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Summary of Contents for Gateway GW-EV4040
- Page 1 GW-EV4040 Electric Vehicle Level 3, DC Charger Installation Instructions Gateway International 360 EV40400-REV-09.26.24 P.O. Box 518, Bear DE 19701 • 302.250.4990 • GatewayIntl360.com...
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Page 2: Table Of Contents
2. Time Setting................................24 5. Charging Process ................................26 1. System run sequence ............................26 2. System run in detail ...............................26 3. Troubleshooting..............................29 6. Maintenance ..................................30 1. General Maintenance............................30 2. Replacement Kits and Accessories........................31 7. Limited Product Warranty ............................31 Gateway International 360 EV40400-REV-09.26.24... -
Page 3: Introduction
Provides a high-contrast screen interface and multi-function buttons. Application Public and private parking Community parking Parking lots of hotels, supermarkets and shopping malls Workplace parking lot EV Charger Highway service area Gateway International 360 EV40400-REV-09.26.24... -
Page 4: Basic User Interface
USER MANUAL 1. Basic User Interface EV Charger Body: Gateway International 360 EV40400-REV-09.26.24... -
Page 5: Specifications
Charging port CCS1&NACS Dimensions (W x D x H in) 25.6 x 31.5 x 41.3 (without columns) Weight (typical) ≤176Ib Mechanical Charging cable length 25ft specification Cooling Intelligent air cooling Protection level IP54 Shockproof rating IK10 Gateway International 360 EV40400-REV-09.26.24... -
Page 6: Led Indication And Operating Status
USER MANUAL Protocol ISO 15118-1&DIN-70121 2.2 LED indication and operating status Upper LED/CCS1 Lower LED/NACS Status Idle Green Green Fault Charging Blue Blue 2.3 Dimension EV Charger : ( Unit: inch) Gateway International 360 EV40400-REV-09.26.24... - Page 7 USER MANUAL Wall Mount Bracket: ( Unit: inches ) Gateway International 360 EV40400-REV-09.26.24...
- Page 8 USER MANUAL Pedestal: ( Unit: inches ) Gateway International 360 EV40400-REV-09.26.24...
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Page 9: Airflow Direction
USER MANUAL 2.4 Airflow direction Gateway International 360 EV40400-REV-09.26.24... -
Page 10: Installation Instruction
NOTE: A disconnect switch for each non-grounded conductor of the AC input should be provided by the contractor or technician in accordance with the National Electrical Code, ANSI/NFPA 70. NOTE: Do not use wire extension or a second cable assembly in addition to the cable assembly that Gateway International 360 EV40400-REV-09.26.24... -
Page 11: Unpack The Ev Charger
The charger may weigh more than 176 lbs! Be careful when unpacking. Step 1: Check whether the cover is obviously loose or shaking. Step 2: Open all the "Hasp locks" and remove the cover, as shown in the figure below. Gateway International 360 EV40400-REV-09.26.24... - Page 12 USER MANUAL Step 3: Remove the filling paddings, as shown in the picture below. Step 4: Work together to lift the charger body out of the wooden box, as shown in the figure below. Gateway International 360 EV40400-REV-09.26.24...
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Page 13: Packing List
GB6170-2000 Hexagon Nut M6 (Galvanized / Used with anti-theft screw RoHS) No rust after 48h salt spray test during pedestal installation Accessories Description 1#: EVSE 2#: User Manual 3#: Copper Lug RFID card 6#: Wall-mounted back plate Gateway International 360 EV40400-REV-09.26.24... -
Page 14: Recommended Tools For Installation And Inspection
Ring Terminal Crimping Pliers Hand drill Level Ruler Electric screwdriver (150±10kgf.cm) Hexagon wrench 3/16 Ratchet wrench 5/16 3.6.2 Recommended inspection and debugging tools Type Model Electric vehicle or EV simulator Complying with CCS1 / NACS standards Gateway International 360 EV40400-REV-09.26.24... -
Page 15: Installation Steps
As shown in the figure below. 3. Align the three Φ10X3XM8(0.4*0.1*0.3in) step screws with the three gourd shape holes on the back mount panel(6 # )and lock them onto the back mount panel, as shown in the figure below. Gateway International 360 EV40400-REV-09.26.24... - Page 16 4. From the front of the charger chassis, use the accessory 11 M6X12 hexagon screw and the accessory 14# Flat gasket to fix the charger body and back mount panel. Use one of each, as shown in the figure below . Gateway International 360 EV40400-REV-09.26.24...
- Page 17 , and then use four 13# M12X80 to fix the pedestal to the floor; or lay the cement foundation in advance, pre-install the pipes, cables and bolts, and fix the EV charger on the embedded bolts. Cement foundation construction EV Charger foundation plan Gateway International 360 EV40400-REV-09.26.24...
- Page 18 EV charger. Next, close the EV charger door, and then stand the EV charger upright and fix it to the pre-buried bolts on the cement foundation , as shown in the lower right picture. Gateway International 360 EV40400-REV-09.26.24...
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Page 19: Installation Inspection And Debugging
Step 6: Turn the power on and the operation screen will be ready within 30 seconds. 8. Installation inspection and debugging Environment c heck list Project Status Remark Ambient temperature Humidity Sun Visor Recommended but not required. Awning Recommended but not required. Gateway International 360 EV40400-REV-09.26.24... - Page 20 Network connection quality Cooling fan operation and noise Status Indicator EVSE Setting Engineer Mode Features Hardware and Firmware versions Remote control and monitoring Backend server connection 3.8.5 EVSE Inspection - Charging Project Status Remark User Authorization-RFID Gateway International 360 EV40400-REV-09.26.24...
- Page 21 Readings for each displayed item Fully charging test Functions of electronic locks Engineer Mode Cooling fan airflow and noise Charging records (logs) uploading Remote control and monitoring 3.8.6 EVSE Inspection - System power button Project Status Remark Emergency stop button Gateway International 360 EV40400-REV-09.26.24...
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Page 22: Network Settings
Open the front door of the EV Charger, which will grant permission to enter the system settings, click the LOGO in the upper left corner on the homepage to enter the system settings, as shown in the picture below. Gateway International 360 EV40400-REV-09.26.24... - Page 23 Enter the three parameters "APN Name", "APN User" and "APN Passwd" according to the information provided by the SIM card provider; Step 4 Manually click "Previous Page" button to jump to page 2; Manually click "Network Type" , select "1" to switch to Ethernet, select "2" to switch to 3G/4G; Gateway International 360 EV40400-REV-09.26.24...
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Page 24: Time Setting
Open the front door of the EV Charger, which will grant permission to enter the system settings, click the LOGO in the upper left corner on the homepage to enter the system settings, as shown in the picture below. Gateway International 360 EV40400-REV-09.26.24... - Page 25 Manually click "Basic Setup" to enter the basic setup interface; Select the "Date/Time" on the left and modify it manually; When completed, exit to the Home page, select the 5th option "System information", and restart system.（As shown in 4.1 Step 5） Gateway International 360 EV40400-REV-09.26.24...
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Page 26: Charging Process
The initialization process takes approximately 2 minutes, and then the home page is displayed. Initialization page Home Platform connection status Connected; If this logo not displayed: Platform not connected 3G/4G status Connect; If this logo not displayed:: 4G not connected Gateway International 360 EV40400-REV-09.26.24... - Page 27 “ Connected ”: The charging connector is connected to the vehicle 5.2.4 Prepare to charge Once the authorization and connector insertion are completed, the charger will start communicating with the vehicle and the screen will display the page as shown below. Gateway International 360 EV40400-REV-09.26.24...
- Page 28 Unplug the charging connector from the charging port of the electric vehicle and put the charging connector back into the charging cable holder. The screen will return to the home page. Charging end interface End of waiting Gateway International 360 EV40400-REV-09.26.24...
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Page 29: Troubleshooting
Before remote diagnosis and upgrade, please provide EVSE information, including serial number, model name, status information , fault log and time, and connect EVSE to the Internet. If an emergency occurs, press the emergency stop button to stop charging immediately. Gateway International 360 EV40400-REV-09.26.24... -
Page 30: Maintenance
This warranty does not cover damage caused by accidents with the adapter or damage caused by unauthorized repairs. Gateway International 360 EV40400-REV-09.26.24... -
Page 31: Replacement Kits And Accessories
CCS1/ NACS ( 200A ) DC charging connector and 7.5M charging cable Charging cable holder Emergency stop button Front door AC/DC charging module 12V vehicle auxiliary power supply Control and Supervision Unit (CSU) Surge Protection Device (SPD) DC Fan RFID card reader Door key Gateway International 360 EV40400-REV-09.26.24... -
Page 32: Warranty
(including the implied warranties of merchant ability, particular and applicable reason- ableness and adaptability, etc.) whether in the contract, civil negligence, or other aspects, the Company shall not be responsible for any special, incidental or consequential damages. Gateway International 360 EV40400-REV-09.26.24...
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