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Summary of Contents for Bucher JMX-15P11-R1A0
- Page 1 User manual 60887566_00 JMX-15P11-R1A0 Supply unit...
- Page 2 Bucher Automation AG has created this document with the requisite care and based on the current state of tech- nology. Changes and further technical developments to our products are not automatically made available in a revised document. Bucher Automation AG shall accept no liability or responsibility for errors of content or form, missing updates or any damage or disadvantages arising therefrom.
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Page 3: Table Of Contents
Dismantling the supply unit......................... 27 Electrical connection ..........................28 Power supply ............................30 6.1.1 Connection of voltage supply and RTO contact ..............30 Block diagram............................. 31 Test installation........................... 31 Connection example........................... 33 6.4.1 Line cross-sections........................ 34 Input connection ..........................34 User manual – JMX-15P11-R1A0... - Page 4 Preconditions......................... 49 Error list .............................. 51 10 Service................................. 56 10.1 Customer service..........................56 11 Maintenance..............................57 11.1 Repairs ............................... 58 11.2 Storage and shipment ........................58 11.3 Return and disposal..........................58 12 Order code ..............................59 User manual – JMX-15P11-R1A0...
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Page 5: Introduction
For information on new revisions of this document, visit the download area on our web- site. This document is not subject to any updating service. Start | Bucher Automation - We automate your success. For further information refer to the following information products: –... -
Page 6: Safety
2.2 Purpose 2.2.1 Intended use The supply unit JMX-15P11-R1A0 is a component designed for installation in industrial and commercial plants and machines. Installation is only permitted in stationary equipment. The JM-15 series multi-axis mo- tion system consists of at least one supply unit and at least one servo amplifier. In mo- tor operating mode, the supply unit draws power from the supply network and provides it to the connected servo amplifiers via the DC link. -
Page 7: Warnings Used In This Document
CAUTION Low risk Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Material damage Indicates a situation which, if not avoided, could result in malfunc- tions or material damage. User manual – JMX-15P11-R1A0... -
Page 8: General Safety Instructions
► Operate the device according to the specification. Never ex- ceed the maximum speed. ► Do not use any damaged devices. ► Turn off the device immediately if the temperature is too high. User manual – JMX-15P11-R1A0... - Page 9 ► You must not be in the immediate vicinity of the device if you belong to the above group of persons. ► As an affected person, maintain a minimum distance of 300 mm from the device. User manual – JMX-15P11-R1A0...
- Page 10 Vibrations or insufficient tightening torques can lead to loose power connections. This can lead to fire damage, defects in the device or malfunctions. ► Tighten all power connections to the specified tightening torques. ► Check all power connections at regular intervals, especially after transport. User manual – JMX-15P11-R1A0...
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Page 11: Product Description
Bucher Automation AG Product description | 3 3 Product description The JMX-15P11-R1A0 supply unit was developed for the supply of drives of the JMX series. The software with which the JMX-15P11-R1A0 supply unit is equipped is divided into two types: –... -
Page 12: System Overview
Ethernet TCP/IP Ethernet TCP/IP JetSym EtherCAT EtherCAT ® ® ® EtherCAT bus node JX3-BN-EC Controller JC-440MC Supply Line filter JMX-15Pxx JEMCxx.xxx-UR Servo amplifier Klemmkasten Terminal box JM-3000 Servo motor Distributed drive 1-cable technology JMXyy-15xxx Fig. 1: System overview User manual – JMX-15P11-R1A0... -
Page 13: Design
Socket X5: I/O interface, RTO contact Socket X6: RS485, n. c.* Socket X8: Output power for channel CH2 Socket X7: Output power for channel CH1 LEDs Socket X3: 24 V supply of the controller *n. c. = not connected (= no function) User manual – JMX-15P11-R1A0... -
Page 14: Product Features
Bucher Automation AG Product description | 3 3.3 Product features – The JMX-15P11-R1A0 was developed for the supply of drives of the JMX series – Built-in overcurrent protective devices – The DC voltage properties of the DC link are suitable for drives of the JMX series –... -
Page 15: Status Display Leds
No voltage, one or several errors ac- tive OFF --- CPU not working Green CPU in firmware mode Orange CPU in boot mode CPU in reset OFF --- Contact open Green Contact closed Tab. 2: Interpretation of the status of the LEDs User manual – JMX-15P11-R1A0... -
Page 16: Nameplate
Maximum output power OutMax Maximum output current OutMax Control voltage Power consumption on control voltage side Ambient temperature Hardware revision Degree of protection Serial number Barcode of the serial number Item number Item name (see Order code [} 59]) User manual – JMX-15P11-R1A0... -
Page 17: Scope Of Delivery
Quantity JMX-15P11-R1A0 60886837_00 Phoenix connector plug 3-pin 4-pin 3-pin 6-pin 2-pin 2-pin USB stick with complete documentation Cables are not included in the scope of delivery. Cables and other accessories are available from Bucher Automation AG. User manual – JMX-15P11-R1A0... -
Page 18: Technical Data
This chapter contains electrical, mechanical data and operating data of the JMX-15P11-R1A0. 4.1 Dimensions 270.3 258.1 82.5 Fig. 6: Dimension in mm INFO CAD data CAD data of the device can be found in the download area of our homepage. User manual – JMX-15P11-R1A0... -
Page 19: Mechanical Specifications
System voltage (rated 300 V max voltage between phase Installation category III and ground) Input voltage range 180 … 520 V (50/60 Hz) Mains voltage unbal- < 3 % of input voltage ance Short circuit rated cur- 5 kA max rent of the line Line filter Integrated User manual – JMX-15P11-R1A0... -
Page 20: Tab. 4 Power Range Data
11.3 kW 11.3 kW power Output power pulse 13 kW 22.6 kW 22.6 kW (≤ 5 s) Current of each individ- 20 A ual output channel DC link capacity 1000 µF Heat dissipation 100 W (w/o consideration of braking chopper power dissipation) Tab. 4: Power range data User manual – JMX-15P11-R1A0... -
Page 21: Tab. 5 Values Of Control Range
Type of plug Phoenix PC 16/ 4-ST-10,16 (1967391), power range female socket X2 Number of pins Line cross-section 0.75 … 16 mm Tightening torque 1.7 … 1.8 Nm Rated voltage 1000 V Rated current 76 A Tab. 7: Voltage supply power range socket X2 User manual – JMX-15P11-R1A0... -
Page 22: Tab. 8 Voltage Supply Control Range Socket X3
24 V applied to X3). Galvanic isolation via opto-isolators Protection Reversal of polarity, additional overvoltage and short circuit for the outputs RTO contact Max. voltage (OFF) 30 V Max. current (ON) 1 A Protection against short circuit Not available User manual – JMX-15P11-R1A0... -
Page 23: Fig. 7 Example Of Rto Contact Wiring
Description / Value sockets X7 and X8 Type of plug Phoenix IPC16/2-ST-10,16 (1969373), fe- male Number of pins Line cross-section 0.75 … 16 mm Tightening torque 1.7 … 1.8 Nm Rated voltage 1000 V Rated current 76 A Tab. 10: Output power sockets X7 and X8 User manual – JMX-15P11-R1A0... -
Page 24: Torque Reduction
90 °C. Thermal protection is not activated if the output current reaches the nominal value, the ambient temperature does not exceed 40 °C and the braking resistor does not generate excessive heat. User manual – JMX-15P11-R1A0... -
Page 25: Environmental Conditions
Degree of pollution – elec- Level 2 DIN EN 61131-2 tronic environment Only non-conductive pollution occurs. Occasionally, however, temporary conductivity due to condensation is to be expected. Tab. 11: Environmental conditions User manual – JMX-15P11-R1A0... -
Page 26: Mechanical Installation
5.1 Installing the supply unit Perform the following steps to install the JMX-15P11-R1A0: Hold the JMX-15P11-R1A0 vertical on the mounting plate of the control cabinet. Ensure that the distance above and below the supply unit is 100 mm. Maintain a distance of at least 50 mm on both sides. -
Page 27: Dismantling The Supply Unit
5.2 Dismantling the supply unit Perform the following steps to dismantle the JMX-15P11-R1A0: Disconnect the JMX-15P11-R1A0 from all possible sources of supply. Unscrew the four fastening screws halfway. Lift the supply unit slightly and remove it from the fastening screws. -
Page 28: Electrical Connection
This might result in fatal accidents, serious personal injury and/or material damage. ► Before turning on the power supply, always make sure that the braking resistor is plugged into connection X1 and config- ured correctly. User manual – JMX-15P11-R1A0... - Page 29 ► Do not make the connection for the power supply until after the wiring and the protective devices connected by it are cor- rectly dimensioned. ► Ensure that the protective devices at the input of the supply unit have adequate interrupt rating. User manual – JMX-15P11-R1A0...
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Page 30: Power Supply
Connect the voltage supplies and the RTO contact as shown in the following fig- ure. THREE POWER PHASE LINE SUPPLY EXTERNAL +24V POWER +24V SUPPLY 24Vdc Example enable EMERGENCY drives STOP Out0 Out1 Out2 contact internal R brake external Fig. 11: Connection of power supply and RTO contact User manual – JMX-15P11-R1A0... -
Page 31: Block Diagram
Power contactor controlled via the RTO contact (Ready To Operate) (see Connec- tion example [} 33]) – Braking resistor connection ► Make sure connection X1 of the braking resistor is configured correctly and plugged into the system (see Connection X1 – braking resistor connection [} 42]). User manual – JMX-15P11-R1A0... - Page 32 – Wait for the operating state before releasing the output load (e.g. servo motors) to avoid undervoltage errors or an excessive HVDC ripple. This status can be checked by means of the logical state of the digital output OUT0 (see HVDC Ready [} 44]). User manual – JMX-15P11-R1A0...
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Page 33: Connection Example
SUPPLY Acknowledge POWER AC output load CONTACTOR Example: Enable Internal Drives BRAKING Resistor Three phase Emergency VAC-IN Example: Enable Drives +HVDC -HVDC OUT0 HVDC-OUT LOAD LOAD LOAD Generate current Regenerate current +HVDC -HVDC Fig. 13: Connection example User manual – JMX-15P11-R1A0... -
Page 34: Line Cross-Sections
Check whether the value of the supply voltage at the plug of the control section is sufficient. Make sure that this range is observed, especially when using a long mains cable. If necessary, compensate for any voltage drop in the cable by connecting a higher voltage upstream. User manual – JMX-15P11-R1A0... -
Page 35: Fuses
The control section is equipped with a NON-REMOVABLE (and non-resettable) fuse. If the fuse blows, the electronics have most probably been damaged. ► In this case, please contact Bucher Automation AG. Power section There are no internal fuses in the power section. An external fuse upstream of each in- put line is recommended. -
Page 36: Output Connection
Connection to one output channel (where the other channel is free of load) – Separate connection of the two output channels – Parallel connection of the two output channels Correct parallel connection is shown in the following figure. +HVDC -HVDC Fig. 15: Parallel connection of the output channels User manual – JMX-15P11-R1A0... -
Page 37: Incorrect Connections
– The cable is 1 m … 30 m long. In this case, connect the cable shield to the housing with a conductive cable clamp attached to the lower bracket. When using cable lengths greater than 30 m, please contact Bucher Automation Notes on connection ►... -
Page 38: Fig. 17 Incorrect Connections Diagram 2
HVDC Fig. 17: Incorrect connections diagram 2 Parallel connection of any power supply unit is forbidden. – In unfavorable cases, the regenerative currents may be asymmetrical and lead to overloading of the power outputs or cause damage. User manual – JMX-15P11-R1A0... -
Page 39: Charging Circuit And Start Phase
∆V1 (= difference between VBRIDGE and HVDC) must be less than or equal to 50 V. – If this is the case, the start phase is finished and the power supply moves to the next phase (OPERATIONAL logic state). User manual – JMX-15P11-R1A0... -
Page 40: Fig. 18 Normal Start Example With 400 Vac Input Voltage
(Internal circuit ripple exceeds the limit value of the power section Error list [} 51]). Other malfunctions may also occur during the charging phase. The most likely one is overloading of the charging circuit. Error list [} 51] User manual – JMX-15P11-R1A0... -
Page 41: Protective Conductor Connection
[} 34]. ► Observe the local regulations for the grounding connection. Position / Pin Diagram Description Screw for fixing the protective conductor on the top of the housing Grounding Fig. 19: Protective con- Tab. 13: Protective conductor ductor connection User manual – JMX-15P11-R1A0... -
Page 42: Connection X1 - Braking Resistor Connection
To use the internal √ braking resistor, short- Internal circuit pins 1 and 2. √ ► To use the external External braking resistor, con- nect it between pins 2 and 3. Tab. 14: Pin assignment of socket X1 User manual – JMX-15P11-R1A0... -
Page 43: Connection X2 - Three-Phase Voltage Supply
Bucher Automation AG Electrical connection | 6 6.11 Connection X2 - three-phase voltage supply Interface Connect the following to socket X2: – Voltage supply of the supply unit JMX-15P11-R1A0 Fig. 22: Socket X2 Assignment Signal Description > ELV Phase 1 of the three-phase √... -
Page 44: Connection X5 - I/O Interface
AC voltage is present at the system input and is higher than the expected minimum value. – The delay time for displaying the voltage state is approx. 20 ms. Malfunction 6.13.1.4 – Output OUT2 indicates the error state of the power supply. User manual – JMX-15P11-R1A0... -
Page 45: Rto Contact
RTO contact – The RTO contact is used to activate/deactivate the contactor upstream of the LINE input (L1, L2 and L3 of connection X2) to the JMX-15P11-R1A0. – The RTO contact is isolated (opto-isolated) from the other internal circuits. –... -
Page 46: Control Elements
Risk of injury due to electric shock Turning off the capacitor represents non-compliance with EMC standards. ► Therefore, always disconnect the input line before using SW1. NOTICE! The factory set position of SW1 is the one with the capacitor connected to ground. User manual – JMX-15P11-R1A0... -
Page 47: Logical States Of The Power Supply Unit
The RTO contact is closed and the VAC input voltage regu- lated. The next state is reached only if an input voltage is de- tected within the functional limits, otherwise the VAC remains in the WAIT state. User manual – JMX-15P11-R1A0... -
Page 48: Tab. 19 Description Of Logical States
RTO contact is opened. When the power supply is restored, the power supply unit switches to the "NO 24V IN" state and signals the "Input voltage missing at the control section" error. Tab. 19: Description of logical states User manual – JMX-15P11-R1A0... -
Page 49: Errors And Warnings
Errors and warnings | 9 9 Errors and warnings The power supply unit of the JMX-15P11-R1A0 has a few monitoring functions for its physical variables (voltage, current, temperature, etc.) to ensure correct operation and to protect the connected electronic devices. The error state signal is displayed by the... -
Page 50: Tab. 20 Estimation Of The Maximum Discharge Time Of The Accumulated Energy
Device energy overload ex- 0.17 s 17 s ceeds the limit values at channel 1 Device energy overload ex- 0.17 s 17 s ceeds the limit values at channel 2 Tab. 20: Estimation of the maximum discharge time of the accumulated energy User manual – JMX-15P11-R1A0... -
Page 51: Error List
HVDC which can trigger this error). Check that the overload conditions are met at the output line (HVDC). User manual – JMX-15P11-R1A0... - Page 52 (20 A for JMX-15P11; 40 A for JMX-15P23) Energy overload of the brake √ √ The energy supplied by the overvoltage pro- circuit tective circuit exceeds the maximum value. ► Check how frequently the brake circuit engages. User manual – JMX-15P11-R1A0...
- Page 53 ► Make sure that loads are not applied to output connections X7 and X8 during start-up (the output load must be mainly capacitive during this procedure). User manual – JMX-15P11-R1A0...
- Page 54 The power supply unit cannot be used be- cause the parameter set that characterizes it is not valid and cannot be recovered by the user. ► Return for repairs, please contact Bucher Automation AG. Energy overload of the device √ √...
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Page 55: Tab. 21 Error List
Automation AG. IGBT feedback error in the √ Short circuit malfunction detected in the IGBT brake circuit brake circuit. ► Check the connections of braking resis- tor X1 or contact Bucher Automation AG. Tab. 21: Error list User manual – JMX-15P11-R1A0... -
Page 56: Service
To contact them, please call our technical hotline or use the contact form on our homepage: Technical hotline | Bucher Automation - We automate your success. You are also welcome to send an e-mail to our technical hotline: hotline@bucherautomation.com... -
Page 57: Maintenance
Replace of the HVDC power choke power range With power After 30000 h at 40 °C choke JMX-15P11 = inductance 1.2 mH 25 A JMX-15P23 = inductance 0.58 mH 50 A Fans internal Only JMX-15P23 Replace After 90000 h External After 200000 h Tab. 22: Maintenance plan User manual – JMX-15P11-R1A0... -
Page 58: Repairs
In case of damaged packaging inspect the device for any visible damage, and inform your freight forwarder and the Bucher Automation AG of the damage caused during shipment. If the device is damaged or has been dropped, it is strictly forbidden to use it. -
Page 59: Order Code
Rated current that can be supplied to the 20 A output (11.3 kW @ 400 VAC input) Rated current that can be supplied to the 40 A output (22.6 kW @ 400 VAC input) Internal Internal braking resistor included (120 W) braking resistor Hardware version Tab. 23: Order code User manual – JMX-15P11-R1A0... - Page 60 Socket X5 ............................. 44 Fig. 25 Sockets X7 and X8 ..........................45 Fig. 26 Grounding capacitor switch SW1 ......................46 Fig. 27 Diagram of logical states ........................47 Fig. 28 WEEE icon – crossed-out trash can..................... 58 User manual – JMX-15P11-R1A0...
- Page 61 Tab. 18 Pin assignment of sockets X7 and X8 ..................Tab. 19 Description of logical states......................Tab. 20 Estimation of the maximum discharge time of the accumulated energy ........Tab. 21 Error list ............................Tab. 22 Maintenance plan ........................Tab. 23 Order code..........................User manual – JMX-15P11-R1A0...
- Page 62 Bucher Automation AG Thomas-Alva-Edison-Ring 10 71672 Marbach/Neckar, Germany T +49 7141 2550-0 info@bucherautomation.com www.bucherautomation.com...
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