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Related Manuals for Sonny's Plush Brush
Summary of Contents for Sonny's Plush Brush
- Page 1 Plush Brush OWNER’S MANUAL View all Sonny’s Product Manuals & Technical Bulletins...
- Page 2 All trademarks, service marks, and logos registered to Sonny’s Enterprises LLC are protected intellectual property. Products mentioned herein are for identification purposes only and may be registered trademarks of their respective companies. All other brand names, trademarks or registered trademarks are the property of their respective owners. ©...
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Page 3: Table Of Contents
5.3 TOOLS REQUIRED FOR INSTALLATION ..........................15 5.4 PLUSH BRUSH DOCUMENTS ..............................15 5.5 SUB-ASSEMBLIES REQUIRED FOR INSTALLATION ....................16 5.6 PLUSH BRUSH INSTALLATION DIMENSIONS ........................ 17 5.7 PLUSH BRUSH DIMENSIONS ..............................18 5.8 AIR CYLINDER POSITION ................................19 5.9 BEFORE STARTING ..................................20 5.10 REMOVE CURRENT BRUSHES ............................. - Page 4 6.2 SPEED AND TORQUE ADJUSTMENTS ..........................32 6.3 OPERATING SPEEDS CHART ..............................32 6.4 OPERATION ADJUSTMENTS ..............................33 7. GENERAL OPERATION 7.1 PLUSH BRUSH OPERATION ..............................34 7.2 PLUSH BRUSH RETRACT OPERATION ..........................34 8. MAINTENANCE 8.1 DAILY ........................................35 8.2 WEEKLY......................................35 8.3 MONTHLY ......................................35 9.
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Page 5: Read All Instructions Prior To Operating
1. READ ALL INSTRUCTIONS PRIOR TO OPERATING 1.1 CHECKLIST This manual is a comprehensive step-by-step user instruction guide for the Plush Brush and components. To review other manuals, go online to SonnysDirect.com under Support Tab. • Make sure to read, understand and follow all these instructions. -
Page 6: Important Safeguards And Warnings
1. READ ALL INSTRUCTIONS PRIOR TO OPERATING 1.4 IMPORTANT SAFEGUARDS AND WARNINGS ➢ WARNING: Do not perform any maintenance or work on equipment unless you first perform Lock-Out Tag-Out Safety Precautions. All electrically powered equipment MUST have manually operated disconnects capable of being locked in the “OFF” position. Equipment that has been “locked out”... - Page 7 1. READ ALL INSTRUCTIONS PRIOR TO OPERATING 1.4 IMPORTANT SAFEGUARDS AND WARNINGS • If there are any malfunctions with the Plush Brush; or if any questions arise regarding the equipment operations, immediately contact your supervisor or Sonny’s The CarWash Factory.
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Page 8: Safety First
1. READ ALL INSTRUCTIONS PRIOR TO OPERATING 1.4 IMPORTANT SAFEGUARDS AND WARNINGS WARNING: All connections and repairs MUST ONLY be performed by Licensed Professionals. ➢ Perform all trade work in compliance with all applicable local and national codes. WARNING: Although building codes have been considered in developing all drawings, ➢... -
Page 9: How To Make A Safe Workplace
1.6 HOW TO MAKE A SAFE WORKPLACE 1.7 LADDER SAFETY PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... -
Page 10: Plush Brush Features
® sliding each Neoglide section in and out. Choose from a 68” or 72” Plush Brush that increases your capability to ® wash tall vehicles and reduce striping. Tall 72” hubs provide better coverage and cleaning on a broader range of vehicles. -
Page 11: Callouts
2. PLUSH BRUSH FEATURES 2.2 CALLOUTS PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... -
Page 12: Equipment Specifications
2. PLUSH BRUSH FEATURES 2.3 EQUIPMENT SPECIFICATIONS 134” of Tunnel Length Required – Straight Frame 152” of Tunnel Length Required – Jog Frame 158” of Tunnel Width Required 117 Inches of Unobstructed Tunnel Height Required © 2024 SONNY’S The CarWash Factory®. All Rights Reserved. -
Page 13: Utility Requirements
Failure to do this may result in personal injury, death, or dismemberment. PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability... -
Page 14: Important Information
In the event your system needs to be stored or out of service for more than 90 days, take the following steps: 1. Using a shop towel or rag, wipe exposed surfaces with a rust preventative. 2. Secure Plush Brush to restrict movement and avoid equipment damage before putting it in storage. Outdoor storage not recommended. -
Page 15: Installation Instructions
Tape Measure Standard Combo Wrenches Allen Key Set Anti-Seize Compound Never•Seez® Rubber Mallet 5.4 PLUSH BRUSH DOCUMENTS CLICK QR CODE CLICK QR CODE Install Manual Equipment Docs PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability... -
Page 16: Sub-Assemblies Required For Installation
5. INSTALLATION INSTRUCTIONS 5.5 SUB-ASSEMBLIES REQUIRED FOR INSTALLATION Neoglide ® Brush Materials Drop Shipped © 2024 SONNY’S The CarWash Factory®. All Rights Reserved. -
Page 17: Plush Brush Installation Dimensions
5. INSTALLATION INSTRUCTIONS 5.6 PLUSH BRUSH INSTALLATION DIMENSIONS PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... -
Page 18: Plush Brush Dimensions
5. INSTALLATION INSTRUCTIONS 5.7 PLUSH BRUSH DIMENSIONS © 2024 SONNY’S The CarWash Factory®. All Rights Reserved. -
Page 19: Air Cylinder Position
5. INSTALLATION INSTRUCTIONS 5.8 AIR CYLINDER POSITION PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... -
Page 20: Before Starting
5. INSTALLATION INSTRUCTIONS 5.9 BEFORE STARTING IMPORTANT: All parts and components MUST be installed by experienced and trained technicians. Safety wear is required for ALL personnel. WORK FORCE INSTALLATION TIME 2 Experience and Trained Technicians 1 Hour Without Setbacks IMPORTANT: If the Equipment Installation Dimensions at the time of installation are NOT measured correctly, it may result in equipment damage and/or failure. -
Page 21: Remove Current Brushes
5. INSTALLATION INSTRUCTIONS 5.10 REMOVE CURRENT BRUSHES PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... -
Page 22: Plush Brush Installation
5. INSTALLATION INSTRUCTIONS 5.11 PLUSH BRUSH INSTALLATION © 2024 SONNY’S The CarWash Factory®. All Rights Reserved. - Page 23 5. INSTALLATION INSTRUCTIONS 5.11 PLUSH BRUSH INSTALLATION PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E...
- Page 24 5. INSTALLATION INSTRUCTIONS 5. INSTALLATION INSTRUCTIONS 5.11 PLUSH BRUSH INSTALLATION © 2024 SONNY’S The CarWash Factory®. All Rights Reserved.
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Page 25: Slide In And Out C-Channels
5. INSTALLATION INSTRUCTIONS 5.12 SLIDE IN AND OUT C-CHANNELS PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... -
Page 26: How To Install Neoglide ® Materials
5. INSTALLATION INSTRUCTIONS 5.13 HOW TO INSTALL NEOGLIDE MATERIALS ® © 2024 SONNY’S The CarWash Factory®. All Rights Reserved. -
Page 27: How To Install Neoglide ® Materials
MATERIALS ® PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... -
Page 28: Neoglide ® Installation
5. INSTALLATION INSTRUCTIONS 5.15 NEOGLIDE INSTALLATION ® © 2024 SONNY’S The CarWash Factory®. All Rights Reserved. - Page 29 INSTALLATION ® PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E...
- Page 30 5. INSTALLATION INSTRUCTIONS 5.15 NEOGLIDE INSTALLATION ® © 2024 SONNY’S The CarWash Factory®. All Rights Reserved.
- Page 31 INSTALLATION ® PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E...
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Page 32: Adjustments And Testing
6. ADJUSTMENTS AND TESTING 6.1 MECHANICAL ADJUSTMENT OF THE HANGER ARMS Install the unit so that the legs are plumb, the hanger arms are level when in the rest position and the mounting bearings are positioned perpendicular to floor (No Pitch). The rest position will vary with operator preference and region. -
Page 33: Operation Adjustments
PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability... -
Page 34: General Operation
As the rear of the vehicle approaches the brushes, they individually gear themselves around the rear fenders so that each brush washes one half of the vehicle rear vertical surfaces. As the vehicle departs the Plush Brush area the brushes are fully extended toward the center of the wash tunnel ready to accept another vehicle for washing. -
Page 35: Maintenance
Thoroughly clean the equipment and framework. Carefully inspect brush equipment cloth for wear and damage. Replace, as necessary. PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability... -
Page 36: Online Services
9. ONLINE SERVICES NOTE: Click or Scan QR Code 9.1 SHOP 9.2 QUICK ORDER 9.3 TRACK ORDER 9.4 SALES 9.5 SERVICE & SUPPORT © 2024 SONNY’S The CarWash Factory®. All Rights Reserved. -
Page 37: Wear Items And Replacement Parts
10. WEAR ITEMS AND REPLACEMENT PARTS 10.1 PLUSH BRUSH PARTS Part Number Image Quantity Description Unihub 4 Key-In 68” 20021316 Plush Wrap Hub Assy Unihub 4 Key-In 72” 20021317 Plush Wrap Hub Assy 10015345 Neoglide Plush ® 4T Ring, 4” Top... -
Page 38: Neoglide ® Replacement Materials
11. NEOGLIDE REPLACEMENT MATERIALS ® 11.1 NEOGLIDE OPTIONS ® Part Number Description Color 40013260 Neoglide Plush 72” DS / PS Set Black ® 40013261 Neoglide Plush 72” DS / PS Set Blue ® 40013262 Neoglide Plush 72” DS / PS Set ®... - Page 39 Green ® PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E...
- Page 40 11. NEOGLIDE REPLACEMENT MATERIALS ® 11.1 NEOGLIDE OPTIONS ® Part Number Description Color 40013370 Neoglide Plush 12” x 25” Black ® 40013371 Neoglide Plush 12” x 25” Blue ® 40013372 Neoglide Plush 12” x 25” ® 40013373 Neoglide Plush 12” x 25” Green ®...
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Page 41: Contact Us
12.4 EMERGENCY CELL PHONE CONTACTS https://sonnysdirect.com/emergency PLUSH BRUSH OWNER’S MANUAL This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. All brand names, trademarks or registered trademarks are the property of their respective owners. Part # 10015652-E... - Page 42 © 2024 SONNY’S The CarWash Factory®. All Rights Reserved.
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