1. Manuals
  2. Brands
  3. DTE Manuals
  4. Test Equipment
  5. TP-TACT
  6. User manual

DTE TP-TACT User Manual

Tester and programmer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
USER MANUAL
Tester and programmer
TP-TACT
Before using the device, read the operating instructions carefully. Improper use
may result in damage to the device or components supported by it.
An updated version of this manual is available online:
https://dte.com.pl/download/manual/tptact/

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TP-TACT and is the answer not in the manual?

Questions and answers

Related Manuals for DTE TP-TACT

Summary of Contents for DTE TP-TACT

  • Page 1 USER MANUAL Tester and programmer TP-TACT Before using the device, read the operating instructions carefully. Improper use may result in damage to the device or components supported by it. An updated version of this manual is available online: https://dte.com.pl/download/manual/tptact/...

  • Page 2: Table Of Contents

    TP-TACT User manual Table of Contents 1. Specifications...........................3 2. Application of the tester........................3 3. Connecting TP-TACT device......................4 3.1 Connecting turbo actuators......................4 3.2 Connecting DC motor......................15 3.3 Connecting the variable geometry position sensor..............15 3.4. Connecting boost control solenoid valve................16 4. Tester operation..........................17 5.

  • Page 3: Specifications

    When supplying a tester from another source (e.g. power generator), remember to ground 2. Application of the tester The TP-TACT device is intended for testing the operation and programming of the range of work of electronic turbocharger controllers. With TP-TACT it is possible to perform the following tests: •...

  • Page 4: Connecting Tp-Tact Device

    USB Connector Figure 3.1 TP-TACT should be connected with the cable to the power supply included in the kit. Turbocharger actuators, position sensors, boost control solenoid valves and DC motors are connected to the tester via the connection cable which has different versions, depending on the type of tested or programmed actuator.
  • Page 5 TP-TACT User manual When connecting the turbocharger actuator you should pay special attention to the correct choice of the connection cable. Using the wrong cable, despite numerous protection measures used in the tester, may damage the actuator. Table 3.1 Actuator...
  • Page 6 TP-TACT User manual 6NW 010 430-42 6NW 010 430-43 6NW 010 430-71 5900210-7104 5900911-9140 HELLA 6NW 010 099-02 Testing only HE03 6NW 010 099-05 (green) 6NW 010 099-07 6NW 010 099-08 6NW 010 099-17 6NW 010 099-18 HELLA 6NW 012 619-22...
  • Page 7 TP-TACT User manual SIEMENS Programming VD01 (Mercedes, available (yellow) BMW) SIEMENS Programming VD02 (VW/Audi) available (blue/ yellow) 12 MITSUBISH 49335-002xx HE01 49335-004xx (red/ blue) 49135-056xx 49135-057xx 49135-058xx 49490-93501 13 MITSUBISH 1165 247 0360 MT01 1165 268 1209 (black) 1165 762 4535...
  • Page 8 TP-TACT User manual 49477-02026 49477-02027 49477-02028 49477-02029 49477-02030 49477-02031 49477-02032 49477-02060 49477-02061 49477-02062 49477-02063 49477-02070 49477-02071 49477-02072 49477-02104 49477-02105 49477-02106 49477-02107 49477-02108 49477-02109 49477-02120 49477-02121 49477-02122 49477-02124 49477-02125 49477-02126 7624535 7630462 7634486 7634487 7635804 7636784 7642469 793486 832626-0004 832626-5004S 840069-0003...
  • Page 9 TP-TACT User manual 841902-0018 8631700 8635804 8643129 9488206 14 MITSUBISH 871207-0020 MT02 871207-5020S 901954-0004 0PB 145 701F 0PB 145 701G 0PB 145 702G 1855 970 0055 1855 970 0056 1855 970 0057 1855 970 0058 5304 970 0258 5304 970 0259...
  • Page 10 TP-TACT User manual 17 SONCEBOZ 5304 970 006x SN01 5304 970 0073 (brown) 5304 970 011x 5439 970 006x 5439 970 011x 5304 988 006x 5304 988 0073 5304 988 011x 5439 988 006x 5439 988 011x 18 SONCEBOZ 1000 970 0111...
  • Page 11 TP-TACT User manual 06K 145 702E 06K 145 702J 06K 145 702K 06K 145 702M 06K 145 702N 06K 145 702Q 06K 145 702R 06K 145 702T 06K 145 722A 06K 145 722G 06K 145 722H 06K 145 722L 06K 145 722N...
  • Page 12 TP-TACT User manual 25 CONTINEN 49477-01012, CN01 49477-01104, (brown/ 49477-01202, black) 49477-01203, 49477-01204 26 CONTINEN 1000 970 0210 HE04 1000 970 0268 (red/ 1000 970 0284 white) 1000 970 0324 27 CONTINEN 06N 145 701D MA01 874595-0011 (yellow/ green) 28 BORGWAR...
  • Page 13 TP-TACT User manual MAGNETI 838417-0002 HE02 MARELLI 838417-0003 838417-5002S (red/ 838417-5003S yellow) 850226-0004 850226-5004S 850840-0007 850840-5007S 856943-0006 SH18-13700-B MAGNETI 46340583 HE04 MARELLI 860517-0002 (red/ 860517-5002S white) MAGNETI 845275-0001 HE05 MARELLI 845275-0002 (blue/ 845275-5001S white) 845275-5002S 845780-0003 MAGNETI 835556-0139 HE07 MARELLI...
  • Page 14 TP-TACT User manual 887157-0001 white) 9825982080 9836081180 KAMTEC 1637 970 0420 BS01 40 COOPERST 06L145614B MA01 ANDARD (yellow/ green) BOSCH 1857 970 0001 HE05 50033989 (blue/ K2GE-9G438-BC white) K2GE-9G438-BD BOSCH 1638 970 0008 BS01 1638 970 0016 1638 970 0019...

  • Page 15: Connecting Dc Motor

     phase 2 – actuator test using sensor 2 (switch in position “1”) 3.2 Connecting DC motor The DC motor is connected to the TP-TACT device with a connection cable marked in blue/green. Cable tips should be connected directly to DC motor according to table 3.2. The order in which the tips are connected to the motor is not important.

  • Page 16: Connecting Boost Control Solenoid Valve

    3.4. Connecting boost control solenoid valve DC01 Boost control solenoid valves are connected to the TP-TACT via a connection cable (blue/green). Tips of this cable should be connected directly to valve terminals according to table 3.4. The order in which the tips are connected to the valve is not important.

  • Page 17: Tester Operation

    TP-TACT User manual 4. Tester operation The tester is operated with a panel shown in figure 4.1. Control indicator Precision indicator Input precision Control enable button button Navigation buttons Overcurrent indicator ON/OFF switch Encoder Figure 4.1 Display – displays information necessary for tester operation, and status messages.

  • Page 18: Tester Functions

    TP-TACT User manual 5. Tester functions 5.1. Function: Control This function applies to turbo actuator and enables to: set variable geometry lever to any position from available range of movement and to hold this position during testing time, determine mechanical failures causing partial or total lack of lever movement (jammed lever, damaged gear, etc.)
  • Page 19 TP-TACT User manual internal temperature sensor. Reading this value is possible only in Hella actuators used in Ford 1.8 and Ford 2.0 TDCI 130HP. If „---„ is displayed instead of the numerical value, it means that the actuator does not provide information about internal temperature.

  • Page 20: Function: Range Of Movement Test

    TP-TACT User manual Table 5.1 Actuator manufacturer Cable Acceptable current Imax HELLA HE01 (red/blue) < 0.50 A HE03 (green) HELLA HE02 (red/yellow) < 0.25 A MA01 (yellow/green) HE04 (red/white) HE05 (blue/white) HE06 HE07 SIEMENS < 0.70 A MITSUBISHI < 0.25 A SONCEBOZ <...
  • Page 21 TP-TACT User manual To start this function press the button. Enabled control is signaled by the indicator (see Fig. 4.1). While the function is active, the following information is displayed on the screen: position setpoint, assumes only two values (they depend on the type of actuator) corresponding to extreme positions of the lever.
  • Page 22 TP-TACT User manual symbol – means that after pressing the button, the first screen will be displayed with information Pos, Ret, I, Imax. symbol – means that after pressing the button, the second screen will be displayed with information Temp.

  • Page 23: Function: Dc Motor Test

    TP-TACT User manual MAGNETI MARELLI < 0.3 A MANDO < 1.60 A KAMTEC MA01 (yellow/green) < 0.3 A HE04 (red/white) KAMTEC VD02 (blue/yellow) < 1.60 A COOPERSTANDARD < 0.80 A BOSCH < 0.3 A FAIST < 0.4 A The values in table 5.2 were based on numerous tests conducted by DeltaTech Electronics, however, these are only illustrative values that may be useful in diagnosis and repair of turbo actuators.
  • Page 24 TP-TACT User manual Fig. 4.1). One of the most common turbo actuator malfunctions is the failure of electric motor. It is difficult to diagnose because during the tests the actuator performs well, moving the VTG lever along the whole range of movement. The fault becomes apparent only after a turbocharger with such an actuator is mounted in a car.

  • Page 25: Function: Sensor Test

    TP-TACT User manual 5.4. Function: Sensor test This test enables checking voltage output of variable geometry position sensor. Tested position sensor should be connected according to section 3.3 of this manual. While the function is active, the following information is displayed on the screen:...

  • Page 26: Programmer Functions

    TP-TACT User manual “test” – means performing automatic valve test, the control signal with Ctrl value is cyclically turned on an off every 1.5 seconds Use the buttons to change the mode of operation present value of current drawn by the motor...

  • Page 27: Parameters

    TP-TACT User manual Parameters Save Program Range mod. 6.1.1 Parameters The option is used to display parameters read from the controller, such as: For 6NW 009 xxx family actuators: • Controller type, • Gear number G, • Version of the control program, •...

  • Page 28: Save

    TP-TACT User manual Figure 5.1 Figure 5.1 explains operating range of geometry lever. Maximum angle that can be achieved by moving lever is 120° (128° for Hella 6NW 010 099-xx). Actual operating range for specific actuator can be different. A defines offset between 0° position and programmed starting point.

  • Page 29: Program

    TP-TACT User manual The parameters are saved into memory after pressing the START button. You can unsubscribe by pressing the left arrow button 6.1.3 Program Select this option to program another actuator (of the same type) with the parameters cur- rently read (actuator copying).

  • Page 30: Siemens/Mando/Kamtec Actuator Programming

    7. Tester update TP-TACT has the function of remote firmware update. Simply connect the device to a PC using a USB cable and run the software update. The computer must have access to the Internet. Update software can downloaded here: https://dte.com.pl/download/software/updater/...

  • Page 31: Installing Drivers For Windows 8, 10, 11

    TP-TACT User manual Stage 2. Verification and device programming using the Updater tool. 7.2 Installing drivers for Windows 8, 10, 11 To install driver properly in Windows 8/10/11, it is necessary to start the computer in special mode (64-bit versions).
  • Page 32 TP-TACT User manual Right-click on the TP-TACT item and then select the Update driver option. Select the second option displayed - Browse my computer for driver software. Click Browse and then select the folder where the drivers are located - this will be the folder with the content of the downloaded software to be updated.

  • Page 33: Software Updater

    TP-TACT User manual 7.3 Software updater This application is intended to update firmware of DeltaTech Electronics tester devices. To perform firmware upgrade connect device to USB port and use update tool to update device. During first run of Updater the language selection prompt will display.

  • Page 34: Data Backup

    8. Data backup This procedure enables to copy all actuator data from TP-TACT internal memory to a PC. These data can be later restored to the original device or transferred to any other TP-TACT device. 1. Connect the TP-TACT to a PC computer (driver installation is described in the previous section of this manual).
  • Page 35 4. To save the list of actuator to a file on your computer, press Save to file button. 5. To copy saved to a file list of drivers to another device TP-TACT follow the steps of the points 1, 2 and 3, and next press Load from file.

Table of Contents