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Amberg Technologies GRP System FX User Manual

Railway surveying system

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GRP System FX
Railway Surveying System
User manual
Version 1.5.0.0 (21.02.2023)
© Amberg Technologies AG, 2023
Art.No. 10488
Amberg Technologies AG
Trockenloostrasse 21
8105 Regensdorf
Switzerland
Phone: +41 44 870 92 22
Mail: support.rail@amberg.ch
http://www.amberg.ch/at

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Summary of Contents for Amberg Technologies GRP System FX

  • Page 1 GRP System FX Railway Surveying System User manual Version 1.5.0.0 (21.02.2023) © Amberg Technologies AG, 2023 Art.No. 10488 Amberg Technologies AG Trockenloostrasse 21 Phone: +41 44 870 92 22 8105 Regensdorf Mail: support.rail@amberg.ch Switzerland http://www.amberg.ch/at...
  • Page 3: Table Of Contents

    ..............1.5.1 Total station for georeferencing of GRP System FX .
  • Page 4 ................... . . Page 4 of 114 © Amberg Technologies AG, 2023...
  • Page 5 ........................© Amberg Technologies AG, 2023...
  • Page 6 ....................12.2 Declaration of conformity GRP System FX .
  • Page 7: User Manual For The Grp System Fx

    User manual User manual for the GRP System FX This user manual gives you an introduction to the successful use of the GRP System FX in its various configurations. Please note that due to the large amount of different system configurations, this manual may not show all of them with correct graphics, illustrations and textual descriptions.
  • Page 8 Page 8 of 114...
  • Page 9: Introduction

    Chapter 1 Introduction Congratulations on your purchase of the GRP System FX! The GRP System FX will provide optimum support for track surveying and improve productivity. Please carefully read this operation manual as well as those of the other components of the GRP System FX before working with the product.
  • Page 10: Product Description

    Computer model and serial no.: _______________________________________ 1.4 Product Description The GRP System FX is an integrated system for efficient measurement of the track geometry and surrounding environment (subject to the configuration). The GRP System FX optimally combines various sensors and measurement instruments. The...
  • Page 11: Grp 1000

    ■ The radio modem is used for the data communication between the control computer of the GRP system FX and the total station. Please see Section 1.5.4, “Radio modem for the communication between track trolley and total station” on page 17 for a list of supported radio modems.
  • Page 12: Vms 1000

    (cant) and stationing. Figure 3. GRP TSC track trolley with height adaptor GHA 200 1.4.4 VMS 3000 Page 12 of 114 © Amberg Technologies AG, 2023...
  • Page 13: Grp 5000

    1.4.6 IMS Relative The configuration IMS Relative is a measuring system consisting of the track trolley TGS FX and the Amberg Measurement Unit (AMU). This configuration allows measuring the relative track geometry. © Amberg Technologies AG, 2023 Page 13 of 114...
  • Page 14: Ims 1000

    (e.g. total station on tripod or second trolley). Page 14 of 114 © Amberg Technologies AG, 2023...
  • Page 15: Ims 5000

    Profiler 1.5 Supported instruments and components The GRP System FX is a modular system which supports various instruments (as measuring sensor) and components. The following sections list the supported instruments and components. They give additional information related to the integration and use of them.
  • Page 16: Gnss System For Georeferencing Of Grp System Fx

    ■ license (Geocom) for total station models TPS1200, TS15/16, TS30, TS50/60 and MS50/60. 1.5.2 GNSS system for georeferencing of GRP System FX The following GNSS systems are supported for the operation together with the GRP System GNSS model Remarks Leica GNSS1200 The mentioned systems require different ■...
  • Page 17: Radio Modem For The Communication Between Track Trolley And Total Station

    All products and company names referred to in this documentation are the property of their respective trademark holders. 1.7 Available documentation The following manuals for the other components of the GRP System FX are available: Amberg Rail 3.0: Measurement and evaluation software for GRP 1000, GRP 3000, GRP ■...
  • Page 18: Relative Survey

    (only in 'absolute survey' mode). The system software clearly indicates the measured values and stores these in the ■ measurement file on the hard disk. 1.8.4 Kinematic Measurements Page 18 of 114 © Amberg Technologies AG, 2023...
  • Page 19: System Components

    The measured values are continuously recorded and stored. Measurement intervals are ■ dependent on measurement speed. 1.9 System components The GRP System FX has been developed to be highly modular. The following overview shows the dedicated components of the system: System component Description...
  • Page 20 Metallic surface with synthetic core ■ Synthetic material ■ Please contact Amberg Technologies AG for support regarding the wheel configuration. TGS FX Gauge Extension Enables the track trolley to be used on different track gauges. The following track gauge extensions are available as standard.
  • Page 21 AMU 2030 Amberg Measuring Unit This system used configurations IMS 1000, IMS 3000 and IMS 5000. The integrated high-performance Inertial Measurement Unit (IMU) microcomputer are used for measuring the track geometry. © Amberg Technologies AG, 2023 Page 21 of 114...
  • Page 22 Adaptor Plate GNSS Antenna Pole Adaptor plate for the 2-wheel-part The base plate and all necessary parts to install the GNSS Antenna Pole on the 2- wheel-part of the TGS FX trolley. Page 22 of 114 © Amberg Technologies AG, 2023...
  • Page 23 GBC 3010 provides the power for all system components and has the following connections: Power supply for the trolley integrated ■ sensors and electronic (12V DC) and the to the trolley connected AMU and TPS/ Profiler FX © Amberg Technologies AG, 2023 Page 23 of 114...
  • Page 24 (12V DC). Power supply for the field computer ■ (voltage in accordance with specification of the battery). Power supply for the GNSS. ■ Power supply for the radio modem. ■ Page 24 of 114 © Amberg Technologies AG, 2023...
  • Page 25 Fixed Tribrach The fixed tribrach TAD TPS is used with the system configuration IMS 1000 and is used to mount the total station. Levelling of the total station is not required. © Amberg Technologies AG, 2023 Page 25 of 114...
  • Page 26: Standard Accessories

    (GRPwin, Amberg Rail 3.0). All measured values are stored on the same computer. 1.10 Standard accessories The following standard accessories can be combined with the GRP System FX: Please carefully read the operating instructions for these accessories. Accessory Description...
  • Page 27 System FX” on page In order to use the above listed total stations with the GRP System FX, it must be equipped with Automatic Target Recognition (ATR) and must support Prism Lock for kinematic measurements. The total station model should be selected according to the accuracy requirements of the application.
  • Page 28 Leica GPH1/GPH1P Prism For use of the GRP System FX with the total station, a prism is installed on the Profiler FX, the prism column GPC 100 or one of the laser scanners. For highest accuracy, we recommend the use of a prism of the type GPH1P.
  • Page 29: Compliance With Instructions And Plausability Checks By The User

    If you notice any abnormalities, we recommend checking in the measurement function, for example by measuring the same section in both measurement carriage orientations and comparing the results. © Amberg Technologies AG, 2023 Page 29 of 114...
  • Page 30 Page 30 of 114...
  • Page 31: Safety Directions

    User manual Chapter 3 Safety Directions The GRP System FX concept is designed to be used on the tracks of a railway. There are inherent dangers in working in this environment. There are also some safety measures regarding the GRP System FX. It is essential to read these safety instructions carefully.
  • Page 32: Limits Of Use

    ■ The above is not a complete list of dangers. The GRP System FX should only be used by staff who are authorised by the responsible person of the railway company and all safety precautions must be observed. The manufacturer/supplier does not take any responsibility for the safe operation of the equipment.
  • Page 33: Avoid Changes Of Geometric Trolley Parameters

    Pay particular attention to the flanges of the two wheel section and the gauge measuring wheel. The GRP System FX is a precision measuring instrument. It is not intended for use as a ■ transport vehicle. Items must not be loaded on the trolley! 3.3 Responsibilities...
  • Page 34: International Warranty

    Such software is protected by copyright laws and its use is defined and regulated by the Amberg Technologies End User Software Licence Agreement (EULA). Before use or installation of the software, read the EULA carefully. It has been delivered with the system purchased or can be downloaded from the following web-page: https://ambergtechnologies.com/fileadmin/user_upload/amberg-technologies/downloads/...
  • Page 35 (super elevation) up to 250 mm (on a standard gauge track of 1435 ■ Precautions: Do not use the GRP System FX on a track with a longitudinal slope beyond 80 ‰ [ppt] or with a super elevation beyond 250 mm (on a standard gauge track of 1435 mm).
  • Page 36 Before transportation or shipping contact your local passenger or freight transport company. Using a battery charger not recommended by Amberg Technologies can damage the batteries. This can cause fire or explosions. Precautions: Only use chargers recommended by Amberg Technologies to charge the batteries.
  • Page 37: Laser Classification

    Precautions: Charge the batteries GEB 5000, GEB 5010, GBS 3010 and ATPC 1000 only indoor. 3.7 Laser classification Depending on the configuration of the GRP System FX, a laser is integrated in the system. The following components and accessories have an integrated laser: Profiler FX (system configuration GRP/IMS 3000) ■...
  • Page 38: Fcc Statement (Applicable In U.s.)

    Precautions: Use cellular phone from a distant location away from the GRP System FX. 3.9 FCC Statement (applicable in U.S.) The framed paragraph below is only applicable for products of the GRP System FX without radio, digital cellular phone devices or Bluetooth.
  • Page 39: Labelling

    The gauge measuring trolley TGS FX, the prism carrier and the gauge extensions are labelled as detailed below. Please read the respective manuals of all other components for labelling information. Figure 14. Labelling of trolley TGS FX © Amberg Technologies AG, 2023 Page 39 of 114...
  • Page 40 Safety Directions User manual Figure 15. Labelling of Profiler FX and GNSS pole Figure 16. Labelling of Battery Column GBC 3010 and Battery module GEB 3010 Page 40 of 114 © Amberg Technologies AG, 2023...
  • Page 41 User manual Safety Directions Figure 17. Labelling of Battery Column GBC 5000 and Battery module GEB 5000 / GEB 5010 Figure 18. Labelling of AMU 2010 © Amberg Technologies AG, 2023 Page 41 of 114...
  • Page 42 Safety Directions User manual Figure 19. Labelling of AMU 2030 Page 42 of 114 © Amberg Technologies AG, 2023...
  • Page 43: Assembly, Installation, Start Up

    As soon as the battery is attached, the internal sensors of the track trolley TGS FX are supplied with power. Therefore, always remove the power cable when you no longer need the GRP System FX. 5. Place the computer on the computer holder on the push handle.
  • Page 44: Cables And Connections For Tgs Fx

    4.2 Cables and connections for TGS FX All components of the GRP System FX connect to the FX Controller, which is located inside the TGS FX trolley. The following principles apply to the power supply: The measuring system operates with DC voltage.
  • Page 45: Internal Sockets

    4.4 Installation of the Profiler FX Configuration GRP/IMS 3000: The Profiler FX is installed on the track trolley TGS FX as follows: © Amberg Technologies AG, 2023 Page 45 of 114...
  • Page 46: Installation Of The Height Adaptor Gha 200

    Section 4.2, “Cables and connections for TGS FX” on page 4.6 Installation of additional components for use in absolute mode (Leica TPS System) 4.6.1 On the track trolley TGS FX Page 46 of 114 © Amberg Technologies AG, 2023...
  • Page 47: Total Station Leica Tps

    ■ COM port setting of the measurement computer ■ Communication parameters in the system software (Amberg Rail 3.0). ■ For further information see the specific documentation. 4.6.2 Total station Leica TPS © Amberg Technologies AG, 2023 Page 47 of 114...
  • Page 48: Installation Of Gnss System

    TGS FX and Leica GNSS receiver. For the other cable connections, which have to be established, please refer to the Leica GNSS manual. Further instructions on how to set a GRP System FX up with GNSS can be found in corresponding instruction manuals.
  • Page 49 Screw the TAD 5033 to the scanner with ■ the 4 screws. After mounting/remounting of the adaptor a recalibration of the system is needed © Amberg Technologies AG, 2023 Page 49 of 114...
  • Page 50: Installation Of The Battery Column And The Scanner

    ■ Please note that the socket on the different laser scanners are different and that you need the correct cable. 4.8.4 Exchange of the scanner battery GEB 5000 / GEB 5010 Page 50 of 114 © Amberg Technologies AG, 2023...
  • Page 51: Connection Schemes

    Section 5.10, “Battery charging” on page 78 for information about charging the battery module GEB 5000 / GEB 5010. 4.9 Connection schemes Following sketches show the cabling with different configurations. 4.9.1 GRP Relative / GRP 1000 © Amberg Technologies AG, 2023 Page 51 of 114...
  • Page 52: Grp 3000

    Assembly, Installation, Start Up User manual 4.9.2 GRP 3000 4.9.3 GRP 5000 with high-speed laser scanner Page 52 of 114 © Amberg Technologies AG, 2023...
  • Page 53: Ims 1000 With Leica Robotic Tachymeter And Amu 1030

    User manual Assembly, Installation, Start Up 4.9.4 IMS 1000 with Leica Robotic Tachymeter and AMU 1030 © Amberg Technologies AG, 2023 Page 53 of 114...
  • Page 54: Ims 3000 With Profiler Fx And Amu 1030

    Assembly, Installation, Start Up User manual 4.9.5 IMS 3000 with Profiler FX and AMU 1030 Page 54 of 114 © Amberg Technologies AG, 2023...
  • Page 55: Ims 5000 With High-Speed Laser Scanner With Amu 1030

    User manual Assembly, Installation, Start Up 4.9.6 IMS 5000 with high-speed laser scanner with AMU 1030 © Amberg Technologies AG, 2023 Page 55 of 114...
  • Page 56: Ims 1000 With Leica Robotic Tachymeter And Amu 2030

    Assembly, Installation, Start Up User manual 4.9.7 IMS 1000 with Leica Robotic Tachymeter and AMU 2030 Page 56 of 114 © Amberg Technologies AG, 2023...
  • Page 57: Ims 3000 With Profiler Fx And Amu 2030

    User manual Assembly, Installation, Start Up 4.9.8 IMS 3000 with Profiler FX and AMU 2030 © Amberg Technologies AG, 2023 Page 57 of 114...
  • Page 58: Ims 5000 With High-Speed Laser Scanner With Amu 2030

    Assembly, Installation, Start Up User manual 4.9.9 IMS 5000 with high-speed laser scanner with AMU 2030 Page 58 of 114 © Amberg Technologies AG, 2023...
  • Page 59: Ims Relative And Amu 2010

    User manual Assembly, Installation, Start Up 4.9.10 IMS Relative and AMU 2010 © Amberg Technologies AG, 2023 Page 59 of 114...
  • Page 60: Ims 1000 With Leica Robotic Tachymeter And Amu 2010

    Assembly, Installation, Start Up User manual 4.9.11 IMS 1000 with Leica Robotic Tachymeter and AMU 2010 Page 60 of 114 © Amberg Technologies AG, 2023...
  • Page 61: Ims 3000 With Profiler Fx And Amu 2010

    User manual Assembly, Installation, Start Up 4.9.12 IMS 3000 with Profiler FX and AMU 2010 © Amberg Technologies AG, 2023 Page 61 of 114...
  • Page 62: Grp/Ims 1000/3000/5000 With Gnss

    Assembly, Installation, Start Up User manual 4.9.13 GRP/IMS 1000/3000/5000 with GNSS Page 62 of 114 © Amberg Technologies AG, 2023...
  • Page 63: Vms 3000

    User manual Assembly, Installation, Start Up 4.9.14 VMS 3000 © Amberg Technologies AG, 2023 Page 63 of 114...
  • Page 64: Grp Tsc / Grp Tsc

    Assembly, Installation, Start Up User manual 4.9.15 GRP TSC / GRP TSC+ 4.10 Software installation Software installation is explained in the separate Amberg Rail 3.0 software manuals. Page 64 of 114 © Amberg Technologies AG, 2023...
  • Page 65: Operation

    5.1.2 Coordinate system of TGS FX The GRP System FX uses the following convention for the internal coordinate system. It is used for the determination of the geometrical trolley parameters. 5.1.3 Sign rules super elevation (cant) The sign for the cant is always defined in the direction of increasing stationing (chainage).
  • Page 66: Stationing

    Profiler 120 FX successor of the Profiler 110 FX. No operational differences. 5.2.1 Operation The Profiler FX is used to measure single points, or profiles in automatic mode, perpendicular to the track center line (TCL). Page 66 of 114 © Amberg Technologies AG, 2023...
  • Page 67: Switching On

    Please note that these values are referenced to the axis of the Profiler FX and do not take into account cant measurement and the offset to TCL. 5.2.4 Measurement of a specific point © Amberg Technologies AG, 2023 Page 67 of 114...
  • Page 68: Distance Measurement

    Press the OFF-button for three seconds to switch off the Profiler P110 FX. 5.2.12 Communication parameter The parameter settings for communication between control computer and Profiler FX are already predefined and cannot be changed. Baud rate=19200, parity=N, data bits=8, stop bits=1 5.2.13 Trouble-shooting Page 68 of 114 © Amberg Technologies AG, 2023...
  • Page 69: Laser Classification

    ■ system must be adjusted. 5.2.14 Laser classification Only Amberg Technologies authorized service workshops are entitled to repair these products. Precautions: Do not open, change, manipulate and/or repair any part of the product by yourself. In case of malfunction contact your local dealer.
  • Page 70: High-Speed Laser Scanner

    These 2D scanners are installed using special adaptor plate, which ensures the correct perpendicular alignment. Please note that only the Amberg Profiler 6012 or Z+F Profiler 9012 are compatible with IMS 5000. Page 70 of 114 © Amberg Technologies AG, 2023...
  • Page 71: Laser Classification

    Remove the power and LAN cable from the scanner. ■ 5.3.4 Problem solving Problem Check and correct No communication to the measurement Make sure that all cables are connected ■ computer. correctly. © Amberg Technologies AG, 2023 Page 71 of 114...
  • Page 72: Inertial Measurement Technology

    The IMS 1000/3000/5000 system configurations use the inertial measurement unit AMU (Amberg Measuring Unit) 1030, AMU 2010 or AMU 2030 for the acquisition of the 3D-track alignment. Figure 21. AMU 1030 Page 72 of 114 © Amberg Technologies AG, 2023...
  • Page 73 3D positions can be calculated. By additionally measuring control points during the track surveying process, relevant information for transforming the track alignment into an absolute coordinate system is available. © Amberg Technologies AG, 2023 Page 73 of 114...
  • Page 74: Absolute Positioning With The Total Station

    Now lift the trolley onto the track and proceed as indicated: Release the gauge measuring wheel ■ Check that both flanges of the two wheel part are flush against the rail ■ Page 74 of 114 © Amberg Technologies AG, 2023...
  • Page 75: Move To The Measuring Position

    8. Switch ON the lock-mode if you are measuring in absolute mode with a TPS. The total station will automatically find the prism again. 9. Continue measurement. 5.8.5 End of measurement Please observe the following hints when finishing the measurement: 1. Close the measuring software. © Amberg Technologies AG, 2023 Page 75 of 114...
  • Page 76: Handling The Trolley Tgs Fx Or Tsc Off The Track

    Power saving functions of the field computer (must be disabled for ■ GRP/IMS 5000) Extensive automatic profile measurements (Profiler FX) ■ Continuous communication to total station (e.g. in tracking mode) ■ Page 76 of 114 © Amberg Technologies AG, 2023...
  • Page 77 AMU 1030, AMU 2030 @50 Hz rotation: 9 - 10 hours ■ @100 Hz rotation: 8 - 9 hours ■ @200 Hz rotation: 4 - 5 hours ■ Computer Internal Toughbook CF-19/20 4-6 hours © Amberg Technologies AG, 2023 Page 77 of 114...
  • Page 78: Battery Charging

    The battery module GEB 3010 is charged with the standard charger KNL 1010/3010. ■ The battery module GBS 1010 is charged with the standard charger KNL 1010/3010. ■ Please read all manuals carefully. Page 78 of 114 © Amberg Technologies AG, 2023...
  • Page 79: Maintenance, Checking And Adjustment

    Chapter 6 Maintenance, checking and adjustment The GRP System FX is inspected, checked and adjusted before shipment. The resulting values are listed on the Producer Inspection Certificate. The geometric and sensor parameters should be verified at least once a year and after any mechanical impact.
  • Page 80: Check And Adjustment Of Cant Sensor

    In order to adjust the gauge measuring device, install the trolley in a place with known gauge. Subsequently, an adjustment can be done with Amberg Fidelity software. A gauge inspection frame is part of the inspection set. Please contact your local Amberg Technologies representative for further information.
  • Page 81: Check And Adjustment Of The Automatic Tribrach Gad

    GAD 12. We recommend installing a total station and using the level indicator of the total station to adjust the zero positioning of the automatic tribrach GAD 12. © Amberg Technologies AG, 2023 Page 81 of 114...
  • Page 82 Page 82 of 114...
  • Page 83: Troubleshooting

    ■ rotated position no distance measurements are recorded try to measure on another surface ■ ■ error impossible to resolve contact your local agency ■ ■ © Amberg Technologies AG, 2023 Page 83 of 114...
  • Page 84 Page 84 of 114...
  • Page 85: Repair

    Be aware that adjusting the geometrical parameters on the sensor box requires at least a power user licence for Amberg Fidelity. Please look up the respective chapters in the Amberg Fidelity manual. © Amberg Technologies AG, 2023 Page 85 of 114...
  • Page 86: Wheel On Two-Wheel Part

    8.4 Storage of the system The following should be done after a measuring campaign: Remove the batteries of all instruments. ■ Disconnect all cables from the instruments. ■ Recharge all batteries before storage. ■ Page 86 of 114 © Amberg Technologies AG, 2023...
  • Page 87 Check the wheels for damage. ■ Clean and dry the track trolley TGS FX. ■ Store all components in their respective cases. ■ Only leave the cases closed when the components are completely dry. © Amberg Technologies AG, 2023 Page 87 of 114...
  • Page 88 Page 88 of 114...
  • Page 89: Packing And Transportation

    Chapter 9 Packing and transportation Please pack the components in their respective boxes and cases for transportation. Always use proper packing of the components for shipment. Please keep the original packing. © Amberg Technologies AG, 2023 Page 89 of 114...
  • Page 90 Page 90 of 114...
  • Page 91: Disposal

    User manual Chapter 10 Disposal The GRP System FX contains different materials, which must be disposed appropriately (based on country specific laws). Please observe the following minimum requirements: Disposal of TGS FX components The electronic board and cabling in the track trolley TGS FX should be brought to an ■...
  • Page 92 Page 92 of 114...
  • Page 93: Technical Data

    **Depending on the conditions, a new battery GEB 5000 / GEB 5010 will typically cover 5 hours usage for GRP/IMS 5000 . *** Depending on the conditions, a GEB 3010 will cover 12 hours of usage for IMS 1000/3000. 11.2.1 Battery system GBS 1010 © Amberg Technologies AG, 2023 Page 93 of 114...
  • Page 94: Battery Column Gbc 3010 With Battery Module Geb 3010

    0°C to 45°C, 80% relative humidity, non condensing, elevation up to 4000 metres Storage environment -20°C to 50°C, 85% relative humidity, non-condensing, we recommend charging of battery every 3-6 month to avoid deep discharging Page 94 of 114 © Amberg Technologies AG, 2023...
  • Page 95: Profiler Fx

    Operation Continuous measurements -10° C to 45° C Storage: -40° C to 70° C * The Measuring time depends on the surface of the target and can last up to 3 seconds. 11.3.3 Transport case © Amberg Technologies AG, 2023 Page 95 of 114...
  • Page 96: Amberg Measuring Unit (Amu)

    11.5.3 Inertial measurement module AMU 2030 Construction compact robust aluminium chassis Weight [kg] 5.65 Size [m] 0.26 x 0.20 x 0.22 Power consumption 12 VDC / 1 A (nominal), 2.25 A (max.) Page 96 of 114 © Amberg Technologies AG, 2023...
  • Page 97: Control Computer

    The technical data of the control computer can be found in the respective manual. 11.7 Cables Depending on the configuration, various cables are needed for the GRP System FX. The table below shows the available cables and the system configurations and where they are used.
  • Page 98 Data cable from 1030 21766 Ethernet Cable 1030 IMS 5000 Sync Module 21767 TAC Cable AMU Sync - IMS 5000 Sync Module 21768 TAC Cable TGS FX - IMS 5000 Sync Module Page 98 of 114 © Amberg Technologies AG, 2023...
  • Page 99: Environmental Specifications

    Humidity (non-condensing) 80 % 11.9 Speed of measurement Detailed information about measurement performance of the different system configurations can be found on the corresponding Configuration Sheets. 11.10 Time need to clear track © Amberg Technologies AG, 2023 Page 99 of 114...
  • Page 100: Weight

    GEB 3010 battery module ■ with P120 FX ■ IMS 3000 / AMU 2030 40.9 kg / 90.2 lbs ■ ready to measure ■ with GEB 3010 battery module ■ Page 100 of 114 © Amberg Technologies AG, 2023...
  • Page 101: Weights Per Handle

    C 10.7 kg / 23.6 lb GRP 3000 lifted by one person According to EN 13977, the required lifting force is too high. A 12.3 kg / 27.1 lb B 17.7 kg / 39.0 lb © Amberg Technologies AG, 2023 Page 101 of 114...
  • Page 102 C 24.2 kg / 53.4 lb D Just for stabilisation GRP 5000 lifted by three persons According to EN 13977, the combined lifting force required at handles A and B is too high. Page 102 of 114 © Amberg Technologies AG, 2023...
  • Page 103 B 9.8 kg / 21.6 lb C 14.6 kg / 32.2 lb D Just for stabilisation IMS 1000 / AMU 2030 lifted by two persons A 10.7 kg / 23.6 lb © Amberg Technologies AG, 2023 Page 103 of 114...
  • Page 104 C 17.0 kg / 37.5 lb D Just for stabilisation IMS 5000 / AMU 2030 lifted by two persons According to EN 13977, the required lifting force per person is too high. Page 104 of 114 © Amberg Technologies AG, 2023...
  • Page 105: Construction Gauge According Uic

    D 12.25 kg / 27.0 lb E Just for stabilisation 11.12 Construction gauge according UIC 505-1 In the following sketch the GRP 1000 / 3000 / 5000 is shown in relation to the UIC construction gauges. © Amberg Technologies AG, 2023 Page 105 of 114...
  • Page 106: Wear Parts

    User manual 11.13 Wear parts Some parts of the GRP System FX are wear parts. Please check the state of the wear parts on a weekly basis and either reinspect the system or exchange the wear parts. The following table lists the conditions, when the wear parts have to be exchanged.
  • Page 107 Ø 100 mm Ø 98 mm 5 years Flange wheel steel Thickness 12 mm Thickness 11 mm 5 years flange Rocker wheel Ø 30 mm Ø 29 mm 5 years ceramic © Amberg Technologies AG, 2023 Page 107 of 114...
  • Page 108 Page 108 of 114...
  • Page 109: Certificates

    User manual Chapter 12 Certificates 12.1 Declaration of identity © Amberg Technologies AG, 2023 Page 109 of 114...
  • Page 110: Declaration Of Conformity Grp System Fx

    Certificates User manual 12.2 Declaration of conformity GRP System FX The following Declaration of Conformity is issued for the GRP System FX (in all its configurations) by Amberg Technologies. Page 110 of 114 © Amberg Technologies AG, 2023...
  • Page 111: Iso 9001:2008 Zertifikation

    User manual Certificates 12.3 ISO 9001:2008 Zertifikation Amberg Technologies ist zertifiziert nach ISO 9001: 2008 (Reg. Nr. 11690). © Amberg Technologies AG, 2023 Page 111 of 114...
  • Page 112 Page 112 of 114...
  • Page 114 Amberg Technologies AG Trockenloostrasse 21 Phone: +41 44 870 92 22 8105 Regensdorf Mail: support.rail@amberg.ch Switzerland http://www.amberg.ch/at...
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