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U S ER AN D M AI N TEN AN C E M AN U AL
E n e r g y m o n i t o r i n g p l at f o r m
Tr a ce & F o l l o w
IDT S.r.l. B
Headquarters: Corso Orbassano 402/6 - 10137 - Torino (TO)
Registered office: Via Sebastiano Valfrè 16 - 10121 - Turin (TO)
Tel. +39 011 0922786
E-mail administration:
monica.giacomelli@dtsolution.com
E-mail technical department:
alberto.mazzucchelli@idtsolution.com
E-mail business office:
margherita.ferragatta@idtsolution.com
Site:
https://idtsolution.com/
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Rev. 1 - 11-06-2024
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Summary of Contents for IDT Trace&Follow
- Page 1 E n e r g y m o n i t o r i n g p l at f o r m Tr a ce & F o l l o w IDT S.r.l. B Headquarters: Corso Orbassano 402/6 - 10137 - Torino (TO) Registered office: Via Sebastiano Valfrè...
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Page 2: Table Of Contents
User and maintenance Manual - Trace&Follow Summary Section 1................................4 DECLARATION OF CONFORMITY .............................. 5 MANUFACTURER'S DATA ................................. 5 AUTHORIZED SERVICE ................................5 MANUAL PRESENTATION ................................. 6 Conventions ..................................7 Pictograms ................................... 7 ATTACHED DOCUMENTS ................................8 Section 2................................9 GENERAL SAFETY REGULATIONS ............................ - Page 3 User and maintenance Manual - Trace&Follow Usage procedures ................................26 TCP modbus server ................................26 Section 4................................27 MAINTENANCE ..................................28 Security ....................................28 Periodic maintenance ................................ 28 Extraordinary maintenance ............................... 28 DECOMMISSIONING ................................29 Deactivating the device ..............................29 Disposal ....................................29...
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Page 4: Section 1
User and maintenance Manual - Trace&Follow Section 1 Declaration of Conformity Manufacturer's data About the documentation Documentation attached... -
Page 5: Declaration Of Conformity
BEFORE USING THE DEVICE IN ANY FORM, CHECK FOR THE DECLARATION OF CONFORMITY. NOTE IF THE DEVICE IS GIVEN TO A THIRD PARTY, ALL DOCUMENTATION MUST BE HANDED OVER WITH IT. MANUFACTURER'S DATA Company name IDT S.r.l. B Company headquarters Corso Orbassano 402/6 - 10137 - Turin (TO) VAT NO. 11481370010 idt@pec.idtsolution.com... -
Page 6: Manual Presentation
User and maintenance Manual - Trace&Follow MANUAL PRESENTATION NOTE UPON RECEIPT OF THE DEVICE, PLEASE READ THIS MANUAL CAREFULLY BEFORE PERFORMING ANY OPERATION. The manual consists of several sections, each of which covers a range of topics, divided into chapters and paragraphs. The general index lists all the topics covered in the entire manual. -
Page 7: Conventions
User and maintenance Manual - Trace&Follow Conventions To enhance comprehension, this manual employs graphic and typographical symbols and conventions, which are explained below. Graphic warning conventions NOTE NOTES CONTAIN IMPORTANT INFORMATION, HIGHLIGHTED OUTSIDE THE TEXT TO WHICH THEY REFER WARNING CAUTION STATEMENTS INDICATE THOSE PROCEDURES WHOSE TOTAL OR PARTIAL DISREGARD MAY RESULT IN DAMAGE TO THE DEVICE, ITS COMPONENTS, AND MAY EXPOSE PEOPLE TO DANGER. -
Page 8: Attached Documents
User and maintenance Manual - Trace&Follow ATTACHED DOCUMENTS NOTE BEFORE USING THE DEVICE, CHECK FOR ALL ATTACHED DOCUMENTATION. NOTE IF IT IS GIVEN TO A THIRD PARTY, ALL DOCUMENTATION OF THE DEVICE MUST BE HANDED OVER WITH IT. In addition to this manual and the Declaration of Conformity, the following documents that can be accessed at the links will be attached: •... -
Page 9: Section 2
User and maintenance Manual - Trace&Follow Section 2 Warranty General safety standards Technical characteristics Intended and unintended use Residual hazards... -
Page 10: Warranty
User and maintenance Manual - Trace&Follow WARRANTY The warranty regulations, listed in full in the purchase agreement, are only valid if the device is used under the conditions of its intended use. Any repairs or modifications made to the device by the user or unauthorized firms, except for the work described in Sect. -
Page 11: General Safety Regulations
User and maintenance Manual - Trace&Follow GENERAL SAFETY REGULATIONS Warning Before performing any further work on the device, consult the manufacturer if any part of the documentation is even partially missing or illegible. This chapter outlines the general safety rules to be followed during any operation involving the device. The intervention procedures, described in the following chapters, must be carried out while adhering to both the specified methods of execution and the safety rules outlined in this chapter. -
Page 12: Description
DESCRIPTION Trace&Follow is a device that monitors the energy consumption of industrial machinery and sends the acquired data to a cloud platform. It was designed and developed entirely by RedSmart, a business unit of IDT. MODULAR APPROACH The Main board is the central device of Trace&Follow. It serves as a HUB to which different expansion boards can be connected to expand its functionality: •... -
Page 13: Hardware Components
User and maintenance Manual - Trace&Follow HARDWARE COMPONENTS Boards Power terminal Digital output terminal Digital input terminal Current sensor connection terminals Connection port for "Voltage sampling" expansion RS485 terminal Ethernet connector Led Run Status Led 10. Main antenna connector 11. Auxiliary antenna connector 12. -
Page 14: Current Sensors
User and maintenance Manual - Trace&Follow Current sensors Trace&Follow utilizes current sensors called current transformers to measure the energy consumption of industrial machinery. These sensors are crucial for collecting accurate current data and monitoring energy efficiency. Current transformers are devices that measure the current flowing in a conductor without interrupting its flow. -
Page 15: Technical Data
User and maintenance Manual - Trace&Follow TECHNICAL DATA. Main board Mechanical data Overall dimensions (mm) 150 x 95 x 40 Weight (g) IP rating IP20 Electrical Data Supply voltage (Vdc) 12-28V DC. Max Power Consumption(W) Current Consumption Max(A) 0.84A Electrical safety class Class III Input Tolerated voltage range: 0-24V... -
Page 16: Intended Use
User and maintenance Manual - Trace&Follow INTENDED USE The Trace&Follow system is adaptable to various industrial applications and offers an advanced method for monitoring energy consumption using current sensors. This device provides accurate data for efficient resource management and identification of possible machinery inefficiencies. The Trace&Follow seamlessly integrates into industrial settings with its advanced connectivity and flexible configuration options. - Page 17 User and maintenance Manual - Trace&Follow • Keep this manual in a safe place as it is necessary for the proper and safe use of the device. Periodically check the condition of the label attached to the product and replace it if it is damaged. If necessary, contact authorized service.
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Page 18: Section 3
User and maintenance Manual - Trace&Follow Section 3 Locations Handling Installation and configuration Usage... -
Page 19: Warnings
User and maintenance Manual - Trace&Follow WARNINGS The lighting system, whether natural or artificial, in the configuration area must provide a minimum illuminance of 200 lux. Personal protective equipment (PPE) such as: - Gloves: When working with hazardous tools and live parts, it is necessary to use CE-marked gloves as PPE to protect against the risks analyzed. -
Page 20: Installation And Configuration
User and maintenance Manual - Trace&Follow INSTALLATION AND CONFIGURATION Warning The manufacturing company tests and fine-tunes all devices before shipment and delivery to the customer. The device is designed, manufactured, and tested to meet specific standards (see Declaration of Conformity) when configured properly. -
Page 21: Ct And Voltage Signals
User and maintenance Manual - Trace&Follow Placement and Connection: Select a strategic location for installation, ensuring sufficient access to the machinery being monitored. Connect the current sensors to the Trace&Follow input channels according to the instructions provided in the sensor manual. DIN Rail Mounting: Use the provided enclosure for DIN rail mounting. - Page 22 User and maintenance Manual - Trace&Follow It is possible to monitor machines powered in both 3P3W and 3P4W configurations. Connect the power phases as shown below.
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Page 23: Lorawan Gateway
User and maintenance Manual - Trace&Follow LoRaWAN Gateway When using the LoRa protocol for connectivity, it is crucial to install LoRa gateways with internet connectivity in strategic locations. The LoRa protocol is designed for long-distance data transmission, but it requires gateways to enable data transmission from the Trace&Follow board to the cloud platform. -
Page 24: Reset To Factory Settings
User and maintenance Manual - Trace&Follow Once the correct credentials are entered, the update page is accessed. Select the appropriate file and the update process will begin. Once the update is complete, a green check mark will appear on the screen. The board will then restart, and the web page may be temporarily unavailable until the procedure is finished. -
Page 25: Use
User and maintenance Manual - Trace&Follow During normal operation, the board requires no special actions. Problems Trace&Follow is designed to operate reliably. However, if inconsistencies or problems arise, perform a series of checks and corrective actions. Below are some troubleshooting tips for common issues: LED Not Illuminated: •... -
Page 26: Usage Procedures
User and maintenance Manual - Trace&Follow Usage procedures After successfully configuring all parameters, Trace&Follow will automatically begin monitoring energy consumption. The current sensors will record the data, which will then be sent to the cloud platform for analysis and visualization. The Trace&Follow Status LED and Run LED provide a visual indication of its operation. -
Page 27: Maintenance Disposal
User and maintenance Manual - Trace&Follow Section 4 Maintenance Disposal... -
Page 28: Maintenance
User and maintenance Manual - Trace&Follow MAINTENANCE Personnel who will perform maintenance operations must read the manual beforehand. Cleaning or physical maintenance work should only be done when the system is off and disconnected from the power supply. Follow the instructions in this manual strictly when performing such work. -
Page 29: Decommissioning
User and maintenance Manual - Trace&Follow All mechanical, electrical, or electronic work, whether ordinary or extraordinary, must be performed by trained and authorized personnel or by our service department. DECOMMISSIONING Deactivating the device The device is designed to be robust, durable, and flexible for long-term use. When it reaches the end of its technical and operational life, it must be decommissioned in a way that prevents it from being used for its original purpose but allows for the reuse of its raw materials.
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