IPG Photonics Scanner Series User Manual
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IPG Photonics Scanner Series User Manual

Mid-power and high-power scanners
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Scanner Series User Guide
MID-POWER AND HIGH-POWER SCANNERS
Part Number P21-010211
PUBLISHED: SEPTEMBER 2022 | REVISION: G | DCO: D5232
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  • Page 1 Scanner Series User Guide MID-POWER AND HIGH-POWER SCANNERS Part Number P21-010211 PUBLISHED: SEPTEMBER 2022 | REVISION: G | DCO: D5232...

  • Page 2: Table Of Contents

    Table of Contents Overview................................1 Introduction ............................... 1 Applications ............................... 1 Features ..............................1 Additional Documentation ........................2 Certification ............................... 2 Class A Digital Device ..........................2 Safety Information and Conventions ......................2 1.7.1 EMC Compliance..........................3 1.7.2 Laser Classification ..........................3 1.7.3 Safety Labels ............................
  • Page 3 3.4.1 Temperature, Humidity, and Water Cooling Specifications ............20 3.4.2 Water Connection Overview ......................20 Crossjet/Air Knife Specifications ......................22 Computer Specifications (For use with IPG Scan Controllers) ..............23 Mechanical Connections and Drawings ......................24 Mid-Power Scanner ..........................24 4.1.1 Mid-Power Scanner with Bayonet Input ..................
  • Page 4 6.1.3 External Interface ..........................51 6.1.4 RS232 Serial ............................. 52 6.1.5 Scanner Control ..........................52 6.1.6 Laser Control ........................... 53 XY2-100 Connector Description (Mid-Power Scanner Only) ..............55 6.2.1 Power Supply ........................... 56 6.2.2 XY2-100 Digital Signals ........................59 6.2.3 Auxiliary I/O .............................
  • Page 5 10.2 Overview..............................78 10.2.1 System Recommendations ......................78 10.2.2 Recommended List of Equipment ....................78 10.3 Standalone Scanning System (No External Interface) ................80 10.3.1 Standalone Scanning System Example .................... 80 10.4 Point and Shoot Processing ........................81 10.4.1 Robotic Point and Shoot Processing ....................81 10.5 On-The-Fly (OTF) Processing ........................
  • Page 6 © IPG Photonics Corporation 2022. All rights reserved. You may not copy, reproduce, transmit, store in a retrieval system or adapt this publication, in any form, in any media or by any means, without the prior written permission of IPG Photonics Corporation (IPG), except as allowed under applicable copyright laws.

  • Page 7: Overview

    (thin foils), deep engraving, and surface treatment. 1.3 Features  Laser power handling  Completely sealed for long-term stability  Plug-and-play architecture for IPG Photonics YLR, YLS, and YLP series lasers  Pre-calibrated scan field  Available with IPGScan Software...

  • Page 8: Additional Documentation

    1.4 Additional Documentation For details on IPG Photonics Lasers, refer to the following documentation (depending on the series laser you are using):  YLR-Series Laser User Guide  YLS-Series Laser User Guide  YLP-Series Laser User Guide For additional details and information on the use of IPGScan software, please refer to the following documentation: ...

  • Page 9: Emc Compliance

    2D Scanner Series are marked with the classifications that apply only to it as a standalone component. The 2D Scanner Series are intended to be used with a Class 4 laser source; therefore, all precautions associated with Class 4 laser products should be taken.
  • Page 10 Always consult the labeling and documentation for the laser products that are to be used with IPG Scanners. Classification is based on U.S. regulation Title 21 CFR, Chapter 1, sub-chapter J, part 1040.10© and according to the European Community standard EN 60825-1. When connected to a Class 4 laser source, this product is capable of channeling visible and invisible laser radiation at high energy and power levels from the laser source to other working media.

  • Page 11: Safety Labels

    1.7.3 Safety Labels Table 1-2 lists the safety labels included on the IPG Scanners and Scan Controllers. Table 1-2 Safety Labels Label Name Description Label Name Description Component Identification Label Label Laser Warranty Void Radiation Sticker Hazard Label Class 4 Laser Functional Product Earth Label...

  • Page 12: Safety Labels Description And Location

    1.7.4 Safety Labels Description and Location The location of the safety labels on the Mid-Power lasers, are shown in Figure 1-1. Figure 1-1 Mid-Power Safety Label Location The label locations are as follows: 1. Component Label: Top of Scan Controller. 2.

  • Page 13: General Safety Warnings

    1.8 General Safety Warnings WARNING: You must exercise caution to avoid and minimize specular reflections as these reflections occur at the laser's wavelength and are invisible. CAUTION If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

  • Page 14: Electrical Safety

    warning devices and training/safety procedures. In addition, it is important to install the output assembly away from eye level.  The interaction between the laser and the material being processed can also generate high intensity UV and visible radiation. Ensure that all laser enclosures are in place to prevent eye and skin exposure to visible and invisible collateral radiation.
  • Page 15 The equipment is designed for: 1) indoor use, 2) operation at less than 2000 meters altitude, 3) Over Voltage Category I, 4) a Pollution Degree 2 environment, and 5) dry locations. Refer to product specifications for additional information. This equipment is not suitable for use in wet locations, or where children are likely to be present. Keep this equipment away from sources of shock or vibration.

  • Page 16: Safety Features

    Laser Safety Equipment Laurin Publishing Laser safety equipment and Buyer's Guides IPG Photonics recommends that the user of this product investigate any local, state IMPORTANT or country requirements as well as facility or building requirements that might apply to installing or using a laser or laser device.

  • Page 17: Unpacking Instructions

    Note - If the packaging shows any signs of external damage, check unit for damages and notify the shipping agent immediately. CAUTION: To minimize the risk of damage to the device, IPG Photonics recommends that you unpack your 2D Scanner using the following procedure.

  • Page 18: System Architecture

    2 System Architecture IPG Remote Scanning heads are designed to be used in a number of different applications. The following sections outline common system architectures that IPG remote processing heads are used in. 2.1 Scanners with an IPG Scan Controller Figure 2-1 details the basic system architecture when using an IPG Scan Controller.

  • Page 19: Scanners With An Xy2-100 Interface (Mid-Power Scanner Only)

    2.2 Scanners with an XY2-100 Interface (Mid-Power Scanner Only) Figure 2-2 details the basic system architecture when using an XY2-100 interface. The basic system is composed of the following components: Figure 2-2 XY2-100 Interface Architecture  Scan Head: o Houses the galvo mirrors and beam shaping optics (collimator, field flattening lenses, etc.) ...

  • Page 20: Product Part Numbers

    2.3 Product Part Numbers Product part numbers and serial numbers are located on a white sticker on the scan head and on the Scan Controller. Figure 2-3 outlines the product label on both a scan head and Scan Controller. Scan heads and Scan Controllers are tuned as a single pair. This means that a scan head should only be used with the Scan Controller that it is paired with.

  • Page 21: Mid-Power Scanner Part Number Configurations

    2.3.1 Mid-Power Scanner Part Number Configurations Figure 2-4 and Figure 2-5 outline the available configurations for the Mid-Power Scanner. Figure 2-4 Mid-Power Scanner with Bayonet Input Part Number Configurations Figure 2-5 Mid-Power Scanner with Collimator Input Part Number Configurations...

  • Page 22: High-Power Scanner Part Number Configurations

    2.3.2 2D High-Power Scanner Part Number Configurations Figure 2-6 outlines the available configurations for the 2D High-Power Scanner. Figure 2-6 2D High-Power Scanner Configurations...

  • Page 23: Product Specifications

    3 Product Specifications The following sections outline the specifications for each scanner. 3.1 Mid-Power Scanner Table 3-1 Mid-Power Scanner Specifications Optical Specifications Wavelength (nm) 1030 – 1080 Clear Aperture (mm) Available Fiber Adapters HLC-8 or 35mm Collimator Input Collimator Length – HLC-8 Only (mm) Low Power Lens Specifications Maximum Multimode Power (kW) .200...

  • Page 24: High-Power Scanner

    3.2 2D High-Power Scanner Table 3-2 High Power Scanner Specifications Optical Specifications Wavelength (nm) 1030 – 1080 Clear Aperture (mm) Available Fiber Adapters HLC-8, HLC-8 with Rotary, LCA, or HLC-16 Maximum CW Power Handling (kW) Maximum Single Mode Power Handling (kW) Collimator Specifications Collimator Focal Length Options (mm) Maximum Multimode Power (kW)

  • Page 25: High Power Scanner

    3.3 3D High Power Scanner Table 3-3 3D High Power Scanner Specifications Optical Specifications Wavelength (nm) 1030 – 1080 Available Fiber Adapters HLC-8, HLC-8 with Rotary, LCA, or HLC-16 Maximum Power Handling (kW) Magnification 3.6x Field of View Size ([X]mm x [Y]mm x [Z]mm) 300 x 300 x 100 Nominal Working Distance (mm) Dynamic Performance Tracking Delay (µs)

  • Page 26: Scanner Water Cooling Specifications

    3.4 Scanner Water Cooling Specifications The following sections outline water-cooling specifications for Mid-Power (Bayonet Input version) and High-Power scanners. 3.4.1 Temperature, Humidity, and Water Cooling Specifications Table 3-4 details temperature, humidity, and water-cooling specifications for both the Mid-Power (Bayonet Input version) and High-Power Scanners. Table 3-4 Temperature, Humidity, and Water Cooling Specifications Water Cooling Requirement Mid-Power Scanner...
  • Page 27 Figure 3-1 In-Series Water Connections to a 2D High-Power Scanner...

  • Page 28: Crossjet/Air Knife Specifications

    3.5 Crossjet/Air Knife Specifications Table 3-5 outlines air quality requirements for Crossjet/Air Knife use. Table 3-5 Crossjet/Air Knife Specifications *Dew Point Particle Size Oil Content Quality Class (µm) ⁰C ⁰F (mg/m 0.01 * Dew point must be safely below minimum operating temperature. Crossjet/Air knife supply requirements: Quality classes 1-5 are all acceptable.

  • Page 29: Computer Specifications (For Use With Ipg Scan Controllers)

    3.6 Computer Specifications (For use with IPG Scan Controllers) In order to operate any IPG Scanner with a Scan Controller, a computer must be connected and running IPGScan at all times. Table 3-6 details minimum computer specifications that must be met for use with IPGScan software. Table 3-6 Computer Specifications Operating System Windows 10, Professional or Enterprise | 64-bit...

  • Page 30: Mechanical Connections And Drawings

    4 Mechanical Connections and Drawings The following sections outline the mechanical dimensions and connections for each specific product. 4.1 Mid-Power Scanner 4.1.1 Mid-Power Scanner with Bayonet Input Please refer to Figure 4-1 for mechanical dimensions and working distances of Mid-Power Scanners with Bayonet Input.

  • Page 31: Mid-Power Scanner With Collimator Input

    4.1.2 Mid-Power Scanner with Collimator Input Please refer to Figure 4-2 for mechanical dimensions of the Mid-Power Scanner with Collimator Input. Figure 4-2 Mid-Power Scanner with Collimator Input Mechanical Drawing...

  • Page 32: High-Power Scanner

    4.2 2D High-Power Scanner 4.2.1 Mechanical Drawings Please see Figure 4-3 and Figure 4-4 for 2D High-Power Scanner dimensions. Figure 4-3 2D High-Power Scanner Mechanical Drawing IMPORTANT Camera arm purchased separately from the scanner.
  • Page 33 Figure 4-4 2D High-Power Scanner with LDD and Camera Mechanical Drawing IMPORTANT LDD and camera arm purchased separately from the scanner.

  • Page 34: Mass Properties

    4.2.2 Mass Properties The following mass properties were taken from the center point of the mounting holes. The positive Z axis goes from the mounting holes towards the IPG logo. The positive X axis goes from the mounting holes up towards the laser fiber inlet. For mass properties specific to the users application, please provide product configuration details along with any accessories to an IPG Product Specialist for more detailed results.

  • Page 35: Mounting Specification

    4.2.3 Mounting Specification When mounting the scanner without the standard mounting bracket, the specifications outlined in Table 4-2 apply. Table 4-2 2D High-Power Scanner Mounting Specification (No Standard Mount Bracket) M6 Screw Specification Thread Engagement (mm) 6 – 9 (Prefer high end for greatest strength) 50 –...

  • Page 36: Ipg Scan Controller

    4.3 IPG Scan Controller 4.3.1 Fans and Cooling Figure 4-6 outlines the fan location on the Scan Controller. Figure 4-6 Scan Controller Fans CAUTION THE SURFACE OF THE CONTROLLER CAN BE HOT, PARTICULARLY IN HIGH AMBIENT TEMPERATURES! LEAVE sufficient CLEARANCE for AIR INPUT (FANS) and AIR EXITS. IPG recommends a minimum of 12mm under normal conditions.

  • Page 37: Mid-Power And 2D High-Power Scanners

    4.3.2 Mid-Power and 2D High-Power Scanners Figure 4-7 provides the dimensions of a Scan Controller for both Mid-Power and 2D High Power Scanners. XY2-100 Interfaces have the same mechanical dimensions but differing electrical connectors. Figure 4-7 Scan Controller Mechanical Drawing 4.3.2.1 Mid-Power and 2D High-Power Scan Controller Mounting Options The Mid-Power and 2D High-Power Scan Controller mounting options include the following:...

  • Page 38: High-Power Scanner

    4.3.3 3D High-Power Scanner Figure 4-8 provides the dimensions of a Scan Controller for the 3D High Power Scanner. Figure 4-8 3D High-Power Scan Controller Mechanical Drawing 4.3.3.1 3D High-Power Scan Controller Mounting Options The 3D High-Power Scan Controller mounting options include the following: ...

  • Page 39: Fiber Connection

    4.4 Fiber Connection 4.4.1 Overview The scan heads use IPG Process collimators that are factory aligned and water-cooled for optical & thermal stability. Collimators are equipped with FCH-8/HLC-8, HLC-16 (sometimes referred to as QBH), or LCA/QD type fiber receivers which are only compatible with the corresponding fiber bayonets. The following instructions are not applicable for the Mid-Power Scanner with IMPORTANT Collimator Input.
  • Page 40 5. Remove the fiber from the fiber receiver. a. Be sure to put a protective cover on the fiber and also put the protective plug into the collimator. b. Refer to sections 4.4.3.2 or 4.4.3.3 for details concerning specific fiber receiver operation.
  • Page 41 To minimize contamination of optics, install or remove the fiber with the head in a horizontal position. 4.4.3.2 HLC-8, HLC-16, or QBH Fiber Receivers The following steps outline the procedure to connect a FCH-8/HLC-8 or HLC-16 fiber and receiver. See Figure 4-10.
  • Page 42 4.4.3.3 LCA/QD Fiber Receivers The following steps outline the procedure to connect a LCA/QD fiber and receiver. See Figure 4-11. 1. Compress the knurled ring to release the protective cap. 2. While keeping the ring compressed, insert the LCA fiber bayonet. Be sure the pin on the bayonet aligns with the red dot on the receiver.

  • Page 43: Installing Laser With Collimator To Mid-Power Scanner With Collimator Input

    4.4.4 Installing Laser with Collimator to Mid-Power Scanner with Collimator Input The 35mm collimator interface of the Scan Head enables easy installation with the standard 35mm collimator on your IPG IR pulsed laser to be used with the IR Scanner. Following the procedure below to install the collimator into the Scan Head: 1.

  • Page 44: Supplementary Equipment/Accessories

    5 Supplementary Equipment/Accessories 5.1 Air Knife Configurations and Mounting Whether marking, cleaning, or welding, an air knife should always be utilized with the scanner in order to help protect the coverslide from debris. An Air Knife is recommended to protect the cover slide window from contamination. It uses compressed air for dust blow off and cooling through the use of an airflow that covers the entire welding surface.

  • Page 45: High-Power Scanner Air Knife Configurations

    5.1.2 High-Power Scanner Air Knife Configurations Two types of air knife are offered for the 2D High-Power Scanner which include a 7in circular air knife and a 9in linear air knife. Each air knife has specific advantages and disadvantages.  7in Circular Air Knife o Advantage: Good for plume suppression (welding) and removal of debris at the work surface (ablation/marking).
  • Page 46 Figure 5-4 High-Power Scanner Air Knife Mount 2. Adjust the angle of the air knife by loosening clamps (see purple arrows in Figure 5-5). 3. Loosen the set screws and slide the assembly into the desired position and re-tighten the set screws (see red arrows in Figure 5-5).

  • Page 47: Installing A Digital Camera

    A digital camera provides co-axial vision of the workspace, which is useful for aligning, previewing, and inspecting the workpiece. IPG Photonics offers three variations of cameras; HDMI Camera, Ethernet Camera, and USB Camera. All cameras can be mounted to IPG Scanning Optics through the use of a Camera Arm Module.
  • Page 48 5. Tighten the four set screws. 6. Remove the white cap on the camera arm and screw on any C-mount style camera to the focus tube. Figure 5-7 shows the Camera Arm Module and the removal of the white cap. Figure 5-7 Camera Arm Module (Horizontal) 7.
  • Page 49 9. Using IPGScan software, mark a cross (as seen in Figure 5-9) at 0, 0, 0 in the scanners Field of View (FOV). Once marked, make sure the head is not moved from this position until camera setup is complete. a.
  • Page 50 Figure 5-10 Park At Window in IPGScan 13. Focus the camera image and set brightness a. As detailed in Figure 5-7, loosen the Clamp Screw and slide the Focus Tube up and down until the image is in focus. Once the desired focus position is found, tighten the Clamp Screw.
  • Page 51 Figure 5-11 Camera Arm Module Image Adjustment 15. Once adjustments have been made, the image should look similar to what is pictured in Figure 5-12. Figure 5-12 Aligned Camera Image 16. Users can now modify image settings and add crosshairs as desired. a.

  • Page 52: Electrical Connections

    6 Electrical Connections The following sections outline the necessary electrical connections for the IPG Scan Controller and the XY2-100 Interface. 6.1 IPG Scan Controller Connections The IPG Scan Controller is designed to allow users to interface with a number of different devices. Not only does this include the scan head and a PC for programming, but it also includes the laser and whatever industrial controls the application requires.
  • Page 53 Figure 6-2 IPG Scan Controller Connections Table 6-1 IPG Scan Controller Connections Connector Number Connector Type Description DB 5W5 - Male Power supply Ethernet communications between the Scan Controller RJ45 and PC DB 37 - Male External control interface connector (User I/O) DB 9 - Female RS232 Serial connector for controller troubleshooting DB 44 - Female...

  • Page 54: Power Supply

    6.1.1 Power Supply The Scan Controller must be supplied with DC power in order to operate. Power is supplied to the controller through a DB 5W5 connector located on the posterior side of the Scan Controller. 6.1.1.1 Power Pinouts Figure 6-3 Male DB 5W5 Connector Table 6-2 IPG Scan Controller DB 5W5 Pinout Function Description...
  • Page 55 6.1.1.3 Example Power Supply Configurations Please refer to the following figures for power supply configurations depending on the laser being used. Figure 6-4 Power Supply Configuration - YLR or YLPN Lasers Figure 6-5 Power Supply Configuration - YLS Laser (with Hardwire Interface)
  • Page 56 Figure 6-6 Power Supply Configuration - YLS Laser (with Fieldbus Interface)

  • Page 57: Ethernet

    6.1.2 Ethernet The Ethernet port is used for all communication between the Scan Controller and the host PC running IPGScan. Users have no access to the protocol data going through this line. Figure 6-7 RJ45 Ethernet Connector The PC’s Ethernet adapter should be initially configured for DHCP, however a static IP can also be used. IPG recommends a direct connection between the Scan Controller and PC, capable of 100 Mbits/sec.

  • Page 58: Rs232 Serial

    6.1.4 RS232 Serial The RS232 connector is used as troubleshooting connection to the Scan Controller. This port can be used to reset the IP address of the Scan Controller if the user ever forgets what the assigned IP address is. Figure 6-9 Female DB 9 / RS232 Connector Table 6-6 Serial Pinout Description...

  • Page 59: Laser Control

    6.1.6 Laser Control This connection allows communication with the laser. This connector can be either a DB 15 or a DB 25 pin connector depending on the laser to be controlled. The DB 15 version has an analog power control signal and is used with YLS and YLR laser types. Refer to Table 6-7 for the corresponding DB 15 pinouts.
  • Page 60 Table 6-8 Example Mating Connectors – DB 15 Laser Control Item Description McMaster Part Number DB 15 Connector D-Sub Straight Connector, Solder, Shielded Socket, 2146T53 Assembly - Solder DB15, Female, for 30-20 Wire Gauge DB 15 Connector D-Sub Straight Connector, Crimp-On, Shielded Socket, 94575T18 Assembly –...

  • Page 61: Xy2-100 Connector Description (Mid-Power Scanner Only)

    6.2 XY2-100 Connector Description (Mid-Power Scanner Only) Figure 6-13 XY2-100 Connections Table 6-10 XY2-100 In/Out Connector Descriptions Connector Number Connector Type Description DB 5W5 - Male Power supply DB 25 - Female XY2-100 Digital Signals DB 9 - Female Auxiliary IO DB 44 - Female Scanner Controller Each connection is described below in further detail.

  • Page 62: Power Supply

    6.2.1 Power Supply The power connector is a DB 5W5, located on the Scan Controller and it is supplied with the scanner. POWER SUPPLY MUST HAVE A TRANSIENT RESPONSE TIME OF AT LEAST 2ms FOR A 50% LOAD CHANGE. IMPORTANT DO NOT CONNECT POWER SUPPLY RETURN TO EARTH GROUND.
  • Page 63 6.2.1.3 Example Power Supply Configurations Please refer to the following figures for power supply configurations depending on the laser being used. Figure 6-15 Scanner with YLS Power Supply Configuration Figure 6-16 Scanner with YLR Power Supply Configuration...
  • Page 64 Figure 6-17 Scanner with YLP Power Supply Configuration...

  • Page 65: Xy2-100 Digital Signals

    6.2.2 XY2-100 Digital Signals The following entails digital inputs and outputs for the XY2-100 signals from an external controller. Please see the XY2-100 specification for electrical specifications on these signals. For Mid-Power Scanner with XY2-100 Interface applications, the user is responsible for configuring communications to the scanner.

  • Page 66: Auxiliary I/O

    6.2.3 Auxiliary I/O Table 6-15 outlines the auxiliary I/O pinouts on the XY2-100 interface. This connector provides an alternative input to control the guide beam. Figure 6-19 Female DB 9 Connector (XY2-100) Table 6-15 XY2-100 Auxiliary I/O Pinouts Name Description Not used in this configuration Not used in this configuration GL_ON...

  • Page 67: Laser Connections And Configuration

    7 Laser Connections and Configuration 7.1 Overview The following diagrams outline the electrical interface/configuration for connecting a Scan Controller to the specified IPG laser model. This is not an all-inclusive list of required connections for setting up the laser. Users should refer to their lasers manual for pin-outs, safety connections, remote IMPORTANT key switch connections, and sequencing diagrams specific to the operation of the laser.
  • Page 68 c. Ext. Guide Control: ON d. Modulation: ON e. Analog Control: ON 4. Press the Return button. 5. Turn the key switch on the laser to REM. QCW Mode 1. Turn the key switch on the laser to ON. 2. Using the touch screen, set the laser to QCW. 3.

  • Page 69: Yls Series Lasers

    7.3 YLS Series Lasers The following sections outline the setup between a YLS Series laser and an IPG Scan Controller. 7.3.1 Scan Controller to YLS Series Laser (with Hardwire Interface) Connections Please refer to Figure 7-2 for Scan Controller to YLS Series laser connections. This configuration assumes a YLS Series laser that has a hardwire interface.

  • Page 70: Scan Controller To Yls Series Laser (With Fieldbus Interface) Connections

    7.3.2 Scan Controller to YLS Series Laser (with Fieldbus Interface) Connections Figure 7-3 outlines an example setup between an IPG Scan Controller (with 24V Laser Interface) and YLS- Series Laser utilizing a Fieldbus Interface. Figure 7-3 Scan Controller to YLS Laser (Fieldbus Interface) Connections The following is important to note concerning system operation: ...

  • Page 71: Yls Laser Source Setup

    7.3.3 YLS Laser Source Setup Prior to processing, YLS Series lasers must be setup for the desired mode of processing. The following procedures outline the steps for setting up a YLS Series laser. For more specific details on laser operation, please refer to the manual provided with the laser. 1.

  • Page 72: Ylpn Series Lasers

    7.4 YLPN Series Lasers The following sections outline the setup between a YLPN Series laser and an IPG Scan Controller. In order to achieve optimal synchronization between a pulsed laser and scanner, the following equipment should be utilized.  YLP-OLRC Interface o This laser control box provides the interface connection (Parallel I/O) that allows the Scan Controller to drive the laser.
  • Page 73 2. Laser Interfaces – The following outlines the recommended interface settings. a. Main interface – Parallel I/O b. Power – Main interface c. Emission enable – Main interface d. Emission modulation – Main interface e. Guide Laser ON – Main interface PRR –...

  • Page 74: External Control Interfaces

    8 External Control Interfaces IPG scanning heads are designed with a versatility that allows them to be integrated with a number of automated devices. Examples of these devices include programmable logic controllers (PLCs), robots, and encoder/motors (stages, gantries, rotary devices). Given that each of these automated devices has unique integration requirements, IPG utilizes various External Interface Boards that allow users to adapt the scanners to the processes needs.

  • Page 75: Maintenance

    9 Maintenance 9.1 Overview The Mid and High-Power Scanners are incorporated into a given fixed installation. The safety functions should be tested in a defined periodic maintenance interval. The time cycle of this interval is dependent on the safety analysis of the system where the scanners are installed.

  • Page 76: Replacing The Protective Window

    9.3 Replacing the Protective Window After extended periods of processing, the protective window can become dirty or damaged which can affect the quality of the laser beam. This ultimately can also affect the quality of the process. For Mid and High-Power Scanners, the Window Assembly contains an individual glass element. This glass element is a consumable and is designed to be replaced when it becomes dirty or damaged.

  • Page 77: High-Power Scanner Window Replacement Procedure

    9.3.1 2D High-Power Scanner Window Replacement Procedure To replace the protective window in the 2D High-Power Scanner Window Assembly, please refer to the following procedure: 1. If using a scanner that has a Dirty Window Sensor (DWS), unscrew and disconnect the DWS cable from the Window Assembly.
  • Page 78 3. With the Window Assembly unlocked and rotated clockwise, the Window Assembly will drop off the lens assembly (see Figure 9-4). Figure 9-4 Removing the Window Assembly WARNING: It is recommended that users have a spare Window Assembly on-hand in order to decrease the amount of time required to change out protective windows. The longer the lens is left exposed to the open environment, the greater the chance that the lens can become contaminated.
  • Page 79 5. Insert the replacement protective window glass into the frame. Be sure that the sealing O-rings are properly seated prior to placing the protective window glass. See Figure 9-6. Figure 9-6 Replacing the Protective Window Users should wear Latex or Nitrile gloves when replacing the protective windows IMPORTANT to help prevent introducing contamination during the process.
  • Page 80 Figure 9-7 Locking the Window Assembly 8. If using a scanner that has a Dirty Window Sensor (DWS), reconnect the DWS cable to the Window Assembly.

  • Page 81: Mid-Power Scanner Window Replacement Procedure

    9.3.2 Mid-Power Scanner Window Replacement Procedure To replace the protective window in the Mid-Power Scanner Window Assembly, please refer to the following procedure: 1. Rotate the Window Assembly on the scan head clockwise (if looking at the front of the scanner) to remove it from the focus lens assembly.

  • Page 82: Spare Parts List

    9.4 Spare Parts List The following sections outline specific product part numbers that the user may want to keep on-hand for maintenance or repairs. This is not an exhaustive list of system components and the user should review their application for a complete list of spare part/maintenance items.

  • Page 83: Mid-Power Scanner

    9.4.2 Mid-Power Scanner Table 9-2 outlines maintenance and spare parts for the 2D Mid-Power Scanner. Table 9-2 Mid-Power Scanner Maintenance and Spare Parts P30-010226 Mid-Power Scanner Description Part Number Recommended On Hand Quantity Window – F100 & F163 COPWXEXXXXXX001U 2-3 per head Window –...

  • Page 84: Applications

    For these reasons, it is always best to consult with a Sales Representative or Product Specialist in order to determine what all is needed for the application. 10.2.1 System Recommendations IPG Photonics recommends the following for a scanner setup:  Safety switch(s) ...
  • Page 85 *Customer supplied cables may require the purchase of some connectors depending on the application/equipment setup. Customers should also consult with IPG Sales Representatives and Product Specialists for additional details on application needs. See the IPG Photonics High-Power Scanners Brochure for part numbers and additional product detail.

  • Page 86: Standalone Scanning System (No External Interface)

    10.3 Standalone Scanning System (No External Interface) Although this is not as frequently encountered as Point and Shoot processing, a standalone scanning system is sometimes desired. One such application that users may want a standalone system is for research and development. With this type of setup, the user is limited to running the scanner though a computer.

  • Page 87: Point And Shoot Processing

    10.4 Point and Shoot Processing Point and shoot processing provides users with a reliable and robust process that has been proven throughout the laser industry for years. Generally, a Point and Shoot process consists of an optic motion device (Robot or Gantry) that can position the scanner into desired locations for processing (Welding, Marking, Ablating).
  • Page 88 Figure 10-2 Robotic Scanning System Example Diagram IMPORTANT Be sure to check the water cooling requirements for the giving application. 10.4.1.2 Hardware In addition to the outlined items in Table 10-1, Table 10-2 outlines the required number of Robot or PLC I/O given the proper External Control Interface.

  • Page 89: On-The-Fly (Otf) Processing

    10.5 On-The-Fly (OTF) Processing On-The-Fly processing is becoming more prevalent in today’s manufacturing environment with the continued demand to decrease process cycle time. This process is similar to Point and Shoot processing in that the optics are manipulated by a motion device such as a robot or gantry;...
  • Page 90 10.5.1.4 On-The-Fly Programming Please refer to the IPGScan Software User Guide for additional information on scanner programming, additional robot requirements, and setup.

  • Page 91: A Resetting A Scan Controller Ip Address Through Serial

    Appendix A Resetting a Scan Controller IP Address through Serial The following steps detail how to reset the IP Address of a Scan Controller using the serial port. 1. Connect a computer to the Scan Controllers RS232 port using a USB to RS232 cable 2.
  • Page 92 7. Click “Open” a. A command terminal will then open 8. Hit enter in the command terminal to display a list of commands (Figure A-3) Figure A-3 List of Available Commands 9. Type 2 and hit enter to display a list of commands for IP address settings (Figure A-4) Figure A-4 IP Address Setting Commands 10.

  • Page 93: B Sentech Ethernet Camera Firmware Update

    B Sentech Ethernet Camera Firmware Update Upon receiving the Sentech Ethernet camera, users should update the firmware. The following procedure outlines how to update the firmware. 1. Connect the camera to a computer using an Ethernet cable. a. The camera should be directly connected to the computer. While it is ok to use a USB to Ethernet adapter for this connection, the camera should not be put on a network.
  • Page 94 5. Click “OK.” a. Note that if an IP address conflict exists, users will be prompted to change the camera’s IP address prior to the update taking place. Under the “IP Engine Settings” box, users can set an IP address for the camera that is similar to the computers adapter settings. When a valid IP address is set, the user should see “Valid!”...
  • Page 95 8. Power down the camera for a minimum of 30 seconds. Please note, the next time the camera is powered up, the IP address may need to be reset according to the users adapter settings.

  • Page 96: C Service And Support

    Many issues and questions regarding the safety, set-up, operation and maintenance of the IPG products can be resolved by carefully reading this User Guide. However, if you have questions regarding the safety, set-up, operation or maintenance of your IPG product, call the IPG Photonics Customer Service department located in Oxford, Masssachusetts, USA, at 508-373-1100.

  • Page 97: B Warranty

    B Warranty B.1 Limited Express Product Warranties IPG warrants to the original Buyer or, if Buyer is an authorized IPG reseller or distributor, to Buyer's original customer of the IPG Product, that the IPG Product conforms to applicable IPG Product specifications and is free from defects in materials and workmanship.

  • Page 98: Limitation Of Remedies And Liabilities

    You, as the Customer, agree as follows: 1. DEFINITIONS “IPG” shall mean the IPG Photonics Corporation affiliate providing Licensed Software to Customer pursuant to this Agreement. “IPG Software” shall mean those portions of the Licensed Software owned by IPG or IPG affiliates.
  • Page 99 requirements, the Customer shall promptly notify IPG in advance of such disclosure and reasonably cooperate in attempts to maintain the confidentiality of the Licensed Software. No title to the intellectual property is transferred. Licensed Software shall not be copied, reproduced, or used for any other purpose outside of operation of the IPG product, and shall not be used on any other piece of hardware other than the IPG product with which it was provided.

  • Page 100: Software License Agreement For Lasernet Tm

    3.1 You may terminate the license granted hereunder at any time by destroying the Licensed Product together with all copies thereof and notifying IPG in writing that all use of the Licensed Product has ceased and that same has been destroyed. 3.2 IPG may terminate this Agreement or any license hereunder upon notice to Customer if Customer breaches any of the terms and conditions of this Agreement or if Customer attempts to assign this Agreement or any license hereunder without IPG's prior written consent.
  • Page 101 provided that the backup copy must include all copyright or other proprietary notices contained on the original. b. Except as and only to the extent permitted in this License and by applicable law, you may not copy, decompile, reverse engineer, disassemble, modify, or create derivative works of the IPG Software or any part thereof.

  • Page 102: Microsoft Corporation Embedded Software End User License Agreement

    7. Limitation of Liability. NEITHER IPG NOR ANY OF ITS SUPPLIERS SHALL BE RESPONSIBLE OR LIABLE FOR ANY INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL, EXEMPLARY, PUNITIVE OR OTHER DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, LOSS OF DATA OR LOST PROFITS), UNDER ANY CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHER THEORY ARISING OUT OF OR RELATING IN ANY WAY TO THE IPG SOFTWARE EVEN IF IPG OR ITS SUPPLIERS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
  • Page 103 You have acquired a device (“EQUIPMENT”) that includes software licensed by IPG Photonics Corporation or its affiliates (collectively, "IPG") from an affiliate of Microsoft Corporation (“MS”). Those installed software products of MS origin, as well as associated media, printed materials, and “online” or electronic documentation (“SOFTWARE”) are protected by international intellectual property laws and...
  • Page 104 CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT IN EXCESS OF U.S. TWO HUNDRED FIFTY DOLLARS (U.S.$250.00). 7.
  • Page 105 Microsoft are not responsible for the contents of any third party sites, any links contained in third party sites, or any changes or updates to third party sites. MS or Microsoft Corporation is not responsible for webcasting or any other form of transmission received from any third party sites.
  • Page 106 21. Product Support. Product support for the SOFTWARE is not provided by MS, Microsoft Corporation, or their affiliates or subsidiaries. For product support, please refer to IPG support number provided in the documentation for the EQUIPMENT. Should you have any questions concerning this EULA, or if you desire to contact IPG for any other reason, please refer to the address provided in the documentation for the EQUIPMENT.

  • Page 107: C Product Returns

    C.1 Returns to the United States All product returns require a Return Merchandise Authorization (RMA) from IPG. To obtain an RMA, call the Customer Service department of IPG Photonics Corporation at 508-373-1100 (US) or +49 2736 44 20 451 (Germany).

  • Page 108: Returns To Germany

    C.2 Returns to Germany 1. IPG Laser GmbH will only accept returns for which an approved Return Material Authorization (RMA) has been issued by IPG Laser GmbH. You should address to the customer support team at +49-(0)2736-44-20-451 or support.europe@ipgphotonics.com to discuss the return and request an RMA number. You must return defective products freight prepaid and insured to IPG Laser at the address shown herein.

  • Page 109: Shipping Instructions

    C.2.1 Shipping Instructions Shipping address for returns to Germany: IPG Laser GmbH Siemensstrasse 7 D-57299 Burbach, Germany Attn: Product Returns Tel: +49-(0)2736-44-20-451...

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