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Summary of Contents for Bucher JM-3P22B
- Page 1 User Manual 60888212_00 JM-3P22B Supply unit...
- Page 2 Any revisions and technical advancements of our products are not automatically made available in a revised document. Bucher Automation AG shall not be liable for any errors either in form or content, or for any missing updates, as well as for any damage or detriment resulting from such failure.
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Page 3: Table Of Contents
Electrical isolation concept ....................28 Estimate of system capacity ......................29 4.5.1 Calculation of the maximum nominal output..............30 4.5.2 Reduction of the effective power ..................31 External line filter ........................... 31 4.6.1 Selection guide for line filters.................... 33 User Manual – JM-3P22B... - Page 4 6.12.1 TN and TT network......................62 6.12.2 IT network......................... 62 6.13 Connecting the supply voltages..................... 63 6.14 Control connections........................65 Maintenance............................66 Repairs ............................66 Storage and Shipment........................66 Return and Disposal ........................67 Service..............................68 Technical support .......................... 68 User Manual – JM-3P22B...
- Page 5 Bucher Automation AG Table of contents Spare parts and accessories........................ 69 Spare parts ............................ 69 Accessories ........................... 69 9.2.1 EtherCAT® cables......................69 9.2.2 External line filter ......................70 9.2.3 Line reactor........................70 9.2.4 Optional external brake resistors..................70 User Manual – JM-3P22B...
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Page 6: Introduction
For information on new revisions of this document, visit the download area on our website. This document is not subject to any updating service. Start | Bucher Automation - We automate your success. For further information refer to the following information products: –... -
Page 7: Typographical Conventions
ð The target after a list of instructions indicates reactions to, or results of these actions. Info Further information and practical tips In the info box you will find helpful information and practical tips about your product. User Manual – JM-3P22B... -
Page 8: Safety
Tab. 1: Directive EU - UK 2.2.2 Non-intended use Use of the Supply unit outside of the application areas given here or under operating ranges and ambient conditions other than those described in the documentation is considered non-intended use. User Manual – JM-3P22B... -
Page 9: Warnings Used In This Document
CAUTION Low risk Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Material damage Indicates a situation which, if not avoided, could result in malfunctions or material dam- age. User Manual – JM-3P22B... -
Page 10: General Safety Instructions
► Open the plug connections only in de-energized state. ► Install the device only in an environment where there is no risk of fire, without any flammable gases or vapors. ► Observe the specified limit values for voltage. ► Wire according to regulations. User Manual – JM-3P22B... - Page 11 ► If you belong to the above group of persons you must not be in the immediate vicin- ity of the device. ► Keep a minimum distance as specified below: 300 mm from a de-energized device, for example when doing installation work; 600 mm from an energized device running in normal operation. User Manual – JM-3P22B...
- Page 12 Inadequate accessories might cause damage to the product Parts and equipment from other manufacturers might impede the function of the device and cause damage to the product. ► Only use accessories recommended by Bucher Automation AG. User Manual – JM-3P22B...
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Page 13: Product Description
Bucher Automation AG Product description | 3 Product description The JM-3P22B supply unit was developed for the supply of devices of the JM-3000 series rev. B. NOTICE! Devices of the previous JM-3000 series cannot be combined with the new JM-3000 series rev. Design Fig. 1: Design... -
Page 14: Product Features
Status indication LEDs indicate the communication status of the device as well as the status of the voltage supply. Voltage The status LEDs are located in the upper part of the JM-3P22B front panel. Fig. 2: Status indication 3.3.1 Lighting patterns of the LEDs... -
Page 15: Function And Status Of The Leds
The Supply unit is in the precharg- ing phase, which may take several seconds. The Supply unit has been precharged and is connected to the power supply. Tab. 3: Function and status User Manual – JM-3P22B... -
Page 16: Nameplate
The main nameplate is located on the left side of the housing. Multiple rated equipment. See instruction manual Fig. 3: Main nameplate Company logo and address Mandatory sign Power data Certification mark Barcode serial number Serial number Software revision and various details Item number Model code number User Manual – JM-3P22B... -
Page 17: Fig. 4 Nameplate, Shortened
The shortened nameplate, located at the top of the front cover, provides access to the most important infor- mation when a device is installed. Fig. 4: Nameplate, shortened Model code number Serial number Barcode serial number Order code [} 18] User Manual – JM-3P22B... -
Page 18: Order Code
JetMove 3Pxx Module Options Order code Product class JM = JetMove Module Model series 3 = Series 3000 P = Passive supply unit Continuous power 10 = 10 kW 22 = 22 kW Device revision B = 1 Redesign (new item number) Options Supply voltage _ = 3 x 230-480 VAC... -
Page 19: Scope Of Delivery
In addition, the integrated braking resistor has the great advantage that no additional space is required as would be the case for an external braking resistor. – However, the braking power is limited for thermal reasons. See Power data [} 26]. User Manual – JM-3P22B... -
Page 20: Design Without 24-V Switching Power Supply Unit
Cooling system Current consumption of 24-V control sup- JM-3P10B Wall-mounted 0.7 A Cold Plate 0.4 A JM-3P22B Wall-mounted 1.0 A Cold Plate 0.5 A Tab. 4: Current consumption of 24-V control supply (A) A connection example can be found here [} 49]. User Manual – JM-3P22B... -
Page 21: Technical Specifications
This chapter contains information on both electrical and mechanical data as well as on operating data of the JM-3P22B device. Dimensions Parameter Dimensions (W x H x D) 110 x 310 x 241 mm Device JM-3P22B Tab. 5: Overview of components 27.5 Fig. 5: Dimensions of BG2 – wall mounting User Manual – JM-3P22B... -
Page 22: Fig. 6 Dimensions Of Bg2 - Cold Plate
Bucher Automation AG Technical Specifications | 4 27.5 188.5 Fig. 6: Dimensions of BG2 – cold plate Info CAD data For CAD data go to www.bucherautomation.com and navigate to the product page JM-3P22B > Downloads. User Manual – JM-3P22B... -
Page 23: Mechanical Specifications
61800-2, IEC 60721-3-3 class 3M1 Frequency 2 Hz ≤ f ≤ 9 Hz Constant acceleration Not applicable Degree of protection Device DIN EN 60529 Control cabinet min. IP4x, with use of safety func- tion STO min. IP54 Tab. 6: Mechanical specifications User Manual – JM-3P22B... -
Page 24: Environmental Conditions
Degree of pollution – Electronics Level 2 DIN EN 60664-1 Only non-conductive dirt occurs. However, temporary conductivity due to condensation may occur. Tab. 7: Environmental conditions User Manual – JM-3P22B... -
Page 25: Power Reduction At Increased Ambient Temperature
RJ45 jack Number of ports Bit rate 100 Mbit/s Auto-crossover Tab. 9: EtherCAT® interfaces X3 IN, X3 XC OUT "State" connection X6 Parameter Description Connectivity Plug-in terminal, 2-level Number of pins 6 (2x3) Type MCDN 1.5/3-G1-3.5 Manufacturer Phoenix contact User Manual – JM-3P22B... -
Page 26: Power Data
Peak power 2 x P for 1 s 25 kW 44 kW DC link capacitance (only JM-3PxxB) 840 μF Maximum permissible DC link capacitance JM-3000 + JM-3PxxB 4000 µF(1,360 + 840) max. Power dissipation P in interior 130 W Tab. 10: Data for JM-3P22B User Manual – JM-3P22B... -
Page 27: Tab. 11 Data For Bg2 Brake Chopper
Supply unit with integrated braking resistor Continuous braking power 150 W Peak braking power for max. 0.5 s 6 kW (After this time the device is switched off after I²t) Ohmic resistance of the integrated braking resistor 28 Ω Tab. 11: Data for BG2 brake chopper User Manual – JM-3P22B... -
Page 28: Electrical Isolation Concept
ϑ L1 L2 L3 Fig. 7: Electrical isolation concept Mains fuse for DC link supply Mains fuse for switching power supply unit Mains contactor (optional) Line reactor (accessory) Line filter (accessory) Supply unit Servo amplifier Control cabinet User Manual – JM-3P22B... -
Page 29: Estimate Of System Capacity
Tab. 12: Potential references of individual connections Estimate of system capacity This section includes one example each of calculating the maximum available nominal output in the DC link of an axis system and estimating the nominal output power of a servo amplifier. User Manual – JM-3P22B... -
Page 30: Calculation Of The Maximum Nominal Output
With a maximum motor voltage of 326 V (depending on the type of modulation), the available output power for an axis with 12 A is calculated as follows: 326 V x 12 A x √3 = 6.78 kW The available output power of one axis is 6.78 kW. User Manual – JM-3P22B... -
Page 31: Reduction Of The Effective Power
1.5 x I 5.7 mA 16 W 0.5 mm … 16.0 mm for 60 s 2.0 Nm … 2.3 Nm JEMC53.240-UR 24.5 mA 13.6 W 2 x I JEMC53.600-UR 43 mA 14.3 W for 10 s 3 x I For 100 ms Tab. 15: Technical data – external line filter User Manual – JM-3P22B... -
Page 32: Tab. 16 General Technical Data - Three-Phase Line Filters
3) rms value of the leakage currents to IEC 60939 (2009) at 50 Hz and rated voltage with 2 % asymmetry. The leakage current can be further increased by the device from which interference is being suppressed. 4) If the supply frequency = 60 Hz, the power loss is about 10 % higher! User Manual – JM-3P22B... -
Page 33: Selection Guide For Line Filters
JEMC25.240-UR Category C3 Clock frequency JEMC25.120-UR JEMC25.240-UR JEMC25.600-UR [kHz] JEMC25.120-UR JEMC25.240-UR JEMC25.600-UR Tab. 17: Power input current I ≤ 25 A Max. motor line length [m] Category C2 Clock frequency JEMC53.120-UR JEMC53.240- JEMC53.600-UR [kHz] JEMC53.240-UR JEMC53.600-UR JEMC53.240-UR JEMC53.600- User Manual – JM-3P22B... -
Page 34: In ≤ 25 A
The sum of the motor cable lengths is 6 x 4 m = 24 m, column "30" must be selected. – Residential environment = category C2 – Maximum clock frequency = 8 kHz – The recommended line filter is JEMC25.240-UR For part numbers of the net filters click here [} 70]. User Manual – JM-3P22B... -
Page 35: Tances
Typical application scenarios and capacitances of the Bucher Automation motor cables and motors were therefore assumed for the development of the filters, from which typical total capacitances are derived. The filters are designed for these total capacitances. The following details apply to the Bucher Automation Motion components: –... -
Page 36: Line Reactor
NOTICE! If the nominal output of the supply units of components 1 and 2 are not utilized, smaller line reactors can also be used, adapted to the respective power inlet current. For the item numbers of the line reactors click here [} 70]. User Manual – JM-3P22B... -
Page 37: Mechanical Installation
Bucher Automation AG Mechanical installation | 5 Mechanical installation This chapter describes how to install and remove the JM-3P22B. WARNING Non-observance of safety instructions may result in injuries or physical damage ► Prior to assembling and installing the device, read and follow the safety precautions and restrictions of use as set out in the Safety chapter. -
Page 38: Order And Arrangement
NOTICE! The supply unit must always be mounted to the left of the servo amplifiers. The most power- ful servo amplifier should be close to the supply unit. With twin-axis and triple-axis servo amplifiers, the total power counts. User Manual – JM-3P22B... -
Page 39: Mounting Distances And Cooling
Mounting distance in front ≥ 300 mm The determining factor for the mounting distance below is the mains connection cable of the supply unit: Bending radii of the connection cable approx. 150 … 200 mm Depending on the cable design Tab. 21: Mounting distances User Manual – JM-3P22B... -
Page 40: Wall-Mounted
Fig. 9: Cooling by an unobstructed flow of air Wall-mounted For wall mounting of the JM-3P22B, follow the steps below: ü The contact surface must be bare metal and conductive. 1. Arrange the devices on the mounting plate as shown in the illustration. -
Page 41: Fig. 10 Rear Panel With Heat Conducting Film
Dirt between the cooler and rear of the device will adversely affect thermal transfer and cause the device to overheat. ► Make sure that there is no dirt between the cooler and the rear of the unit during in- stallation. User Manual – JM-3P22B... -
Page 42: Dismantling
Bucher Automation AG Mechanical installation | 5 For cold plate mounting of the JM-3P22B, follow the steps below: ü The surface of the cooler is free of drilling chips or other contaminants. 1. Arrange the devices on the mounting plate as shown in the illustration. -
Page 43: Fig. 11 Ext. Dimensions Line Filter
Dimensions JEMC53.120-UR JEMC53.240-UR JEMC53.600-UR Height 310 mm Width 55 mm Depth 220 mm Housing 260 mm Distance be- 324.6 mm tween terminals Total height 365.3 mm 300 mm Mounting holes Ø 5.3 mm Weight 4.1 kg 4.8 kg 5.9 kg Tab. 23: Dimensions – JM-3P22B external line filters User Manual – JM-3P22B... -
Page 44: Fig. 12 Mounting The Shield Connecting Bracket On The Line Filter
3. Mount the shielded cable on the shielding bracket (K) with shield clamps and fasten it onto the bottom of the line filter with the enclosed screws. 4. Attach the line filter to the fastening screws and tighten the fastening screws tightly. User Manual – JM-3P22B... -
Page 45: Electrical Connection
Applicable documents When installing the supply unit within the multi-axis system, the operating instructions of the other devices (servo amplifier, controller, etc.) as well as the Functional Description of Integrated Safety Function S1 must be observed. User Manual – JM-3P22B... -
Page 46: Installation To Emc Rules
Parts and equipment from other manufacturers might impede the function of the device and cause damage to the product. ► Use only connecting cables of other manufacturers that are at least equivalent. ð However, Bucher Automation AG cannot guarantee stable and safe operation with such cables. Grounding measures –... -
Page 47: Connection Example With Integrated Switching Power Supply Unit
≥ 170 μF/kW (for 3 x 230 V) relative to the highest occurring rated power must be maintained. See Power data [} 26]. ► The supply unit does not protect the upstream components (3, 5, 6) against thermal and electrical hazards. Take appropriate protective measures. User Manual – JM-3P22B... -
Page 48: Fig. 14 Connection Example Of Variant With Integrated Switching Power Supply Unit
AC mains connection (power supply) AC mains connection (24-V switching power supply unit) DC link busbar 24 V DC busbar (PELV) Supply unit Servo amplifier Control cabinet External braking resistor with temperature monitoring Mounting plate Mounting plate grounding PE protective conductor connector User Manual – JM-3P22B... -
Page 49: Connection Example With External Switching Power Supply Unit
Mains fuse for external switching power supply unit Mains contactor (optional) Line reactor (accessory) Line filter (accessory) Mains connection for power supply External switching power supply unit 24 V DC JM-3000B supply unit External braking resistor Mounting plate Mounting plate grounding Device grounding User Manual – JM-3P22B... -
Page 50: Overview Of Connections
X2: 24 V control supply output via terminals; also 24 V input if no built-in PSU X1: Braking resistor connection Bonding screw X8: Power supply input for DC link voltage X7: AC power supply unit for built-in PSU on JM-3PxxB-P1xxxx model variant User Manual – JM-3P22B... -
Page 51: Connections X3 - Rt-Ethernet Coupler And Cross Communication
Accessories [} 70]. The internal braking resistor must then be disconnected and isolated from connection X1. Then connect the external braking resistor to X1. The temperature monitoring of the external braking resistor must be integrated. User Manual – JM-3P22B... - Page 52 (Klixon) in the braking resistor must at least have basic insulation in accor- dance with EN61800-5-1 to the resistor body with mains potential. ► In case of overtemperature, the supply unit must be disconnected from the mains. User Manual – JM-3P22B...
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Page 53: Fig. 19 Braking Resistor Connection With Temperature Monitoring
NOTICE! If no temperature monitoring is connected, the X1-ϑ connections must be bridged! Cable shield connection (for shield lug) ► Connect the PE connection of the braking resistor to the "Top" PE bolt on the device. Tab. 24: Specification X1 User Manual – JM-3P22B... -
Page 54: Block Diagram - External Braking Resistor
Electrical connection | 6 6.6.1 Block diagram – external braking resistor Fig. 20: Braking resistor connection with thermal contact (X1) Supply unit Optional external JBR braking resistor with thermal contact (Klixon) on connecting terminal X1 Mounting plate (grounded) User Manual – JM-3P22B... -
Page 55: Connection X2
Tab. 25: Specification X2 NOTICE! The same switching power supply unit is installed in both supply units BG1 and BG2. The technical data are therefore identical. Connection X5 RO02CO RO02NO Fig. 22: X5 relay contact connection Not used! User Manual – JM-3P22B... -
Page 56: Connection X6
► Make sure there is good and solid contact for all connections so they cannot come loose by themselves. ► Check all power connections at regular intervals. User Manual – JM-3P22B... -
Page 57: Fig. 24 Protective Conductor Connector Of The Jm-3000 System
Servo amplifier Line reactor Line filter Grounding in series from below Alternative ground connection from above Connect the devices with the PE metal bridges included with delivery. The connection can be made from below or above. User Manual – JM-3P22B... -
Page 58: Fig. 25 Connection Of The Jm System With Double Pe Cables
4. Always observe the respective local and national regulations and conditions. The minimum cross-section of the protective grounding conductor must meet the local safety regulations for protective grounding conductors in equipment with a high leakage current. User Manual – JM-3P22B... -
Page 59: Ac Mains Connection (Power Supply)
Line with shield Series protective conductor connector For interference suppression of the JM-3000 system, provide an optimized filter from Bucher Automation for connection X8 (Line IN) of the supply unit. The supply current on the one hand and the sum of the motor cable lengths on the other are decisive for di- mensioning. -
Page 60: Connection X8 - Ac Mains Connection
Therefore, operate the multi-axis system only with a type B residual cur- rent device (RCDs) for AC residual currents, pulsating and smooth DC residual currents suitable for drive controller operation (see IEC 60755)! User Manual – JM-3P22B... -
Page 61: Connection X7 - Ac Mains Connection 24-V Switching Power Supply Unit
► To ensure device safety to EN 61800-5-1, use mains fuses with duty class gG that disconnect the device from the mains in the event of a fault. Terminal Designation Fuse X7/L1, L2 JM-3P22 (BG2) 2 x 6 A (gG) Tab. 31: Mains fusing User Manual – JM-3P22B... -
Page 62: Operation In Special Networks
Electrical connection | 6 6.12 Operation in special networks Before you use power grid types that differ from TN and TT power grids, please contact Bucher Automation Technical support [} 68] will inform you about boundary conditions that must be observed (such as comply- ing with the EMC Directive, effects on CE and safety functions, etc.). -
Page 63: Connecting The Supply Voltages
► Only use accessories recommended by Bucher Automation AG. The JM-3P22B has separate voltage supplies for the control unit and for the DC link. – The control unit receives its 24 V supply voltage via the upper busbar (+24 V DC and GND) from the switching power supply integrated into the supply unit or from the 24 V DC power supply unit in the con-... -
Page 64: Fig. 30 Busbar Connection For Dc Link Supply
1. Insert one of them in the front panel all the way to the left outside or right outside. 2. Then close the front panels. ð The rail elements are touch-proof. User Manual – JM-3P22B... -
Page 65: Control Connections
X3 XC OUT [} 51] and X5.1 EtherCAT® inter- faces . 3. Wire the programmable relay contact X6 [} 56] as well as the test pulse outputs TP01 and TP02 as re- quired. 4. Check all connections again! User Manual – JM-3P22B... -
Page 66: Maintenance
In case of damaged packaging inspect the device for any visible damage, and inform your freight forwarder and the Bucher Automation AG of the damage caused during shipment. If the device is damaged or has been dropped, it is strictly forbidden to use it. -
Page 67: Return And Disposal
Bucher Automation AG Maintenance | 7 Return and Disposal Disposal options Return your Bucher Automation AG product to us for proper disposal. Visit our website for detailed informa- tion and to download the required Returns form. Meaning of WEEE icon Fig. 31: WEEE icon –... -
Page 68: Service
In case of questions, suggestions, or issues, please contact our experts from Technical Support. You may reach out by phone or through the contact form on our homepage: Technical Support | Bucher Automation - We automate your success. Or email us: support@bucherautomation.com... - Page 69 Inadequate accessories might cause damage to the product Parts and equipment from other manufacturers might impede the function of the device and cause damage to the product. ► Only use accessories recommended by Bucher Automation AG. Spare parts Scope of delivery...
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Page 70: Fig. 32 Example Of An Ethercat® Cable Connection
Up to 240 m 60880640 JEMC53.600-UR Up to 600 m 60880642 9.2.3 Line reactor Type Description Item number JLR34.44-UR Line reactor for JM-3P22B 60880602 9.2.4 Optional external brake resistors Type External Nominal power Peak Assignment of Item number power supply unit JBR039.02.540-UR 39 Ω... - Page 71 Fig. 29 Supply voltage busbar ........................63 Fig. 30 Busbar connection for DC link supply....................64 Fig. 31 WEEE icon – crossed out trash can ....................67 Fig. 32 Example of an EtherCat® cable connection ................... 70 User Manual – JM-3P22B...
- Page 72 Tab. 19 Total leakage capacitances on line filters................Tab. 20 Key ............................Tab. 21 Mounting distances........................ Tab. 22 Dimensioning of the cooler ....................Tab. 23 Dimensions – JM-3P22B external line filters ................ Tab. 24 Specification X1........................Tab. 25 Specification X2........................Tab. 26 X6 specification ........................
- Page 73 Bucher Automation AG Thomas-Alva-Edison-Ring 10 71672 Marbach/Neckar, Germany T +49 7141 2550-0 info@bucherautomation.com www.bucherautomation.com...
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