Page 1 2025 For Maintenance and Safety OWNER’S MANUAL RZR Pro R RZR Pro R 4...
Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone or visit: www.polaris.com/en-us/safety/...
Page 3 2025 RZR Owner’s Manual Pro R Sport Ultimate Pro R 4 Sport Ultimate...
Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. OSHA℠ is a registered trademark of the Occupational Safety and Health Administration, U. S. Dept. of Labor. Recreational Off-Highway Vehicle Association℠ and ROHVA℠ are service marks of the Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc.
Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on the vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
Page 7: Table Of Contents
Specifications ....167 Polaris Products ....173 Troubleshooting .
Page 9: Introduction
Additionally, read the product safety labels on the vehicle and follow all rules and regulations concerning the operation of this vehicle in your area. POLARIS recommends anyone who will be operating this vehicle to take a training course. ROHVA℠ (Recreational Off-Highway Vehicle Association℠) provides both an online safety e-course and a hands-on safety course.
Page 10 For applications that use vehicle-to-vehicle (V2V) communication, radio transmitter IC: 5966A-P001 has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with the Polaris antenna (part number 4018713) with gain of 3 dBi. Any antenna that has a gain greater than 3 dBi is prohibited for use with this device.
Page 11 0.1 W *Other transmitting radio frequencies may exist outside of EU markets. Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: https://www.polaris.com/en-us/radio-conformity/...
Page 12: Vehicle Identification Numbers
INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification number and engine serial number the spaces provided. Remove the spare key and store it in a safe place. The ignition switch must be replaced if all keys are lost. Vehicle Model Number: Vehicle Identification Number: Engine Serial Number: Personal PIN Security Code:...
Page 13: Safety
• Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS). • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arrestors, mufflers, and emissions control components are mandatory for ownership or operation in many areas.
Page 14 POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.
Page 15 SAFETY PREPARE VEHICLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK REFERENCE...
Page 16 SAFETY ITEM REMARK REFERENCE Seat Latches Push down on both seat page 56 backs to ensure the latches are secure Seat Belts Check length of belt for damage, check latches page 59 for proper operation Exhaust Inspect spark arrestor page 138 and clean if needed.
Page 17: Specification
Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.
Page 18 Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
Page 19 Improperly carrying fuel can lead to serious burn injuries or death. To reduce these risks, only carry fuel using a POLARIS-approved Portable Fuel Container and Mount, and follow the instructions that come with the container and mount.
Page 20: Driving Guidelines
SAFETY DRIVING GUIDELINES Drive Responsibly. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
Page 21 While it may be legal locally to drive on some public roads in specific parts of the country, your vehicle was not designed or certified as an on-road motor vehicle. Polaris does not support public road use except as may be necessary to cross roads designated for connecting off highway vehicle trail segments. If you must drive on-road, drive slowly and defensively.
Page 22 SAFETY Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain. Driving up hills Check the terrain before ascending a hill and make sure it is not too slippery or loose.
Page 23 SAFETY Riding in snow Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance. Riding on ice Never operate the vehicle on a frozen body of water unless you have verified that the ice can support the weight of the vehicle.
Page 24 After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
Page 25 SAFETY There is a recovery tow loop at the front and back of the vehicle to attach a winch or strap. Use these loops to recover this vehicle if it is stuck, to pull it onto a tow truck, trailer, or to use this vehicle to recover another vehicle. These loops are for emergency recovery only and are not for towing vehicles to another location.
Page 26 SAFETY After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again. Some things to inspect include: • Debris that could catch fire, such as mud/grass near the engine or exhaust system •...
Page 27: Safety Labels And Locations
Never remove any labels from your vehicle. If a label becomes illegible or comes off, contact your POLARIS dealer for a replacement. Replacement safety labels are provided at no charge. Air Box Caution (On Air Box)
Page 28 SAFETY DRIVER INFORMATION WARNING — 2 PERSON WARNING FOLLOW ALL INSTRUCTIONS AND WARNINGS. Improper vehicle use can result in SEVERE INJURY or DEATH. Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors. •...
Page 29 SAFETY LOAD / PASSENGER / TIRE PRESSURE WARNING (PRO R) WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
Page 30 SAFETY DRIVER INFORMATION WARNING — 4 PERSON WARNING FOLLOW ALL INSTRUCTIONS AND WARNINGS. Improper vehicle use can result in SEVERE INJURY or DEATH. Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors. •...
Page 31 SAFETY LOAD / PASSENGER / TIRE PRESSURE WARNING (PRO R 4) WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
Page 32 AIR BOX CAUTION CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled.
Page 33: Features And Controls
FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Roof (if equipped) Cab Door ROPS Frame Fuel Cap Steering Wheel Tail Lights Front Lights Cargo Box Radiator...
Page 34 FEATURES AND CONTROLS STANDARD STEERING WHEEL (IF EQUIPPED) The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.
Page 35: Ignition Switch
FEATURES AND CONTROLS SWITCHES IGNITION SWITCH The ignition switch is a four-position, key-operated switch. Use the ignition switch to start the engine. See the Starting the Engine section for starting procedures. POSITION FUNCTION The engine is off. Electrical circuits are off, except accessory 12V.
Page 36: Headlight Switch
FEATURES AND CONTROLS HEADLIGHT SWITCH Move the headlight switch up to cycle between dim and high beam modes. The ignition switch key must be in the ON/RUN position to operate the headlights. DRIVELINE MODE SWITCH The ignition switch key must be in the ON/RUN position to operate the Driveline Mode system.
Page 37: Drive Mode Switch
FEATURES AND CONTROLS DRIVE MODE SWITCH The Drive Mode Switch is a toggle with three positions: Race Mode, Rock Mode and Sport Mode. View the instrument cluster to indicate current drive mode. MODE DESCRIPTION Race Mode Allows MAX engine feedback when pressing the throttle pedal.
Page 38: Auxiliary Outlets
FEATURES AND CONTROLS AUXILIARY OUTLETS WARNING To avoid electric shock, do not touch power outlets with wet hands or insert any object that the power outlet is not designed to receive. Close the lid when not in use. NOTICE The front console accessory outlet is always active. The accessory outlet in the armrest storage bin is only active when the ignition switch is set to ON.
Page 39: Electronic Power Steering (Eps)
If the EPS warning indicator remains on after turning the ignition switch to OFF and then starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Page 40 Audio can be paused or resumed by pressing the pause button. The POLARIS button will switch the display between the gauge, map, and music screens. For more information on the suspension buttons on the right-hand of the...
Page 41 Polaris-designed suspension control module (SCM). The suspension control algorithms and software were designed and developed by Polaris’ engineering team, leveraging our expertise and deep knowledge of off-road vehicle dynamics. DYNAMIX DV Active Suspension proactively makes...
Page 42 You assume all risks associated with using this device. Read your User Guide. Always ride with the latest maps and trails data from ridecommand.polaris. com. Your vehicle is equipped with an advanced Ride Command display. The suspension control screen provides additional information about the operation of your DYNAMIX DV Active Suspension system.
Page 43 FEATURES AND CONTROLS Front Left Compression Damping Front Right Compression Damping Front Left Rebound Damping Steering Angle Event Indicator Front Right Rebound Damping Rear Left Compression Damping G-ball (Longitudinal/Lateral Acceleration) Brake Switch Rear Right Compression Damping Rear Left Rebound Damping Rear Right Rebound Damping COMPRESSION AND REBOUND SWEEP NOTICE...
Page 44 FEATURES AND CONTROLS DYNAMIX DV SYSTEM COMPONENTS SUSPENSION CONTROL MODULE (SCM) The Suspension Control Module (SCM) contains the logic for suspension control, including communications, operator inputs, and shock drivers. The SCM also has an internal 6-axis inertial measurement unit which is used to monitor and adjust the performance of the vehicle by the suspension control algorithms.
Page 45 FEATURES AND CONTROLS ELECTRONIC STEERING RACK (EPS) This vehicle also has an electronically controlled power steering rack that has been developed to work with the DYNAMIX DV system in multiple ways: • This power steering has modes that adjust the power steering performance to the DYNAMIX DV ride setting.
Page 46 FEATURES AND CONTROLS ICON NAME SUSPENSION ELECTRONIC DESCRIPTION POWER STEERING DESCRIPTION Baja Mode High compression Good feeling of the and low rebound front wheels with damping for large excellent bump and aggressive rejection. suspension events. Rock Mode High compression High assist level and and low rebound with bump rejection for angle based damping...
Page 47 FEATURES AND CONTROLS Notice the Mode Slide Out panel shows the active mode and the order/position. Ride Modes are described in more detail in the following sections.
Page 48 FEATURES AND CONTROLS BAJA MODE MODE CHARACTER The vehicle rides at a high dynamic ride height with front end high and loose body movement. Ideal for rough/large input terrain. USE AREAS • Desert/Baja • Whoops • Sand highway in Glamis WHAT THE SUSPENSION IS DOING Compression Damping: High compression damping for absorbing bumps and not bottoming out in deep holes.
Page 49 FEATURES AND CONTROLS ROCK MODE MODE CHARACTER Developed for rock crawling. It maximizes ride height and improves pitch and roll stability during slow speed crawling maneuvers. Ideal for driving over obstacles and traversing hill peaks. Incorporates Angle Based Damping. Phases to Comfort Mode at higher speeds.
Page 50 FEATURES AND CONTROLS TRACK MODE MODE CHARACTER Brings aggressive flat cornering, lowest dynamic ride height, and the best tire grip and feedback. The vehicle rides with a lower stance that is ideal for heavy turning trails, hard pack and small/medium bumps.
Page 51 FEATURES AND CONTROLS COMFORT MODE MODE CHARACTER Developed to maximize ride comfort to give the passengers a “plush” ride. Ideal for non-aggressive driving and rides with smaller suspension inputs, such as cruising home at the end of the day. USE AREAS •...
Page 52: Acceleration Control
FEATURES AND CONTROLS DYNAMIX DV SYSTEM FEATURES NOTE These features are tuned differently based on the selected Ride Mode. ACTIVE PITCH CONTROL Dynamix DV constantly monitors pedal input and engine torque to predict when the vehicle is going to pitch forward or backward and applies damping to control the motion.
Page 53 FEATURES AND CONTROLS BRAKING CONTROL The system continuously monitors the brake pedal position and vehicle deceleration rate reducing body motion and increasing braking stability in harsh terrains. This is the opposite of Acceleration Control. During hard braking events, the system will increase front compression to prevent vehicle nose dive, soften the rear...
Page 54 FEATURES AND CONTROLS AIRBORNE EVENT CONTROL The Dynamix DV system is constantly and automatically detecting for when the vehicle is airborne and when the vehicle has landed. The Dynamix system updates damping while airborne and post landing to optimize the vehicle response immediately after the airborne event.
Page 55 FEATURES AND CONTROLS ANGLE-BASED DAMPING When riding on a slope or navigating obstacles, the shock dampers adjust based on the angle to lean the vehicle into the hill. • Increases compression and decreases rebound for downhill wheels. • Decreases compression and increases rebound for uphill wheels.
Page 56 FEATURES AND CONTROLS DYNAMIX INSTANT COMPRESSION BUTTON When the DYNAMIX button is single pressed, the system will increase compression damping to improve bottom out performance. The increased compression will persist as long as the button is pressed and momentarily after the button is released.
Page 57: Demonstration Mode
FEATURES AND CONTROLS When the DYNAMIX button is double pressed quickly, the increased compression damping will latch ON. Double pressing again or changing the ride mode will immediately exit this damping. Rebound damping is not affected by the DYNAMIX button and still operates based on the ride mode selected and the vehicle state.
Page 58: Seat Removal
FEATURES AND CONTROLS SEATS SEAT REMOVAL NOTE For Ultimate models, disconnect the heated/ventilated seat connector prior to removing the seat. To adjust the seat, do the following: 1. Pull up on the seat latch lever located under the front edge of the seat.
Page 59: Rear Seat Removal
FEATURES AND CONTROLS REAR SEAT REMOVAL 1. Reach behind the headrest and pull on the latch to release the seat back. OPTIONAL: The seat back can be removed entirely or reinstalled once seat base is flipped, depending on preference. 2. Once the seat back is removed, grab one of the straps at the rear of the seat base.
Page 60: Driver's Seat Adjustment
FEATURES AND CONTROLS SEAT ADJUSTMENTS DRIVER’S SEAT ADJUSTMENT On seats equipped with an adjustment lever under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position. Release the lever.
Page 61: Seat Belts
FEATURES AND CONTROLS SEAT BELTS MULTI-POINT SEAT BELT On vehicles equipped with an IMMI safety harness with built-in interlock, the safety harness requires proper adjustment for each rider and will need to be adjusted when riders change seats. WARNING Improper use or adjustment of the harness can cause serious injury or death. For example, you can slide under the harness in an accident if the lap belt portion of the harness is not pressed against the pelvic bones.
Page 62 FEATURES AND CONTROLS INSPECTING THE HARNESS WARNING Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death. Before each ride, perform the following inspection: 1. Inspect belt fabric on entire system for cuts, fraying, extreme or unusual wear.
Page 63 FEATURES AND CONTROLS 4. Inspect tongue for proper operation by inserting into buckle. Tongue must insert smoothly and you must hear an audible click. Verify proper latching by tugging on belt. Tongue must not be worn, deformed or corroded. Corrective Action: Replace entire belt system 5.
Page 64: Putting On The Harness
FEATURES AND CONTROLS PUTTING ON THE HARNESS To prepare the rider: 1. Do not wear heavy clothing that may interfere with proper fit of the harness. Make sure there are no rigid or breakable items (e.g., eye glasses, pens, jewelry, keys) under the harness. 2.
Page 65 FEATURES AND CONTROLS To adjust the harness: 1. Put your arms through the shoulder belts. The belts should lay flat and not be twisted. The shoulder belt should not rub against your neck or fall off your shoulder. 2. Buckle the harness and check the fit of the lap belt.
Page 66: Seat Belt Inspection
FEATURES AND CONTROLS To take off the harness: 1. Unlatch the chest clip. 2. Push the red button to release the buckle. 3. Remove your arms from the shoulder belt. 4. After exiting the vehicle, buckle the harness to prevent damage which can occur if it is slammed in the door or hangs out of the vehicle.
Page 67: Air Vents
3. Lock both clasps back into place. PORTABLE FUEL CONTAINERS This vehicle is designed to use a POLARIS-approved Portable Fuel Container and Mount. WARNING Fuels such as gasoline can be extremely flammable. Rollovers, crashes, rough riding, or changes in elevation or temperature may lead to fuel spilling or vapor release from portable containers.
Page 68: Service Access Panels
Always make sure all cab doors are closed and latched when riding in this vehicle. Always inspect doors and latches for wear and damage before each use of the vehicle. Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer or qualified person.
Page 69: Gear Selector
H: High Gear NOTICE Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
Page 70: Brake Pedal
FEATURES AND CONTROLS BRAKE AND THROTTLE PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. The brakes must be applied in order to start the engine. THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released.
Page 71: Rollover Protective Structure (Rops)
ROLLOVER PROTECTIVE STRUCTURE (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets OSHA℠ 29CFR 1928.53 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. NOTE Be mindful of the ROPS bars when boarding and exiting the vehicle.
Page 72 FEATURES AND CONTROLS PRO PERFORMANCE TRUE 2WD/4WD/4WD LOCK The Pro Performance True 4WD system is controlled by the Driveline Mode switch. Once the vehicle is in gear, the switch is set to one of three driveline modes. The current drive system mode is indicated in the gauge cluster. ICON DRIVELINE DESCRIPTION...
Page 73: Instrument Cluster
FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE Indicator lamps vary by model. NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.
Page 74: Toggle Buttons
If you cannot safely transport the vehicle from its current position, contact a recovery and towing service. After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
Page 75: Indicator Lamps
Steering (EPS) ON position. If the light remains on, the EPS system is Warning (if inoperative. See your POLARIS dealer, or other qualified equipped) person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Page 76: Rider Information Center
Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See page 79 for resetting instructions. Gear Indicator This indicator displays gear shifter position.
Page 77 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
Page 78 FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
Page 79: Backlight Brightness
FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
Page 80: Trip Meter
FEATURES AND CONTROLS 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.
Page 81: Programmable Service Interval
When this feature is enabled, it provides a convenient reminder to perform routine maintenance. Refer to the Polaris Maintenance Schedule for recommended service intervals. Use the following procedure to reset or change the service interval.
Page 82 FEATURES AND CONTROLS PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — INSTRUMENT CLUSTER For vehicles with a display, see the Ride Command section for details. The optional PIN Activated Security System (P.A.S.S.) is designed to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered.
Page 83 FEATURES AND CONTROLS NOTICE If the battery becomes low while the P.A.S.S. system is enabled, the gauge may show “New Vehicle Detected” after the battery has been recharged/replaced. Leave the key in the ON position to allow system reconfirmation. DISABLE P.A.S.S. 1.
Page 84: Engine Error Codes
FEATURES AND CONTROLS ENGINE ERROR CODES The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
Page 85: 7" Display By Ride Command (If Equipped)
Some features are limited when vehicle is in motion. Before riding with your new display, do the following: • Download the Polaris RIDE COMMAND App from the Apple®/Google Play® store and create your personalized account. • Check your display to ensure you have the appropriate maps and trails visible for your area.
Page 86 7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) OVERVIEW Ride Command Buttons Icon Bar Driveline Mode Gauge View Mode Widgets Speedometer/Tachometer Settings Gear Status RIDE COMMAND BUTTONS BUTTON DESCRIPTION FUNCTION Menu Button Press the Menu button to access the settings. To reboot the display, press and hold for 5 seconds.
Page 87 7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) BUTTON DESCRIPTION FUNCTION Map Button Press the Map button to access the map, manage your rides and waypoints, and to see your friends on the map with Group Ride. Phone Button Press the Phone button to access your Bluetooth®...
Page 88 7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) DRIVELINE MODE ICON DRIVELINE DESCRIPTION MODE All Wheel Drive When in All-Wheel Drive Lock, the front (AWD) Lock drive is engaged with the front differential in the locked state. The locked state drives all wheels at the same speed which will increase steering effort and changes the handling characteristics from the AWD...
Page 89: Gauge Screens
To access the Setting menu, press the Menu button You can also navigate to the settings menu by pressing the POLARIS logo at the top of the display screen . This will open the Control Panel. From the Control Panel,...
Page 90: Display Mode
7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) GAUGE VIEW MODE Press to toggle between the two available gauge view modes, Analog and Digital. While in the digital gauge view mode, press invert the MPH and RPM units. DISPLAY MODE From the Control tab , select the display mode from the available options The display mode can be set to Day, Night, or AUTO mode.
Page 91 7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) ICON BAR ICON DESCRIPTION FUNCTION Headset Displays icon if headset is connected Signal Strength Displays current cell signal strength Wireless Internet Displays current wireless internet signal Signal Strength (if strength (if equipped) equipped) Fuel Level Displays current fuel capacity percentage...
Page 92 7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) HEATED AND VENTILATED SEATS (IF EQUIPPED) The seat temperature controls can be accessed through the Ride Command display by pressing the menu icon at the top of the main screen or pressing the NorthStar button. Each seat can be independently controlled by pushing on the applicable seat on the display.
Page 93 7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — RIDE COMMAND The optional PIN Activated Security System (P.A.S.S.) is to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered using the Ride Command display screen. ENABLE P.A.S.S.
Page 94: Update Software
To update the software, do the following: DOWNLOAD SOFTWARE ONTO YOUR PERSONAL COMPUTER 1. Go to ridecommand.polaris.com/display. Select the display that matches what is on your vehicle. 2. Click the Update Software button. 3. Save the file to a removable USB drive. It is recommended you use a USB drive with 32GB in exFAT®...
Page 95: Update Maps
UPDATE MAPS To update the maps on your display, do the following: 1. Go to ridecommand.polaris.com/display and download the map update to a USB flash drive. 2. Insert USB flash drive into the USB port on your vehicle.
Page 96 Vehicle Health, Vehicle Locator and Issue Diagnostics along with a variety of features via the Polaris mobile app. You will need a cellular connection to view these features. To learn more about RIDE COMMAND+, including equipped or compatible vehicles, specific features, and to access the RIDE COMMAND+ User Guide, visit https://ridecommand.polaris.com/en-us/ride-command-plus/ or scan the QR...
Page 97: Operation
OPERATION OPERATION VEHICLE BREAK-IN ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling fuel. 2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
Page 98: Brake Burnishing
OPERATION BRAKE BURNISHING It is recommended that a burnishing procedure be performed on new vehicles or after installation of new brake pads or rotors. This helps to conform the pads to the rotor surface and achieve optimum braking performance. Test drive the machine and gradually accelerate to more than 20 mph (32 km/h). Apply light to moderate pressure to the brake pedal to slow the vehicle to roughly 5 mph (8 km/h).
Page 99 OPERATION OPERATING GUIDELINES REFUELING The fuel tank filler cap is located on the right side of the vehicle near the passenger seat. The fuel symbol and the last fuel bar on the Instrument Cluster will blink when the fuel level reaches 1/8th tank. There will be approximately 2 gallons (8 L) of fuel remaining.
Page 100: Fuel Recommendation
(starting, run quality, fuel economy, and power) and durability. Octane Rating Polaris recommends a minimum of 91 Octane (R+M/2) rated gasoline. Using lower octane gasoline could result in engine damage. Detergent Gasoline Polaris recommends TOP TIER DETERGENT GASOLINE® to keep the engine cleaner by reducing carbon deposits, which will help maintain engine performance and durability.
Page 101: Starting The Engine
OPERATION STARTING THE ENGINE NOTICE Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2.
Page 102: Driving In Reverse
OPERATION DRIVING IN REVERSE WARNING Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2.
Page 103: Emission Control Systems
OPERATION ON PUBLIC LANDS IN THE U.S.A. Your POLARIS vehicle has a spark arrestor that was tested and qualified to be in accordance with the USFS standard 5100-1d. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands.
Page 105: Maintenance
Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.
Page 106 The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours. * It is recommended to have an authorized Polaris dealer perform these services.
Page 107 Inspect; clean external surfaces. Radiator Inspect; adjust pressure level as needed. Tires Inspect wear and replace as needed. Shift Cable / Linkage Inspect; adjust as needed. * Have an authorized Polaris dealer or other qualified person perform these services.
Page 108 MAINTENANCE Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation. EVERY 50 HOURS / 1000 MILES (1600 KM) / YEARLY FOLLOWING INITIAL BREAK-IN SERVICE Engine Oil and Filter...
Page 109 Shift Cable / Linkage Inspect; adjust as needed. * Have an authorized Polaris dealer or other qualified person perform these services. Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
Page 110: Lubrication Recommendations
MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
Page 111: Engine Oil
(-43 °C) to (+54 °C) 0W-50 4-Cycle Oil Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.
Page 112: Engine Oil Check
MAINTENANCE ENGINE OIL CHECK Always check the oil once the engine has cooled and on a level surface. Do not check the oil level immediately after stopping the engine. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil check dipstick through the right rear wheel well.
Page 113: Oil And Filter Change
MAINTENANCE OIL AND FILTER CHANGE WARNING Spilled oil left on engine components or in the engine area may pose a fire hazard. Use shop rags to clean any spilled oil. If needed, use a non-flammable solvent on the rag to aid the cleaning process. Do not use any device such as pressurized water or air as this may disperse the oil onto engine components and could pose a fire hazard.
Page 114 MAINTENANCE 5. Access the oil filter through the passenger side rear wheel well. NOTICE Wait two (2) minutes to allow oil to drain back to the sump. 6. Place shop rags under the filter to catch any spilled oil during removal. Using your hand, or an Oil Filter Wrench, turn the oil filter counter-clockwise until oil starts to drain through the slot in the skid plate.
Page 115 MAINTENANCE 14. Stop the engine and inspect for leaks. Wait at least three (3) minutes before removing the oil dipstick. 15. Remove the dipstick wipe it dry with a clean rag. 16. Reinstall the dipstick to fully seat it. Make certain the dipstick is inserted all the way down to ensure an accurate reading.
Page 116: Transmission (Main Gearcase)
MAINTENANCE TRANSMISSION TRANSMISSION (MAIN GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the right side of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.
Page 117: Fluid Change
MAINTENANCE FLUID CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the drain hole in the skid plate. 1. Position the vehicle on a level surface. 2. Remove the fill plug using a 8 mm Allen wrench.
Page 118: Front Gearcase
MAINTENANCE FRONT GEARCASE Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the bottom right side of the front drive unit. Maintain recommended fluid volume (listed in the Gearcase Specification Chart).
Page 119 MAINTENANCE FLUID CHANGE The front drive drain plug is located on the bottom of the gearcase. 1. Position the vehicle on a level surface. 2. Remove the fill plug using an 8 mm Allen wrench. 3. Place a drain pan under the drain plug.
Page 120: Rear Gearcase
MAINTENANCE REAR GEARCASE Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the bottom right side of the rear gearcase. Maintain recommended fluid volume.
Page 121 MAINTENANCE FLUID CHANGE The drain plug is located on the bottom of the rear gearcase. 1. Position the vehicle on a level surface. 2. Remove the fill plug using an 8 mm Allen wrench. 3. Place a drain pan under the drain plug.
Page 122: Gearcase Specification Chart
MAINTENANCE GEARCASE SPECIFICATION CHART Use of other fluids may result in improper operation of components. See the Polaris Products section for the part numbers. Fill Plug Drain Plug Capacity Gearcase Lubricant Torque Torque Transmission 29.6 oz. 10-14 ft. lbs. 10-14 ft. lbs.
Page 123: Spark Plug Gap / Torque
10 N⋅m (with anti-seize) NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the Specifications section for details. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
Page 124 MAINTENANCE 2. Remove four fasteners four electrical harness connections and remove ignition coils. 3. Clean out plug wells with compressed air to remove any loose dirt or debris. 4. Rinse plug wells with water and dry with compressed air. NOTICE Spark plug wells have drain holes built into the cylinder head to allow water to drain out.
Page 125: Spark Plug Condition
MAINTENANCE 10. Install spark plugs and torque to specification. TORQUE Spark Plug Torque: 9 ft-lbs (12 Nm) 11. Install ignition coils. Ensure coils are pushed all the way down so they engage onto the spark plugs. Torque fasteners to specification. TORQUE Ignition Coil Fasteners: 7 ft-lbs (10 Nm)
Page 126 MAINTENANCE FUSE / RELAY CENTERS WARNING Do not arrange fuses improperly or use replacement fuses with improper amperage values. This could lead to electrical overload, which can result in severe injury or death. PRIMARY FUSE CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical...
Page 127 MAINTENANCE LABEL VALUE FUNCTION PULSE PWR 200A ZCASE Battery Power to Polaris Pulse Fuse and 6AWG Cable AUD AMP 30A Fuse Audio Amplifier SECONDARY FUSE CENTER The secondary fuse center underneath the driver’s side dash, above the throttle pedal. LABEL...
Page 128 MAINTENANCE LABEL VALUE FUNCTION Switch, SCM Wake-Up (optional), SCM Mode Switch (optional), AWD Coil, Gauge, Waste Gate 10A Fuse 12V Outlet 10A Fuse ECM Wake-Up, Pump Relay Coil, EFI Relay Coil, Injectors, SCM Relay Coil (optional), Lights Relay Coil, Ignition Coil COIL 1 7.5A Fuse Cylinders 1 and 4...
Page 129 MAINTENANCE PDM FUSE “DOWNSTREAM” FUSES TREM BLK (10A) PWR PT1 (10A) AUX PWR FUSE (10A) CHASSIS (15A) PDM 2 (30A) SCM (7.5A) SHOCK (15A) EFI (10A) START (15A) PDM 3 (30A) FUEL (10A) If you believe a PDM fuse may be causing intermittent power to its “downstream” fuses, follow the procedure for replacing and testing below.
Page 130: Cooling System
MAINTENANCE If power to vehicle functions appears consistent, the vehicle may resume operation. It is recommended that the vehicle be seen by a dealer for further assessment. If power to vehicle functions remains inconsistent, do not operate the vehicle. Have the vehicle brought to a dealer immediately. COOLING SYSTEM The engine coolant level is maintained by a remote pressurized tank system.
Page 131 MAINTENANCE RADIATOR COOLANT LEVEL / CHANGING COOLANT The changing coolant procedure is required only if the cooling system has been drained for maintenance and/or repair. Ensure vehicle is parked on a level surface before servicing. 1. If only needing to check coolant level, there is a view from the passenger side rear fender.
Page 132: Adding Or Changing Coolant
MAINTENANCE ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
Page 133 • See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
Page 134 MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL If a belt fails, always clean any debris from the outlet duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and sever injury or death.
Page 135 14. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist. 15. Once finished, return the clutch spreader tool to the clutch housing and reattach the clutch cover.
Page 136: Pvt Drying
6. Test for belt slippage. If the belt slips, repeat the process. 7. Your vehicle requires service as soon as possible. Have the vehicle and PVT system inspected by your POLARIS dealer or other authorized person for any damage or wear due to slippage.
Page 137: Filter Systems
MAINTENANCE FILTER SYSTEMS INTAKE PRE-FILTERS The engine intake pre-filter is located on the left side of the vehicle. The clutch air intake is located on the right side of the vehicle. Inspect the engine pre-filter before each use of the vehicle to ensure adequate air flow.
Page 138: Air Filter
7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. IMPORTANT Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Replacement filters are available at your POLARIS dealer.
Page 139 MAINTENANCE 9. Reinstall the air box cover and ensure the alignment tabs are properly positioned along the edge of the air box. IMPORTANT If there is difficulty or resistance when installing the air box cover, remove and check alignment and the position of the air filter before continuing. 10.
Page 140: Spark Arrestor
MAINTENANCE SPARK ARRESTOR WARNING Improper service of the spark arrestor could result in serious injury or death. • Never operate the vehicle without the spark arrestor. • Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach extreme temperatures.
Page 141: Brake Inspection
MAINTENANCE BRAKES WARNING Operating the vehicle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the vehicle with a spongy-feeling brake pedal. The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.
Page 142: Brake Fluid
Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the Polaris Products section for the part numbers. Change the brake fluid every two years and any time the fluid...
Page 143: Suspension Settings
MAINTENANCE SUSPENSION SETTINGS WARNING Shock absorber assemblies contain nitrogen gas under high pressure and can explode if punctured or exposed to flame or heat. Follow maintenance, care, and disposal instructions from the manufacturer of the shock absorber. PRELOAD SETTINGS Adjusting preload settings can alter vehicle handling. IMPORTANT Never exceed the MAX allowable preload when adjusting the suspension.
Page 144 MAINTENANCE GVW SETTING FACTORY DEFAULT (MAX ALLOWABLE RZR PRO R 4 PRELOAD SETTINGS PRELOAD) Walker Walker Measure- Evans Evans Fox® Fox® ments* Racing Racing 2.25 in. 0.50 in. 3.25 in. 1.5 in. (5.7 cm) (1.3 cm) (8.3 cm) (3.8 cm) Front Shocks 3.25 in.
Page 145 MAINTENANCE FOX® SHOCKS (IF EQUIPPED) SHOCK LOCATION MEASUREMENT* Front Shock Rear Shock...
Page 146 MAINTENANCE WALKER EVANS RACING SHOCKS (IF EQUIPPED) SHOCK LOCATION MEASUREMENT* Front Shock Rear Shock...
Page 147 2. Turn the adjusting ring to the left to add preload. Turn the adjusting ring to the right to remove preload. Uneven adjustment may cause poor handling of the vehicle. Always adjust both the left and right spring preloads equally or have your POLARIS dealer or qualified person perform the adjustments.
Page 148 MAINTENANCE FRONT / REAR SHOCK COMPRESSION ADJUSTMENT (NON-DYNAMIX VEHICLES) For non-DYNAMIX shocks, the compression damping clicker knob is located at the top of the shock reservoir. 1. Turn the clicker clockwise to increase compression damping. 2. Turn the clicker counter-clockwise to decrease compression damping.
Page 149 Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can be higher.
Page 150: Tire Tread Depth
MAINTENANCE TIRE TREAD DEPTH Always replace tires when tread depth is worn to 1/8 in (3 mm) or less. TIRE ROTATION Tire rotation is recommended for every 500-mile (805-km) interval. Perform tire rotation on the vehicle by the strategy as shown.
Page 151: Wheel Removal
MAINTENANCE WHEEL REMOVAL 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Stop the engine. 4. Loosen the wheel nuts slightly. 5. Elevate the side of the vehicle by placing a suitable stand under the frame. Follow safe jacking procedures.
Page 152: Led Lamps
MAINTENANCE LIGHTS Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles. LED LAMPS If an LED headlamp appears to have moisture or fogging inside the lens, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.
Page 153: Headlight Beam Adjustment
Below image is for reference only. Your model might differ slightly. NOTE For information on accessing headlight adjustment screws, please refer to the Service Manual or contact your POLARIS dealer. 1. Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) from a wall.
Page 154 MAINTENANCE 4. Include the weight of a rider on the seat while performing this step. Observe the headlight aim. As a starting point, the most intense part of the headlight beam should be 2 inches (5 cm) below the mark on the wall. Adjust to operator preference.
Page 155: Vehicle Immersion
8. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 9. If water has been ingested into the PVT follow the steps in the POLARIS Variable Transmission (PVT) System section for drying procedures.
Page 156 A heavily discharged battery could cause vehicle battery damage and not allow you to restart your vehicle. IMPORTANT To reduce risk of not being able to restart, POLARIS recommends that you carry jumper cables and/or a changed jumper pack to make sure vehicle can restart.
Page 157: Battery Removal
MAINTENANCE IMPORTANT You are responsible for monitoring battery voltage levels to make sure battery does not deeply discharge from accessory use. This could cause erratic operation and/or not allow vehicle to restart. BATTERY REMOVAL 1. Ensure the key switch is set to OFF position before removing the battery. 2.
Page 158: Battery Maintenance And Charging
If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
Page 159 MAINTENANCE USING A CONSTANT CURRENT CHARGER If you are using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage (DC) Charge Time*...
Page 160: Cleaning And Storage
Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
Page 161 MAINTENANCE If a high pressure water system is used for cleaning, exercise extreme caution. The maximum pressure should not exceed 3000 PSI, 2.5 GPM with a 40° pressure washer nozzle. Make sure to keep the pressure washer nozzle 2 ft from the vehicle away from the surface being cleaned.
Page 162: Polishing The Vehicle
MAINTENANCE POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
Page 163: Inspect And Lubricate
Periodic Maintenance Chart section. FOG THE ENGINE 1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.
Page 164: Removal From Storage
4. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart section.
Page 165: Transporting The Vehicle
MAINTENANCE Learn to adjust Dynamix shock system before attempting to tie down vehicle. To avoid tie down straps becoming too loose during transport, set the Dynamix to COMFORT before tightening tie downs. Be sure to follow instructions for adjusting suspension prior to tying down. Use designated tie down points.
Page 166 Secure or remove all cargo, and inspect the unit for loose parts prior to transport. 7. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm...
Page 167: Tie-Down Locations
MAINTENANCE TIE-DOWN LOCATIONS Front tie-down points Rear tie-down points...
Page 169: Specifications
SPECIFICATIONS SPECIFICATIONS RZR PRO R Gross Vehicle Weight* SPORT: 3036 lbs (1377 kg) California Models: 3041 lbs (1379 kg) ULTIMATE: 3180 lbs (1442 kg) California Models: 3185 lbs (1445 kg) Dry Weight* SPORT: 2183 lbs (990 kg) California Models: 2188 lbs (992 kg) ULTIMATE: 2327 lbs (1056 kg) California Models: 2332 lbs (1057 kg) *Dry weight is also listed on the Certificate of Origin for your vehicle in the...
Page 170 Rear Suspension Independent trailing arms with 24.4 in. (62 cm) travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission Shift Type Automatic PVT P/R/N/L/H Tire Size - Front 32x10 R15 Tire Size - Rear 32x10 R15...
Page 171 SPECIFICATIONS RZR PRO R 4 Gross Vehicle Weight* SPORT: 3516 lbs (1595 kg) California Models: 3521 lbs (1597 kg) ULTIMATE: 3653 lbs (1657 kg) California Models: 3658 lbs (1659 kg) Dry Weight* SPORT: 2441 lbs (1107 kg) California Models: 2446 lbs (1109 kg) ULTIMATE: 2578 lbs (1169 kg) California Models: 2583 lbs (1172 kg) *Dry weight is also listed on the Certificate of Origin for your vehicle in the...
Page 172 Rear Suspension Independent trailing arms with 24.4 in. (62 cm) travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission Shift Type Dual Range P/R/N/L/H Tire Size - Front 32x10 R15 Tire Size - Rear 32x10 R15...
Page 173 SPECIFICATIONS CLUTCHING See your POLARIS dealer or qualified person for clutching specifications. For operation at high elevation, different clutching parts may be needed. See your POLARIS dealer for more information. CLUTCH CHARTS SHIFT DRIVE DRIVEN MODEL ALTITUDE WEIGHT SPRING SPRING...
Page 175: Polaris Products
POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil (12 oz./355 ml Aerosol) 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (.95 l) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil (3.8 l) 2889395 PS-4 Extreme Full Synthetic 0W-50 4-Cycle Oil (.95 l)
Page 176: Part Number Description
POLARIS PRODUCTS PART NUMBER DESCRIPTION Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2830438 POLARIS Battery Trickle Charger...
Page 177: Troubleshooting
PVT information. Inspect clutch seals for damage if repeated leaking system occurs. See your POLARIS dealer or other qualified person Clutch malfunction Check for clogged air filter, clogged fuel filter, water in the fuel or Poor engine performance foreign material in fuel tank or fuel lines.
Page 178: Engine Turns Over, Fails To Start
Inspect, clean, reinstall connectors; connections blow on EFI fuse to remove impurities Mechanical failure Your POLARIS dealer or other qualified person can assist. ENGINE TURNS OVER, FAILS TO START WARNING Never pour fuel or other flammable liquid into the throttle body air inlet opening in an attempt to start the vehicle.
Page 179: Engine Backfires
TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Mechanical failure Your POLARIS dealer or other qualified person can assist. Check PDM Fuses See the PDM Fuse Troubleshooting section for details. ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Out of fuel Refuel Weak spark from spark plug...
Page 180: Engine Pings Or Knocks
POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing Your POLARIS dealer or other qualified person can assist. Incorrect spark plug gap or heat Set gap to specs or replace plugs range ENGINE RUNS IRREGULARLY, STALLS OR...
Page 181: Engine Stops Or Loses Power
TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Other mechanical failure Your POLARIS dealer can assist. Possible Lean Fuel Cause Solution Low or contaminated fuel Add or change fuel, clean the fuel system High ethanol fuel Replace with recommended fuel Clogged fuel filter Your POLARIS dealer can assist.
Page 182 SOLUTION Clogged intake pre-filter Inspect and clean (with soapy water) or replace Other mechanical failure Your POLARIS dealer can assist. Overheated engine Clean radiator screen and core, clean engine exterior, check coolant level. Your POLARIS dealer can assist. Loose intake system connections...
Page 183 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Engine Coolant Temperature Sensor 1 Circuit Low Crankshaft Position Sensor "A" Circuit Accelerator Position 2 Voltage Too High Barometric Pressure Sensor "A" Circuit Low Engine Coolant Over Temperature Condition Camshaft Position Sensor "A" Circuit Bank 1 or Single Sensor Engine Coolant Temperature Sensor 1 Circuit Intermittent/Erratic...
Page 184 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Throttle/Pedal Position Sensor/Switch "A" Circuit Low Fan Relay Driver Circuit Driver Circuit Short to B+ 1071 Ignition Coil "A" Primary Control Circuit High 1268 Fuel Pump Primary Circuit 1347 HO2S Heater Control Circuit High Bank 1 Sensor 1 520209 Cylinder 1 Injector "A"...
Page 185 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION HO2S Heater Control Circuit Low Bank 1 Sensor 1 520209 EVAP System Purge Control Valve "A" Circuit 520202 Chassis Relay Driver Circuit Grounded 520208 All Wheel Drive Control Circuit Driver Circuit Grounded 520207 Chassis Relay Driver Circuit Open/Grounded 520208 HO2S Heater Control Circuit Bank 1 Sensor 1 520209...
Page 186 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Ignition Coil Primary Driver 3 Driver Circuit Short to B+ 1270 Cylinder 4 Misfire Detected 65594 O2 Sensor Circuit High Voltage Bank 1 Sensor 1 3056 ECU Output Supply Voltage 1 Voltage Above Warning 3597 Level All Wheel Drive Control Circuit Driver Circuit Short to B+ 520207 Accelerator Sensor Synchronicity Fault - Sensor...
Page 187 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Throttle/Pedal Position Sensor/Switch "B" Circuit Low 520198 EMM Alarm FCCU Hardware Module 520248 RBA Monitoring Error T15 520384 Monitoring Error Starter Release 520390 ECU ADC Fault - Voltage Condition Exists 520307 ICO Request MoCSOP Module 520386 ECU Monitoring of Injection Cut Off (Level 2) Condition 520289 Exists...
Page 188 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Throttle Body Control - Power Stage Maximum 520277 Throttle Body Control - Position Deviation Fault 520284 Condition Exists 520288 ECU Monitoring of Injection Cut Off (Level 1) Condition Exists Knock Sensor Negative Line Voltage Too Low 520332 Throttle Body Control - Adaption Aborted Condition 520279...
Page 189 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION 520203 Front Wheel Back Drive (Active Descent System) Driver Circuit Grounded ESC 65312 checksum failure 65557 Brake Lamp Shorted to Battery 520320 System Too Lean Bank 2 520205 Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature) Engine Coolant Temperature Sensor 1 Circuit Intermittent/Erratic Rear Differential Output Driver Circuit Open/Grounded...
Page 190 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Gear Shift Position Circuit "A" High O2 Sensor Signal Biased/Stuck Lean Bank 2 Sensor 1 3057 Ambient Air Temperature Sensor Circuit "A" High AC Condenser Fan Relay Open 520624 Fuel Level Sensor "A" Circuit Range/Performance O2 Sensor Circuit High Voltage Bank 2 Sensor 1 3057 AC Condenser Fan Relay Low 520624...
Page 191 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Charge Air Cooler Cooling Fan Control Circuit/Open 524280 Ambient Air Temperature Sensor Circuit "A" Low 3057 O2 Sensor Signal Circuit Shorted to Heater Circuit Bank 2 Sensor 1 O2 Sensor Circuit Slow Response Bank 2 Sensor 1 3057 Charge Air Cooler Cooling Fan 2 Control Circuit Low 524281...
Page 192 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Knock Sensor 2 Negative Line Short To BAT 520126 Fan 2 Control Circuit 1557 Knock Sensor 2 Positive Line Short To BAT 520127 Transmission Mode Switch "A" Circuit 520467 Knock Sensor 2 Positive Line Short To GND 520127 System Too Rich at Idle Bank 1 520342...
Page 193 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION 3597 ECU Output Supply Voltage 1 Voltage Above Critical Level Throttle Body Control - Repeated Adaptation Failed 520282 Condition Exists Starter Relay "A" Circuit High EPS Module Software initialization error 520229 ECU Memory EEPROM Read/Write Failure Steering motor current uncontrolled 520222 Excessive EPS internal temperature...
Page 194 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Steering angle sensor out of range 1807 EPS motor drive voltage out of range 520672 Power relay error 520672 Power supply IC error 524086 Steering Torque Full Failure 520224 EPAS CAN Communications Transmit Error No TX 520227 Message for x Seconds EPS Calibration CRC error...
Page 195 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Valve Driver Shorted High - Compression Front Right 516107 Suspension Control Module CAN Communication 516125 Transmit Error Absolute Shock Current Error - Rebound Rear Left 516313 516112 Absolute Shock Current Error - Compression Front Right Suspension Control Module Temperature Below Normal 516115 Suspension Mode Switch Input - Voltage below 516098...
Page 196 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Steering Alignment Out of Range - Above Normal 516122 Suspension Control Module Mounting Orientation Error 516115 Detected System Voltage above maximum - most severe level 516126 516109 Valve Driver Shorted Low or Open Circuit - Compression Rear Right Valve Driver Shorted High - Compression Rear Right 516109 Valve Driver Shorted High - Compression Front Left...
Page 197 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Steering Angle Data Invalid 524114 Vehicle Speed Data Invalid 516123 Transmission Requested Range Data Invalid System Voltage Shorted to High Source 516126 System Voltage Shorted to Low Source or Open Circuit 516126 Shock Valve Supply Relay Driver Shorted High 516110 Valve Driver Shorted Low or Open Circuit - Rebound 523990...
Page 198 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION 520230 Lost Communication With Power Steering Control Module "A" Ride Command Display Battery Potential / Power Input 1...
Page 199: Limited Warranty
REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
Page 200: Warranty Coverage And Exclusions
WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
Page 201: Lubricants And Fluids
MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
Page 202: How To Obtain Warranty Service
If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. However, we encourage you to promptly register your product at your local authorized POLARIS dealer to receive safety information and notice regarding your product.
Page 203: Exported Products
IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
Page 204: U.s.a. Epa Emissions Limited Warranty
U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
Page 205 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
Page 206 WARRANTY Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts, however equivalent parts may be used for such service.
Page 207: California Residents
California regulations and may void this limited emissions warranty offered by the manufacturer. POLARIS Inc. warrants that at the time it is first purchased, this vehicle is: 1. Designed, built, and equipped so as to conform, at the time of sale, with all applicable California evaporative emissions regulations.
Page 208: Owner's Warranty Responsibilities
POLARIS recommends that you retain all receipts covering maintenance on your OHRV-EVAP, but POLARIS cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of a scheduled maintenance.
Page 209 A violation of this requirement is punishable by civil and/or criminal punishment. If you have any questions regarding your warranty rights and responsibilities, you should contact POLARIS Owner Connections at 1-800-POLARIS (1-800-765-2747) or the California Air Resources Board at 9528 Telstar Avenue, El Monte, CA 91731.
Page 210 Owner’s Manual must be warranted for the warranty period. If any such part fails during the warranty period, it must be repaired or replaced by POLARIS according to subdivision (4) below. Any such part repaired or replaced under warranty must be fully warranted.
Page 211 OHRV. Such use, in and of itself, will not be grounds for disallowing a warranty claim made under the provisions of this Article. POLARIS is not liable under the provisions of this Article to warrant failures of warranted parts caused by the use of an add-on or modified part(s) unless such part(s) are also warranted.
Page 213: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
Page 215 Adding or Changing Coolant ..130 Device Compliance Statements ..8 Air Filter......... 136 Diagnostic Display Code Air Vents........65 Definitions ......180 Audio Controls (if equipped)..38 Display Mode......88 Auxiliary Outlets ......36 Display Units, Standard/Metric ..77 Axle and Wheel Nut Torque Drive Belt Wear/Burn....
Page 216 S.S.) (if equipped) Instrument Cluster ....80 Indicator Lamps ......73 Ride Command ...... 91 Instrument Cluster ..... 71 Polaris Maintenance Schedule ... 104 Toggle Buttons ....... 72 POLARIS Variable Intake Pre-Filters ..... 135 Transmission (PVT) System ..131 Polishing the Vehicle ....160 Portable Fuel Containers.....
Page 217 Registration......197 Spark Plug Condition....123 Ride Command Spark Plug Gap / Torque ... 121 Before You Ride ..... 83 Spark Plug Removal and Buttons ........ 84 Replacement ......121 Driveline Mode....... 86 Specifications ....167, 169 Gauge Screens ...... 87 Starting the Engine ....
Page 218 Vehicle Battery Charge Port ..36 Vehicle Break-in Brake System Break-in .... 95 Engine and Drivetrain Break-in ......95 PVT Break-in (Clutches / Belt) ... 96 Vehicle Identification Numbers ..10 Vehicle Immersion ....153 Vehicle Tie-Down Tie Down Locations....165 Vehicle-to-Vehicle Communication (V2V) ....
Page 220 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries 2100 Highway 55 Part No. 9954448 Rev 01 Medina, MN 55340 Printed in USA...

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