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seikoh giken SFP-560A3C Operation Manual

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SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1)
SFP-560A3C
SFP-560A3C-FA
Operation Manual
296-1, Matsuhidai, Matsudo-Shi, Chiba 270-2214 Japan
TEL: +81-47-388-6111 FAX: +81-47-388-4477

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  • Page 1 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) SFP-560A3C SFP-560A3C-FA Operation Manual 296-1, Matsuhidai, Matsudo-Shi, Chiba 270-2214 Japan TEL: +81-47-388-6111 FAX: +81-47-388-4477...
  • Page 2 Safety Precautions This manual shows the following symbols for proper and safety operation of SFP-560A3C / FA polishing machine and for prevention of damages to the polishing machine. Below explains meanings of each symbol. Please read and have your understanding and follow the instructions indicated by the markings.
  • Page 3 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) WARNING Never touch or gain access to moving parts, the arm of the fiber holder hand or finger during operation. Otherwise, you may injure. Do not touch the polishing machine during operation.
  • Page 4 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) WARNING Do not touch Auto clamp when press Start Do not touch Auto clamp during operation. Do not remove cover during operation. Do not touch inside cover during operation.
  • Page 5 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) CAUTION Never perform the following actions. Otherwise, fire, electric shock, accident or failure may occur. ・Please wear proper uniform and safety shoes when you work ・Please place the polishing machine on flat and rigid work table.
  • Page 6 Before use, read this manual carefully and familiarize yourself with the various features and functions of this machine. The SFP-560A3C / FA has Auto clamp function, and the polishing holder is clamped automatically. This function offers extra convenience in operation but also requires extra safety precaution.

  • Page 7: Table Of Contents

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) ＊＊＊＊＊＊＊ Table of Contents ＊＊＊＊＊＊＊ Page 1. Specification 1.1 Structure and Parts 1.2 Standard Specification 1.3 Standard Accessories 1.4 Preparation 1.5 How to install the leveling adjusters (A3C-FA only) 2. Operating Procedures 2.1 Operation Panel...

  • Page 8: Specification

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 1. Specification 1.1 Structure and Parts Turntable Service trench (sealed by rubber ring) Auto clamp + Clamp cover Baseplate Support ring Emergency stop button Operation panel Power switch...
  • Page 9 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Air exhaust outlet (CAUTION: Blocking the exhaust outlet will lead to malfunction of the polishing machine) Cooling fan LAN interface Inlet for the Pressure calibration jig Power inlet USB interface LED Air...

  • Page 10: Standard Specification

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 1-2 Standard Specification Item Specification Power supply, Voltage, Frequency AC100-240V 50/60Hz, 80VA Required air 0.6 to 0.8MPa (use dry air meets the specification) Drive Unit Revolution Motor 50W motor with reduction gear...

  • Page 11: Standard Accessories

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 1.3 Standard Accessories for Polishing Set Parts Name Standard Accessories 2A fuse (in fuse holder) RP55-56 M3×60-SUS bolt M14-00096 Power cable RP55-30 Cable hanger FP-CH USB memory FP-USB Check valve RP56A-24 Protective ring...
  • Page 12 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 5 Connect the Check valve to the air regulator inlet Air hose of factory compressed air is connected to this end; make sure to supply dry air meets the specification One end of the Check valve is already connected with a short hose.
  • Page 13 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) CAUTION The polishing machine is using high performance air control equipment. Foreign matters, moisture or oil entering the air control equipment may cause a malfunction. Use of compressed air contains moisture or oil accumulates water in the drain of the air regulator (photos can be referred on the Maintenance manual Detail 2-7).
  • Page 14 When LED is lit in green, pressure is OK. Set up scanner (Optional). Other than key pad on touch panel, SFP-560A3C / FA is able to load polishing PGM and enter PGM information such as process name, polishing holder P/N, consumables information with barcode scanner.

  • Page 15: How To Install The Leveling Adjusters (A3C-Fa Only)

    1.5 How to install the leveling adjusters (A3C-FA only) The SFP-560A3C-FA comes with four leveling adjuster. A purpose of the adjusters is in case of adjusting height / level of the SFP-560A3C-FA such as installing the polisher to an automatic machine. The height of the polisher can be adjusted by replacing the rubber feet on the bottom of the polisher with the adjusters provided.
  • Page 16 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 3) Attach the movable nuts and washers to the adjuster in the order shown in the photo, and install the adjuster in the screw hole where the rubber foot was attached. Washer By turning adjusting nut, adjust to the desired height.

  • Page 17: Operating Procedures

    Touch panel is described on the next Section 2.2 Touch Panel. ③ Barcode scanner Other than key pad on touch panel, SFP-560A3C / FA is able to load polishing PGM and enter PGM information such as process name, polishing holder P/N, consumables information with barcode scanner.
  • Page 18 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) ④ Emergency Stop Button As soon as the Emergency stop button is pushed (ON) during polishing, the machine is immediately stopped; the turntable is stopped, operating air is discharged, the clamping of the polishing holder is released.

  • Page 19: Touch Panel

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 2.2 Touch Panel ◆ Main Menu The operation of the touch panel is described in this section. The following is the main menu that appears right after the power switch is on.
  • Page 20 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Continues from the previous page, below also explains the Operation screen. Indicates polishing step you are on now Ongoing polishing parameters are displayed during polishing, To go back to previous polishing step...
  • Page 21 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) How to operate is press Scan Data and then press Scanner. Imputable areas becomes highlighted in blue. Press on PGM box and you can scan PGM. Number. Every time you scan a barcode, press the box and scan.
  • Page 22 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Select desired PGM number from the list and the following screen will appear. Upper dark gray area is for common information in the selected process: process name, holder P/N, holder capacity and pressure mode. Bottom light gray area is for information of each polishing step, which is classified by tab.
  • Page 23 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) (continued from previous page) For example, a program setting of 1st OFF, 2nd ON, 3rd OFF, 4th ON and 5th ON, the polishing machine displays this setting in operation mode as a process composed of 3 polishing steps.
  • Page 24 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Back to PGM selection Dark gray area covers common info in this process Tab for Light gray area covers each step polishing parameters and consumables info of each step (=Tab). ⑩ Ramp Up sec (Pressure Ramp Up)
  • Page 25 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) ⑭ Life Pressing this box will allow you to enter a polishing film service life from 0 to 99. During operation, when the life is set to 1 or more and the usage exceeds the entered number, Film count window will flash red.
  • Page 26 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Back to PGM selection Dark gray area covers common info in this process Tab for each step Light gray area covers polishing parameters and consumables info of each step (=Tab). ⑯ Fixed Height When this is ON, polishing is done in the fixed height (5.5mm).
  • Page 27 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) ⑱ File Edit File Edit will allow you to delete the process you are editing, or copy / move the process you are editing to another PGM No. Delete Delete the polishing PGM you are editing. Also, if the same PGM had been selected in the Operation, then it will be deleted.
  • Page 28 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Ref 3: Process entry with the barcode scanner In the PGM entry, you can also enter polishing holder P/N and consumable names: pad, film and liquid with the barcode scanner. On Appendix of the process manual, it contains a barcode list of our typical polishing holders and consumables.
  • Page 29 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Manual Polishing This is multi-timer manual polishing mode. First, you select pressure mode: DPC or IPC. And then, polishing parameters of time, speed and pressure value (when selected DPC) can be set in 4 different timers for Manual Polishing.
  • Page 30 Press "Data Transfer" on the Main menu and the following screen is appeared. In this function, you can transfer polishing process between SFP-560A3C / FA and USB. Data transfer of SFP-560A3C / FA is available only in all PGM (polishing processes) at once. Transferring polishing process from elder model SFP-560A2C-SP1 is also possible.
  • Page 31 Maintenance time and Height measurement and Clamp manual operation. The below explains each feature. Alarm "Alarm Check" indicates all alarm history of your SFP-560A3C / FA has sent out. The history can be transferred to USB memory for your record. "I/O Check" indicates all connecting status of each electric devices equipped in your polis.
  • Page 32 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Elapsed Polishing Time The "Elapsed polishing time" is accumulated polishing time since the polisher first started polishing, which cannot be reset. The "Polishing time" is the same as above, but can be rest. The time displayed is the polishing time since after last reset.
  • Page 33 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Clamp Manual Operation This feature is available only when logged on as Administrator. How to log on is explained on the section of Configuration. Long press (0.5 sec) of Set will allow you to clamp and unclamp the Auto clamp's clampers manually.
  • Page 34 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Security In order to change any settings in the Configuration, you need to log on as Administrator at first. To enter as Administrator, input password 1234. Please be sure to log OFF after your changes are done.
  • Page 35 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Language Setting By selecting the number shown in the red frame, you can select the language setting. The available languages are Japanese, English, Chinese and Spanish. Pressure Unit Setting You can select unit of pressure value between N and lb.
  • Page 36 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Repolishing Time Input Setting When this item is turned "Yes", the polishing time displayed on the operation screen becomes changeable and the preferred time can be entered. This is used when you want to perform additional polishing after a step is completed or whole process.
  • Page 37 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Film Limit Setting When the Interlock is ON, you are not allowed to use the polishing film beyond the entered film service life. You will need to reset the film usage to resume polishing.
  • Page 38 Remote Control Setting Origin Return Setting This setting is available only for SFP-560A3C-FA model that supports remote control. Please turn ON the setting when using remote control. For details, please refer to the "SFP Series Modbus Network Manual" in the separate manual.
  • Page 39 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Process End Pop-Up Setting This function can be used to display subsequent operation options (pop-up) after one polishing process cycle is completed. There are four modes to select: 0 to 3. When Select Mode is set to "0", No popup will be displayed.
  • Page 40 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Clamper Manual Operation Setting When this setting is turned ON, operator can lock and unlock the clamper manually on the Operation screen and the Manual polishing screen. As the clamper is dangerous device, that improper may result in serious injury, a warning message will be displayed and requires to press Yes to continue.

  • Page 41: Turntable Assembly

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 2.3 Turntable Assembly ◆ Turntable Structure The turntable rotates by 30W motor with reduction gear and also moves in eccentric circular motion and revolves by 50W motor with reduction gear. ◆ Maintenance for Turntable Assembly No maintenance is required on the turntable and on its assembly as a regular basis.
  • Page 42 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) ◆ Polishing Pad Several polishing pad types are available for various uses. Use only the pad specified for each purpose. The identification mark of each pad is on the center of its reverse side.

  • Page 43: Polishing Holder

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 2.5 Polishing Holder ◆ Polishing Holder Design There are two types of polishing holders; one for right-angled flat or right-angled convex (PC) polishing and the other for angled flat or angled convex (APC) polishing.

  • Page 44: Auto Clamping Unit

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 2.6 Auto Clamping Unit Air cylinder-operated Auto clamp units are located on the four corners of the baseplate. Auto clamp cover Clamper Clamper base Unlike conventional four posts type polishing machine, the SFP-560A3 / FA clamps polishing holder automatically.
  • Page 45 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Prohibited Action ・ Blowing compressed air to the service trench is prohibited even the water resistance rubber ring is installed. ・Because of the structure, there is no waterproof function around the service trench, so wipe off the surrounding water with a waste cloth.

  • Page 46: Instruction For Emergency (Er) And Alarm (Al) Messages

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 2.8 Instruction for Emergency (ER) and Alarm (AL) Messages. Emergency (ER) and Alarm (AL) Messages The followings are the list of Emergency and Alarm messages. When each message is appeared, please follow the instruction on each message.
  • Page 47 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Code Condition Electric-pneumatic regulator error Possibility of disconnection and/or some kind of regulator failure. Alarm (AL) Code Condition Low air pressure Please check air pressure connection / level. Low battery Please change the PLC battery.
  • Page 48 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) Code Condition Upper Limit Please check if the clamp levers are clamped or check if polishing holder is installed. Upper Limit Please check the length of ferrule. Ferrule might be polished too short.
  • Page 49 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) In addition to the above error messages, SFP-560A3C / FA displays the following error messages. Please check this when using Modbus communication. For details, please refer to the attached "Modbus TCP Connection Manual".
  • Page 50 Code Condition Displays a code when an error occurs in Modbus TCP communication.

  • Page 51: Troubleshooting

    SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1) 2.9 Troubleshooting When the machine does not function properly or does not function at all, please check the following points before you contact your service provider. Symptom Possible Cause and solution Power can not be on...
  • Page 52 IPC mode ⇒　Use DPC mode 2. Single fiber holders using IPC technology such as Seikoh Giken polishing holders for SC / FC / ST LC / MU /E2000 / D2.50mm ferrule / D1.25mm ferrule. ⇒　Use IPC mode 3. Fixed type holder Seikoh Giken holder not using IPC technology such as Fiber array, SMA905 etc.

  • Page 53: Limited Warranty On Polishing Machine

    3) Damages or defects resulted from the use of the inapplicable expendables and products those are not approved Seikoh Giken, ex: polishing film, polishing pads, polishing holder, etc. 4) Damages or defects resulted from the refurbishment or modification that is done by third parties other than Seikoh Giken.
  • Page 54 July, 2024 SFP-560A3C / FA Operation Manual FP-IM56A3CFA (Ver. 1.1)

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