Kone MonoSpace 2.1 Series Maintenance Instruction
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Kone MonoSpace 2.1 Series Maintenance Instruction

Kone MonoSpace 2.1 Series Maintenance Instruction

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KONE MonoSpace®
Maintenance Instruction
DIAGNOSTIC GUIDE FOR STANDARD NOCABINET
(-) 2006-11-10
All rights reserved.
© 2006 KONE Corporation
AS-10.22.027
KONE MonoSpace®
MONOSPACE ELECTRIFICATION
This document is intended to be used by people who are familiar with elevator maintenance and
installation and have received appropriate training on methods and safety as specified by KONE
CONTENTS
1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1
1.2
2
ENVIRONMENTAL ISSUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1
3.2
3.3
4
TROUBLESHOOTING PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1
4.2
4.3
4.4
5
TOP-LEVEL CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A.1
A.2
A.3
A.4
A.5
A.6
A.7
© 2006 KONE Corporation
All rights reserved.
Disclosure prohibited
DISTRIBUTION ONLY FOR AUTHORISED PERSONS
How to use this instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance method safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction to troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main Switch 220 is ON but main power seems to be OFF. . . . . . . . . . . . . . . . . . . . . 12
Main Switch 220 is OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LOP230/F2 OK Led is OFF and F2 fuse is blown . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LOP230/F2 OK Led is OFF but F2 fuse is OK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LOP230/F3 OK Led is OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LOPCB/+24V Led is OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
LOPCB/+5V, LOPCB/+12V or LOPCB/-12V Led is OFF . . . . . . . . . . . . . . . . . . . . . 21
1 (54)
AS-10.22.027
(-) 2006-11-10

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  • Page 1: Table Of Contents

    (-) 2006-11-10 MONOSPACE ELECTRIFICATION This document is intended to be used by people who are familiar with elevator maintenance and installation and have received appropriate training on methods and safety as specified by KONE DISTRIBUTION ONLY FOR AUTHORISED PERSONS CONTENTS INTRODUCTION .
  • Page 2 APPROVALS AND VERSION HISTORY ..........53 © 2006 KONE Corporation AS-10.22.027...

  • Page 3: Introduction

    Maintenance Instruction INTRODUCTION ® This instruction describes troubleshooting guidelines for KONE Monospace 2.1 elevators which have been set-up according to the relevant AM-instructions. The instruction was made using software versions LCE™: 6.5.9 and drive: 0.75 to analyse the fault behaviour.

  • Page 4: Related Documents

    813131 User Interface Menu Instructions for Global LCE 6.7.18 • 813138 Global LCE Fault Codes • Circuit diagrams ENVIRONMENTAL ISSUES Hazardous waste material must be taken care of according to the local requirements and KONE Environment Strategy. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 4 (54)

  • Page 5: Safety

    Refer to AS-01.01.004 Take Care End user Keep the entrance and emergency exits clear. safety in elevator maintenance. Prevent unintentional access to working area with additional fences. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 5 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 6: Personal Safety

    Maintenance method safety Note the following safety items when working with elevator electrification: • General KONE safety regulations and local safety regulations must be followed during the work. All normal safety measures required in elevator maintenance must be implemented. •...
  • Page 7 Test equipment must be set to the 1000 V DC range. The test equipment must P15000017.wmf be checked before and after the test to ensure that it functions correctly. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 7 (54)

  • Page 8: Troubleshooting Process

    (for example counterweight or car off the guide rails). Always follow KONE safety instructions described in AM-01.03.002 and local safety regulations for electrical work. Before checking any unprotected...

  • Page 9: Basic Rules Preventing Esd Hazards (Electrostatic Discharge)

    Spare fuses: 250V, 1A; 250V, 2A; 250V, 6.3A; 400V, 2...6A NOTE! Always make sure that you replace blown fuse with a similar new fuse. Different board versions may have different types of fuses. © 2006 KONE Corporation AS-10.22.027 All rights reserved.

  • Page 10: Top-Level Checklist

    Start Permit Led is not OK (F0025)? DRIVE Drive Related Leds Not V3F OK Led is OFF (F0026)? SPEED > 0,1m/s Led is not working or fault codes F0082, F0015 appear? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 10 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 11 61:U, 61:N, 30 and B30 not working correctly (Fxxxx, position lost)? DRIVE Drive Faults Drive Fault F0105? Drive Runs Badly? Drive Fault F0108? Drive Fault F0102? Abnormal Drive Behavior? Drive LEDs behavior? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 11 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 12: Appendix A. Main Switch Or Power Leds On Lop230 Or Lopcb Are Not Ok

    Loose wire or defective Ensure that the wires are phases after the switch. properly connected. Replace main switch. the switch if it is defective. P15000017.wmf A phase is missing? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 12 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 13: Main Switch 220 Is Off

    The main switch 220 goes Short circuit in the supply Fix the cables. OFF again. cables or in the V3F16L. If it does not help, replace the defective V3F16L. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 13 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 14: Lop230/F2 Ok Led Is Off And F2 Fuse Is Blown

    LCEADO. locate the root cause. Replace the defective board. F2 fuse is OK even when the Defective V3F16L. Replace the defective elevator tries to run. V3F16L. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 14 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 15 F2 fuse blows when the Brake power circuit failure Replace the defective elevator tries to run and the on V3F16L. V3F16L. brake coil resistance indicates that the brake coil is © 2006 KONE Corporation AS-10.22.027 All rights reserved. 15 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 16: Lop230/F2 Ok Led Is Off But F2 Fuse Is Ok

    220 Replace the damaged and LCEREC/X1. cables. No 400VAC voltage at LCEREC/X2? P15000017.wmf F6 or F7 fuse is blown. Replace the blown fuse. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 16 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 17 KONE MonoSpace® Maintenance Instruction Step Check / Symptom Possible cause Action No 230VAC voltage at LCEREC/X3 pins P15000017.wmf 1-2? Defective transformer. Replace the transformer. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 17 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 18: Lop230/F3 Ok Led Is Off

    Replace first the door door is closing / opening? drive. If it does not help, replace the door motor. If the motor was defective, reinstall the original door drive. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 18 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 19 No 230VAC voltage at LOP230/XLH1 pins 4-5 and no P15000017.wmf 230VAC voltage at LCEREC/X3 pins 3- 4 in the SEP panel? Defective transformer. Replace the transformer. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 19 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 20: Lopcb/+24V Led Is Off

    No 24VDC voltage at LCEREC/XM16 pins 3-4? Proceed to Step 2a. Unplug LCECPUnc/XM16 Defective LCEREC board. Replace the defective connector: LCEREC. Still no 24VDC voltage at LCEREC/XM16 pins 3-4? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 20 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 21: Lopcb/+5V, Lopcb/+12V Or Lopcb/-12V Led Is Off

    LOPCB/+5V, LOPCB/+12V or LOPCB/-12V Led is OFF Step Check Possible cause Action LOPCB/+5V, /+12V or /-12V Defective LOPCB internal Replace the defective Led is OFF? power supply. LOPCB. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 21 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 22: Appendix B. Lopcb/Cpu Running Led Is Not Blinking And

    LOPCB/RS232 switch is at right hand position Step Check Possible cause Action LOPCB/RS232 switch is at right RS232 mode is set for Turn the switch to left hand position? computer. hand position. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 22 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 23 Does “- - - - -” still appear in the Defective LOPCB or Replace first the display? LCECPUnc. LOPCB board. If it does not help, replace the LCECPUNC board and reinstall the original LOPCB. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 23 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 24: Appendix C. Lon Communication Is Not Working

    If the fault did not disappear, disconnect LCECCB board. Did the fault disappear? NOTE! Multifuse on LCEREC needs about 1 minute power off to recover. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 24 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 25 Unplug LCECPUnc/XH12. If the fault still exists, disconnect LCEOPT and LCECGTW one at the time. Does the fault disappear? Defective LCEOPT or Replace the defective board. LCEGTW. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 25 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 26 1 minute power off to recover. No 24V voltage between LCECPUnc board and connectors XM17, XM16 and XH12? Defective cable. Fix or replace the defective cable. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 26 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 27: Both Hoistway Comm Ok And Car Comm Ok Leds Are Off

    Ensure that the Car Comm OK Leds are OFF? cables are properly connected. Both leds are still OFF? Probably a defective Replace the defective LCECPUnc. LCECUPnc. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 27 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 28: Hoistway Comm Ok Led Is Off

    FCBs could be defective. *After changing the FCB, the software upload is needed (menu 5 7 2) and then the power cut to enable roll call. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 28 (54)

  • Page 29: Car Comm Ok Led Is Off

    XM13 terminal plug (with jumpers) in the last LCEGTW or LCEOPT is installed and jumpers included incorrectly? Incorrect XM13 terminal plug Correct XM13 plug connections. connection. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 29 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 30 LCECPUnc in XM13 chain: defective LCEOPT or LCEGTW Is LOPCB/Inspection Led still board. NOTE! Side B does not cause the Car Comm. LED to go off. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 30 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 31: Appendix D. Safety Chain Faults When Elevator Is About To Start

    Replace boards one by exists at XC1 pin 5 LCECPUnc or flat cable one to find the defective on LCE230 / between boards. board. P15000017.wmf LCEADO board? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 31 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 32: Car Door Contact Led Is Off (F0044, F0023)

    LCE230 / LCEADO between boards. Replace boards one by P15000017.wmf board when elevator one to find the defective is in RDF mode and board. Inspection drive not active? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 32 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 33: Shaft Door Contact Led Is Off (F0051)

    Replace boards one by P15000017.wmf board when the one to find the defective elevator is in RDF board. mode and Inspection drive is not activated? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 33 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 34: Main Contactor Led Is Off Or Blinking

    (when the fault code is on menu display, press Select to see subcodes). The drive or the flat cable between LCE and drive could be defective. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 34 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 35 230VAC? The voltage Defective LCE230 / LCEADO Replace the defective measured in the board. board. main contactor P15000017.wmf chain XD1 pins 5- 7 on V3F16L is © 2006 KONE Corporation AS-10.22.027 All rights reserved. 35 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 36: Start Permit Led Is Not Ok (F0025)

    NOTE! When the elevator runs, the voltage is normally 0V and Start Permit Led is ON. When the elevator is standing, the voltage is normally 230VAC and Start Permit Led is OFF. © 2006 KONE Corporation AS-10.22.027 All rights reserved.

  • Page 37: Appendix E. Drive Related Leds Not Ok

    Serial communication between Replace the defective drive and LCE is not working. LCECPUnc or V3F16L. Hint: Refer to drive fault code list 804611 V3F16L/V3F16R Drive Fault Codes. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 37 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 38: Speed > 0,1M/S Led Is Not Working Or Fault Codes F0082, F0015 Appear

    The problem is not solved. Defective LCECPUnc or Replace the defective defective V3F16L. LCECPUnc or V3F16L. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 38 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 39: Appendix F. Door Related Leds Not Ok

    Possible cause Action Close Door Command Led is LCECPUnc can not activate the Check the fault codes. OFF all the time? door closing for some reason. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 39 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 40: Open Door Command Led Is On All The Time

    Closing force limiter adjustment Check the closing ON all the time? is not OK. LCECCB or AMD force limiter and drive could be defective. photocell. Replace the defective component(s). © 2006 KONE Corporation AS-10.22.027 All rights reserved. 40 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 41: Photocell Led Is On Or Off All The Time

    Door Open Button does not work? Step Check Possible cause Action Door open button does not Check COP buttons and Configurate the work? F2KMUL configuration. buttons. Replace the defective button(s). © 2006 KONE Corporation AS-10.22.027 All rights reserved. 41 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 42: Close Force Limiter Led Is On All The Time, Open Button And Photocell Leds Are Off And F0048 And F0077 Fault Codes Are Displayed

    Close Force Limiter Led is ON Defective AMD drive. Replace the AMD all the time, Open Button LED drive. and Photocell LEDs OFF and F0048 and F0077 fault codes are displayed? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 42 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 43: Appendix G. Car Position Related Leds Not Ok

    ON when XB25-XB26 is LCECCB. unplugged? The led/leds in LCECCB keeps Defective LOPCB. Replace the defective glowing and is not clearly OFF LOPCB. when XB25-XB26 is unplugged? © 2006 KONE Corporation AS-10.22.027 All rights reserved. 43 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 44 Adjust the extra bolts, magnets or switches, incorrectly adjusted bistable if necessary. Remove switch or extra bolts. problem caused by adjacent magnet. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 44 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 45: 61:U, 61:N, 30 And B30 Not Working Correctly (Fxxxx, Position Lost)

    Adjust the extra bolts, magnets or switches, or incorrectly adjusted cicar if necessary. Remove switch. extra bolts. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 45 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 46: Appendix H. Drive Faults

    (R.1.4 or R.1.5). module to R.1.5.1 or F0026, F0036 and F0103? newer. F0105 is still active? Defective V3F16L module Replace the defective (for example loose C12). V3F16L. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 46 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 47: Drive Runs Badly

    Check the tachometer. (defective tachometer) or the tachometer. tachometer brushes are dirty. Replace the defective tachometer. Continuous vibration during Defective V3F16L. Replace defective run? V3F16L. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 47 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 48: Drive Fault F0108

    F0108 appears when the motor Incorrect K parameters of MX10 Update software to is cold? on software version 6.3.0. 0.75. (Drive parameter menu: 6_53, 54, 55, 56) © 2006 KONE Corporation AS-10.22.027 All rights reserved. 48 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 49: Drive Fault F0102

    Inspection: Change jerk parameter 6_21 (e.g. if it is set to 0.50 for 100kg 1m/s, try a value of 0.80 instead). © 2006 KONE Corporation AS-10.22.027 All rights reserved. 49 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 50 1.5V to light direction and 4V to heavy direction. NOTE! For other motor types and special versions apply field support. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 50 (54) (-) 2006-11-10...

  • Page 51: Abnormal Drive Behavior

    Start permit fault F0025 occurs Relay 201:2 buzzing Replace the defective when a run is attempted or (manufacturing fault). V3F16L. drive makes strange noise? Defective V3F16. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 51 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 52: Drive Leds Behavior

    LED status takes a few seconds after power up to reach normal state (=blinking). MBE, motor bridge enable Drive enables motor torque and resistor braking, when this LED is on. © 2006 KONE Corporation AS-10.22.027 All rights reserved. 52 (54) (-) 2006-11-10 Disclosure prohibited...

  • Page 53: Approvals And Version History

    Ari Jokivalli Approved by: SEB Maintainability Manager Seppo Valliovuo Translation approved by: Issue Date Description of Change Ref CR Approved by 2006-11-10 First issue S. Valliovuo © 2006 KONE Corporation AS-10.22.027 All rights reserved. 53 (54) (-) 2006-11-10 Disclosure prohibited...
  • Page 54 KONE MonoSpace® Maintenance Instruction © 2006 KONE Corporation AS-10.22.027 All rights reserved. 54 (54) (-) 2006-11-10 Disclosure prohibited...

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