until safeties reset, not more than three feet. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 318 15) Clean any damage to rails that might have been caused by safety set. • Check counterweight and verify that counterweight tie downs are secure against weights. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 319 All safety components must be inspected after each application to monitor wear. The safety spring block and shoes/wedges must be replaced according to the information on the KONE SAFETY GEAR APPLICATIONS RECORD.
  • Page 320 6) Disconnect the motor leads at U, V, W in controller. 7) Manually open the brake. • Counterweight will drop and safeties will set. 8) Reconnect the motor leads at U, V and W in controller. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 321 13) Remove temporary jumper LCEADON2 XM3A/1-3. 14) Run car to location where you can access the car roof. 15) Run car on top of car inspection to location where safeties set. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 322 2) Lock and tag out main line disconnect for elevator. 3) Block up governor tension weight to minimize weight on governor rope. 4) At governor, pull cable slack around sheave. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 323 Use drill motor and rubber wheel to slowly increase speed of governor. • Use handheld tachometer to measure speed. • Continue increasing speed until electrical overspeed switch trips. • Measure and record trip speed. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 324 Disengage car top locking device. • Run the car top back to floor level and step off the car top. • Turn off the top of car inspection. • Return car to normal operation. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 325 7) Connect a come-along to force gauge. 8) Use come-along to pull down on force gauge (1) in tripping direction until governor rope starts to move. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 326 11) Reattach governor rope to safety gear. 12) If counterweight governor, perform same test using above procedures. 13) Turn on pit switch. 14) Turn on mainline disconnect. 15) Return elevator to normal position. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 327 7) Activate Car Buffer Test. • Set UI menu 6-72-4. Note: Overrides normal stopping means. 8) Back out of menu 6 until car position displays on User Interface. 9) Take elevator off inspection. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 328 3) Drive elevator to bottom terminal floor. 4) Put elevator on inspection. 5) Disable hall calls and car calls by sliding LCECPU switches 263 and 261 to left. Note: Ensure no passengers are in car. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 329 Perform test only on elevators equipped with ETSL and reduced stroke buffers. 1) If there is a counterweight safety, tie down the counterweight safety lever to prevent counterweight safety from engaging. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 330 (OSG) encoder or the motor encoder signals. Note: Overrides ETSL. 11) Activate Car Buffer Test: • Set UI menu 6-72-4. Note: Overrides normal stopping means. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 331 Access menu 6-99 and select 1 to save. • Remove tie down from counterweight safety. • Verify buffer returns to full extension within 90 seconds 19) Run and test elevator. 20) Enable doors and hall calls. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 332 Buffer striking speed is listed on buffer data plate. Verify buffer striking speed. • Access menu 6-99 and select 1 to save. 7) Back out of menu 6 and return car to normal operation. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 333 • Temporarily jumper final limit: LCEADON2 XH1/1-5. • Run elevator up above final limit. • Remove temporary jumper from LCEADON2 XH1/1-5. • Cycle controller power to clear any outstanding faults. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 334 • If equipped with EBR: SWM key switch will be used to open main brake. • Note: Open C01 connector and turn on UPS power to enable EBR. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 335 9) Remove test weights from car. 10) Check menu 5-1. Verify loadweigh reads 0% after test weights are removed, +/- 5%. For additional information, refer to appropriate AM for loadweighing information. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 336 1) With elevator loaded with 150% load, manually open the brake and allow elevator to drift 1 - 2 inches (25.4- 50.8 mm). 2) Release the brake and allow elevator to relevel. 3) Elevator must relevel the 150% load, and hold the load at floor level. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 337 4) Give call to terminal floor. Elevator will stop upon reaching ETSL tripping speed. 5) Reconnect connector to ETSL board. 6) Repeat test in opposite direction. 7) Repeat test for second ETSL board if present. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 338 8) Turn off inspection. 9) Register a call to bottom terminal floor. • Car will start. 10) After 77:N turns off, press and hold buffer test button. Elevator will continue running down. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 339 LCECPU switches 263 and 261 to left. Note: Ensure no passengers are in car. 3) Drive elevator to bottom terminal floor. 4) Remove any test weights. Car must be empty. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 340 Temporarily jumper LCEADON2 XH1/1- • Run elevator down below final limit. • Remove temporary jumper from LCEADON2 XH1/1-5. • Return elevator to normal operation. • Verify buffer returns within 90 seconds. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 341 3) Change param set-run slider switch on ADON2 board to SET. 4) Turn on power. 5) Access SL1 speed setting at UI menu 5-20-9 and change value to 1. Note: Lowers door zone supervision speed to 2 FPM. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 342 20) Change param set-run slider switch on ADON2 board to RUN. 21) Remove test weights. 22) Turn on power. 23) Run and test elevator. 24) Return elevator to service by turning on inhibit hall calls switch. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 343 9) After the car stops, reconnect the XM1 connector on the ADON2 board. 10) Move the car to a suitable floor and enable the doors by sliding switch 263 to the right. Remove the test weights. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 344 If car cannot hold 125% load with emergency brake, brake must be checked and made to hold 125% load before performing any further tests. 5) If emergency brake passes check, return connections to original state. © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved.
  • Page 345 Compiled by: Sheila McIntosh/Learning Management & Performance Development Checked by: Dick Morrical/Service Development and Support Approved by: Jay Dietz/Senior Vice President - Service Description of change Approved by Issue Date Ref CR 2014-12-15 First issue Jay Dietz © 2014 KONE Corporation PSK8-604-MX10/MX20 All rights reserved. (-) 2014-12-15...
  • Page 380 Traction Elevators with KCM831 Control System and KDL16L or KDL16S Drive EcoSpace ELECTRIFICATION & CIRCUIT DIAGRAMS © 2013 KONE Inc. 1360973-WD All rights reserved. (D) 2013-09-09...

  • Page 381: Installation Wiring Diagrams

    KONE Elevators 1360973 NA ECOSPACE LCE w/KDL16 DRAWINGS LIST Compiled by: Date: 2010-07-20 Issue: D 2013-09-09 Changed by: URD / Dennis Donner © 2010 KONE Corporation No of Pages: 4 Checked by: USK / Ray Hund Product Codes: LCE &KDL...
  • Page 382 LCE w/KDL16 DRIVE DRAWINGS Drawing Group Number and Title Drawing Page Drawing Title Comments Number Issue E02 Shaft Connections Shaft Cable #1, Upper Landings w/HAC Added Shaft Cable #1 Note 1360973E02 Shaft Cable #1, Upper Landings w/o HAC Added Shaft Cable #1 Note 1360973E02 Shaft Cable #1, Lower Landing w/HAC Changed 123:1 Connections 1360973E02...

  • Page 383: Circuit Wiring Diagrams

    LCE w/KDL16 DRIVE DRAWINGS Drawing Group Number and Title Drawing Page Drawing Title Comments Number Issue CIRCUIT WIRING DIAGRAMS E04 KDL16 Drive Module Power Circuits 1360973E04 Power and Feedback Circuits Added Platform Load Weigh 1360973E04 Control and Brake Interface Circuits KDL16L/BCL 1360973E04 Control and Brake Interface Circuits KDL16S/BCX Added E.
  • Page 384 LCE w/KDL16 DRIVE DRAWINGS Drawing Group Number and Title Drawing Page Drawing Title Comments Number Issue E11 Door Module Door Module, AMD Drive 1.5, A-side 1360973E11 Door Module, AMD Drive 1.5, B-side 1360973E11 Door Module, AMD Drive 2, A-side 1360973E11 Door Module, AMD Drive 2, B-side 1360973E11 Door Module, AMD Drive 1.0, A-side...
  • Page 385 Date of Version: Changed By: URD/D. Donner Product Code: LCE w/KDL16 Checked By: USK/R. Hund Langauge: en 2013.09.09 Approved By: URD/D. Donner © 2010 KONE Corporation LCE w/KDL16 DRIVE POSITION DESCRIPTIONS Position Position Description Description Position Numbers 1 to 199...
  • Page 386 LCE w/KDL16 DRIVE POSITION DESCRIPTIONS Position Position Description Description Position Numbers 1 to 199 Position Numbers 200 and Up 201:1-2 Main Contactors *)K442 Inspection Drive Relay Dynamic Braking Contactor *)K442:1 Hoistway Access Relay Main Brake Contactor *)K443 Door Zone Relay 209:S Main Brake Coil Suppressor Module *)K464:1-2...
  • Page 486 Dennis Donner 2013-09-09 Revisions for the following: CR-024816 Dennis Donner Shielded Brake Coil Wiring w/BCX OL35 Tension Wt. Sw. Input (TWS) Door Bypass Sw. w/K446 Relay NMX11 Applications for Fenix © 2013 KONE Inc. 1360973-WD All rights reserved. (D) 2013-09-09...

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