JUNKKARI J-10 User Manual & Spare Parts Manual

JUNKKARI J-10 User Manual & Spare Parts Manual

Tractor trailer

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TRACTOR TRAILER J-10
TRACTOR TRAILER J-10
SPARE PART LIST
SPARE PART LIST
Junkkari Oy
62375 YLIHÄRMÄ FINLAND
TEL.
+358-(0)10-4802200
FAX
+358-(0)10-4802295
e-mail: junkkari@msk.fi
Internet: www.junkkari.fi
USER GUIDE
USER GUIDE
ENGLISH

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  • Page 1 TRACTOR TRAILER J-10 TRACTOR TRAILER J-10 USER GUIDE USER GUIDE SPARE PART LIST SPARE PART LIST Junkkari Oy 62375 YLIHÄRMÄ FINLAND TEL. +358-(0)10-4802200 +358-(0)10-4802295 e-mail: junkkari@msk.fi ENGLISH Internet: www.junkkari.fi...
  • Page 2: Table Of Contents

    Table of Contents TABLE OF CONTENTS PAGE INTRODUCTION................3 TECHNICAL SPECIFICATIONS............. 3 SAFETY INSTRUCTIONS..............4 GENERAL SAFETY INSTRUCTIONS..........4 SPECIFIC SAFETY INSTRUCTIONS FOR TIPPER TRAILERS....4 TRANSPORT AND MOVING............5 HYDRAULICS..............5 SERVICE AND REPAIRS............6 SAFETY LABELS AND COMPONENTS AND THE TYPE PLATE......6 SAFETY MARKINGS...............
  • Page 3: Introduction

    Technical specifications INTRODUCTION We thank you for your trust and wish you the best success with your work. We ask that you familiarize yourself with this user guide, to completely understand the machine, its correct adjustments, and careful maintenance. This will guarantee user safety and continuous machine operation on busy workdays.
  • Page 4: Safety Instructions

    Safety Instructions SAFETY INSTRUCTIONS GENERAL SAFETY INSTRUCTIONS CLOTHING: For your own safety, wear well-fitting clothes with no loose sections. USE: Before using the trailer, familiarize yourself with its connection, controls, and overall operation. WARNINGS: Follow all warnings and instructions attached to the trailer. GUARD PANELS: The trailer can be used only when all the guard panels are in place and in good condition.
  • Page 5: Transport And Moving

    Safety Instructions 4.3 TRANSPORTING AND MOVING Always follow traffic rules and regulations when driving on general roads. Before using the trailer, make sure that the brake system is connected and that it works properly. Inspect and install all necessary accessories needed to travel on general roads, such as lights, reflectors and slow vehicle warning sign.
  • Page 6: Service And Repairs

    Safety labels and components SERVICE AND REPAIRS Before doing any cleaning, lubrication, installation or adjustment work, always make sure that power take-off is disabled and that the engine is stopped. Remove the ignition key to prevent inadvertent start of the tractor or machine. The trailer must be properly supported before starting service.
  • Page 7 Machine lifting point Do not go under an unsupported platform 4-15066 Danger of being pressed 6 2 3 2 8 WARNING Do not go under the tipped platform when it is unsupported. The platform support is meant only for supporting an empty platform 15064 4-9226...
  • Page 8 HUOM ! Kiristä pultit 3 tunnin ajon jälkeen. Tyre pressure OBS ! Spänn bultarna efter 3 h körning. Mitas NOTE ! Tighten the bolts after 3 operating hours 400/60-15.5 14ply 350 kPa Mitas 500/50 -17 14ply 350 kPa Nokian 560/45 R22.5 146D 320 kPa 38070 Nokian...
  • Page 9 Service support ALWAYS USE SERVICE SUPPORT WHEN WORKING UNDER A LIFTED PLATFORM NOTE! SERVICE SUPPORT IS MEAN ONLY TO SUPPORT AN EMPTY PLATFORM.
  • Page 10: Lights And Slow Vehicle Sign

    ON BOTH SIDES. BRAKES The Junkkari J10 trailer can be equipped with brakes powered by the brake valve installed in the tractor. The quick coupling in the trailer is equipped with a connector according to SFS 4946 standard. Brakes must be used always when the national legislation so requires.
  • Page 11: Type Plate

    TYPE PLATE Malli Type Valm.n:o Mfg n:o Valm.vuosi Year Renkaat Tyres Kantavuus Carr. cap Kok. paino Total weight Aks. paino Axle weight Max.aisapaino Max.boomload 6 2 3 7 5 Y L I H Ä R M Ä F I N L A N D...
  • Page 12: Operating Environment

    OPERATING ENVIRONMENT 6.1 PURPOSE OF USE Junkkari tipper trailers are meant for transporting bulk goods and parcelled goods. The trailer can be used as a tipper trailer to transport soil and other materials, taking into consideration the set carrying capacity, recommendations and safety instructions.
  • Page 13: Transporting, Handling And Storing The Machine

    Transporting, handling and storing the machine TRANSPORTING, HANDLING AND STORING THE MACHINE (IMPORTER, CENTRAL FIRM AND RE-SELLER) 8.1 TRANSPORTING The delivery term of the device is ex works, unless otherwise agreed. The buyer (central firm) agrees with the manufacturer regarding the time the product is ready for pick up.
  • Page 14: Putting To Use

    Putting to use PUTTING TO USE The customer is responsible for putting the trailer into use, unless otherwise agreed when purchased. READ SAFETY INSTRUCTIONS 9.1 CONTENTS OF THE PACKAGE The package includes a basic trailer, which makes one container. The instruction manual is attached at the front of the trailer under the platform.
  • Page 15: Installation Instruction For Basic Side Plates

    Putting to use 9.3.1 INSTALLATION INSTRUCTION FOR BASIC SIDE PLATE Hydraulics hose support Unpack the materials. Steps Inside step Install the basic front side plate. It can be recognised from two fastening ear which will be attached to front corners of the platform with screws. The side plate is 75cm high.
  • Page 16: Installation Instruction For Grain Side Plates

    9.3.2 INSTALLATION INSTRUCTION FOR GRAIN SIDE PLATES Unpack the materials. Hydraulic hose supporter Install the basic front side plate. Inside step Steps It can be recognized from two fastening ear which will be attached to front corners of the platform with screws. The side plate is 75cm high.
  • Page 17: Rear Plate Locking And Sealing

    9.3.3 REAR PLATE LOCKING AND SEALING Use/lock switch The rear plate is sealed tight when the locking bar has been locked. Note! The rear plate rises a little before locking, due to the hinge points. The locking bar is easy to use with the use lever on the side of the trailer.
  • Page 18: Attaching To A Tractor

    Putting to use First install the additional front plate. Put the extensions of the middle poles in place. (Remove the intermediate bar from the grain side plate middle poles.) Install the extension of the right and left rear corner pole on top of the old ones. Take into consideration the attachment slots required by the side plates.
  • Page 19 Putting to use It is recommended that the hydraulics of the loaded trailer is not disconnected from the tractor, even if the platform is in the lower position. Pressure may remain in the system due to the trailer's structure. Pressure can be removed so that you may drive with the trailer while keeping the tipping lever in the down position.
  • Page 20 TYRES They use STRO- (Scandinavia tires and rim organization) standard tyres in JUNKKARI trailers. STRO- standard defines tyretolerances and tyres have been carefully checked. If the tyres still tremble there can be various reasons. One common reason is so called Flat-spot which appears when driving with load.
  • Page 21: Checks

    Checks 10 CHECKS Check the tyre pressures regularly. Tyre Pressure kPa 400/60-15.5/14 (Mitas) 500/50-17/14 (Mitas) Check that the oil hose connectors are compatible with the tractor. Check the functioning of the lights. The rear, indicator and brake lights are connected according to a European standard.
  • Page 22: Loading

    Loading and use 11 LOADING Take into consideration the trailer carrying capacity and the road legislation, because then the warranty is also valid. NOTE! THE TABLE 1 IS REFERENTIAL. TABLE 1. ALLOWED HEIGHT ALLOWED HEIGHT VOLUME PP .. Kg/m VOLUME PP .. Kg/m MATERIAL OF THE LOAD OF THE LOAD...
  • Page 23: Service

    Service 13 SERVICE 13.1 LUBRICATION DIAGRAM SERVICE SERVICE TARGET LUBRICANT INTERVAL INTERVAL A. BOGIE SWING AXLE VASELINE 500 h HYDRAULICS section B. HYDRAULICS SAE20 WTAI 13.2 SAE 10 W Use- C. JOINT PINS OF VASELINE seasonally FRAME 2-4 times Use- D.
  • Page 24: Hydraulics Maintenance

    Service 13.2 HYDRAULICS MAINTENANCE Check the oil amount in the tractor after the first lifting and tipping and add oil if needed. During the first lifts, the cylinder may let out some oil to the cylinder surface; this is perfectly normal, and will disappear with time when the seals are honed to form.
  • Page 25: Troubleshooting Diagram

    14 TROUBLESHOOTING DIAGRAM NOTES FAULT CAUSE ACTION The hydraulics hoses Remove the pressure from Hydraulics system do not come loose from the system pressure the connectors Change the bearing when Bearing damaged, See hub adjusting- Hub heats up necessary. Lubricate the hub little grease in the hub, instructions Adjust the tightness of...
  • Page 26: Wihtdrawing The Product From Use

    15 WITHDRAWING THE PRODUCT FROM USE READ SAFETY INSTRUCTIONS Withdrawing the product from use is the responsibility of the end user of the product or the person or company that owns the product when it is decommissioned. There are national laws, instructions and regulations regarding decommissioning the product and handling the different waste created, and these all must be followed.
  • Page 27: Terms Of Warranty

    Warranty terms and responsibility areas 16 TERMS OF WARRANTY The warranty period is 12 months of agricultural use in the work that the device has been meant for. In a communal, industrial and professional contracting or corresponding use, the warranty time is 6 months.
  • Page 28 Address Pohjanmaanväylä 5, FIN-62375 YLIHÄRMÄ Herewith declare on our sole responsibility that for the market produced machine JUNKKARI J10 TRAILER WAGON from the manufacturing number is manufactured, where applicable, in conformity with provisions of the instructions of the normative document according to the following directive: 2006/42/EY...
  • Page 29 (EE) Valmistaja Junkkari Oy Aadress: Pohjanmaanväylä 5, FIN-62375 YLIHÄRMÄ Kinnitamme ainuüksi omaenda vastutus el, et turule lastud masin JUNKKARI J10 KIPPIPERÄVAUNU valmistusnumbrid on ehitatud normatiivsete dokumentide juhiste kohaselt ja vastab direktiivi 2006/42/EY nõustele ZAPEWNIENIE ZGODNOSCI URZADZENIA Z WYMAGANIAMI (PO) Producent...

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