CONTENTS OF THE MANUAL. Page SPECIFICATIONS OF MAGNETIC DRILLING MACHINE SAFETY PROCEDURES OPERATING INSTRUCTIONS EXTENSION CABLE SELECTION MOUNTING OF CUTTERS REMEDIES FOR HOLE MAKING PROBLEMS SPEED SELECTION HANDLE OPERATION CIRCUIT [10] GIB ADJUSTMENT -- Patented PART LIST [11] List of Contents with Magnetic Drill Unit CheckList Operator's Manual YES/NO...
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[1] SPECIFICATIONS OF MAGNETIC DRILLING MACHINE [ MAGPRO100M30 ] Maximum hole cutting capacity in .2/.3C steel =Cutting 100mm dia. x 75mm deep, Motor Unit Voltages 220/240V(100/110V),50/60Hz Power Consumption (input) 2,000 W Magnet Size 210 x 105 x 70 mm Magnet Force at 20°C with 20mm minimum plate thickness The use on any material less than 20mm thick will progressively reduce the magnetic performance.
READ BEFORE USING THE MACHINE [2] SAFETY PROCEDURES When using electrical tools, basic safety precautions should always be ● followed to reduce the risk of electric shock, fire, and personal injury. Do NOT use in wet or damp conditions. Failure to do so may result in ●...
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With a gloved hand, and after switching off, remove any swarf which ● might have gathered around the cutter and arbor before proceeding with the next hole. Before operating the machine, always remove tie, rings, watches and any ● loose adornments which might entangle with the rotating machinery. Should the cutter become 'fast' in the workpiece, stop the motor ●...
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[3] OPERATING INSTRUCTIONS Keep the inside of the cutter clear of swarf. It restricts the operating depth of ● cutter. Ensure that the coolant bottle contains sufficient cutting oil to complete the ● required operating duration. Refill as required. Occasionally depress the pilot to ensure cutting fluid is being correctly metered. ●...
[4] EXTENSION CABLE SELECTION The machines are factory fitted with a 2 metre length of cable having three conductors 1.5mm² LIVE, NEUTRAL and EARTH. If it becomes necessary to fit an extension cable from the power source, care must be taken in using a cable of adequate capacity. Failure to do so will result in a loss of traction by the magnet and a reduction of power from the motor.
[6] REMEDIES FOR HOLE MAKING PROBLEMS Problem Cause Remedy 1) Magnetic Material being cut may Attach an additional piece of metal base won't hold be too thin for efficient under work-piece where magnet will be effectively holding of magnet located, or mechanically clamp magnetic base to work-piece Swarf or dirt under Clean magnet...
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Problem Cause Remedy 3) Excessive Incorrectly re-sharpened, Re-sharpen or replace drilling pressure worn or chipped cutter required. Coming down on swarf Clean work-piece. lying on surface of work- Take care not to start a cut on piece swarf Gibs out of adjustment or Lubricate gib and/or adjust lack of lubrication grub screws...
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Insufficient use of cutting Fill arbor with an oil of light oil or unsuitable type of viscosity and check to be sure oil is being metered into cutter when pilot is depressed. not, check pilot groove and arbor internally for dirt or apply oil externally.
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[7] SPEED SELECTION—Speed Adjustable with volume switch 1. Method of Gear Change The machines are equipped with a mechanical four-speed gearbox. Please just turn the lever to the right or left to change gear. It is not necessary to set the gear in neutral to change gear.(patented) 2.
[8] CONTROL PANEL ① MAGNET SWITCH : Main switch of Machine ②SPEED : - HI: GEAR RPM - LO : Electronic RPM, About 75% of HI ③ ROTATION SWITCH - FOR : Forwarding (CW:Clock Wise) - REV.: Reverse (CCW:Counter Clock Wise) ④...
[9] CIRCUIT Mag Drill Circuit Diagram WARNING - THIS APPLIANCE MUST BE EARTHED! Insulation Resistance Test With the magnet switch in the ON position, apply a voltage of 1.5kv between the live connection on the mains plug and the frame of the machine for a duration of 7 seconds.
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[10] SLIDE & GIB ADJUSTMENT -- Patented 1. New Sliding System : Machines have very exotic and stable sliding system. It consists of 3 main parts ; Slide Board, Precisely ground Rail Bar & Adjustment Gib. Basically it has very wear-resistent structure and keeps first condition as time goes. It helps to cut comparatively bigger holes easier than normal dove-tail system without any bad movement in sliding area.
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PART 1-PART LIST PART NO. PART NAME Q'ty MA100M30 SPINDLE 1 no MA100M30 BALL BEARING 6907 ZZ 2 nos MA100M30 OIL SEAL 1 no MA100M30 MAIN GEAR 38T 1 no MA100M30 BALL BEARING 6005 2RSC3 1 no MA100M30 SNAP RING 1 no MA100M30 2 nos...
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PART NO. PART NAME Q'ty MA100M30 SECOND PINION MA100M30 MA100M30 SECOND GEAR 27T 1 no MA100M30 SNAP RING 1 no MA100M30 BEARING 6800 ZZ 2 nos MA100M30 NEEDLE BEARING NK1012 1 no MA100M30 SNAP RING 1 no MA100M30 THIRD GEAR H 36T 1 no MA100M30 SNAP RING...
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PART NO. PART NAME Q'ty MA100M30 HOUSING CAP 4 nos MA100M30 HEX SOCKET BOLT M4 1 no...
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[PART2] MAGPRO100M30 PART2 PART NO. PART NAME Q'ty MA100M30 MOTOR & GEARBOX ASS'Y, MA100M30 HEX SOCKET BOLT M6-L20 MA100M30 SLIDE MA100M30 MA100M30 HEX SOCKET BOLT M6-L15 MA100M30 O-RING ASSEMBLED STOPPER BOLT...
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PART NO. PART NAME Q'ty MA100M30 WINGBOLT ASS’Y M6-L10 MA100M30 RACK GEAR MA100M30 HEX SOCKET BOLT M6-L15 MA100M30 RAIL BAR MA100M30 CABLE GLAND MA100M30 CABLE MA100M30 COOLANT TANK ASS’Y MA100M30 COOLANT HANGER MA100M30 ROUND HEAD BOLT M4-L10 MA100M30 MAIN FRAME MA100M30 WARNING PANEL MA100M30...
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