IKEUCHI AE-KIT Instruction Manual

Dry fog humidification kit wall-mounting type

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CONTENTS
For safe operation -------------------------------------------- p.1
Parts list for confirmation ----------------------------------- p.2
Part names and installation example -------------------- p.3
Installation -------------------------------------------------- p.4-8
Dry Fog Humidification Kit
AE-KIT
Instruction Manual
Wall-mounting Type
Please also refer to the enclosed Instruction Manuals
on RHC - C11 Humidity Controller and AKIMist® Dry Fog Humidifier.
Maintenance / Part replacement -------------------- p.10-12
Troubleshooting ---------------------------------------------- p.13
Test for the sensor faults ----------------------------------- p.13
Manual No.NKG130452-3E

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Summary of Contents for IKEUCHI AE-KIT

  • Page 1: Table Of Contents

    Manual No.NKG130452-3E Dry Fog Humidification Kit AE-KIT Instruction Manual Wall-mounting Type Please also refer to the enclosed Instruction Manuals on RHC - C11 Humidity Controller and AKIMist® Dry Fog Humidifier. CONTENTS For safe operation -------------------------------------------- p.1 Maintenance / Part replacement -------------------- p.10–12 Parts list for confirmation ----------------------------------- p.2...
  • Page 2: For Safe Operation

    Thank you for purchasing IKEUCHI's Dry Fog Humidification Kit "AE-KIT". AE-KIT is comprised of the Control Unit, Nozzle Unit (Dry Fog Humidifier Unit), Water Unit and Piping Unit. Before use, please read this manual thoroughly and follow the instructions when using this product.
  • Page 3: Parts List For Confirmation

    Make sure all items are in the package. The parts below should be included if you order all complete units of AE-KIT ( Control Unit, Nozzle Unit, Water Unit, Piping Unit ) . In the case a part is missing, please contact your supplier.
  • Page 4: Part Names And Installation Example

    Part names and installation example Names ( descriptions ) of each part and example of position relation are shown below. Water line end part with valve Elbow coupling Air line end part for air with valve Regulator w/ pressure gauge Humidity Controller sensor...
  • Page 5: Installation

    Installation This unit does not include a power cable, or wall-mounting screws for each part. Please prepare the power cable and the screws suitable for the material of wall the unit will be fixed on. Installation of Control Unit Control unit board has 4 mounting holes ( 9 mm dia. ) with spacing of 520 mm wide x 480 mm long.
  • Page 6 Installation Folded-back lip This unit does not include wall-mounting screws for each part. Please supply the screws suitable for the material of wall the unit will be fixed on. 2. Install the DIN rail ( 1 ) Use 2 M4 screws to mount the DIN rail on a wall, making sure the edge with the folded-back lip is on the top.
  • Page 7 Installation Tubing configuration Translucent tubing for water Black tubing for air ( 12 mm dia. ) ( 10 mm dia. ) Use the provided tube cutter to cut the tubing. Tube cutter CAUTION Short tubes are supplied already attached to the air/water line end parts. Insert ring Water line end part Connection of air/...
  • Page 8 Installation Tubing to air compressor and water tap WARNING This product requires a compressor that draws 0.4 – 0.8 kW supplying 29 – 58 L/min ( Normal ) at air pressure 0.3 MPa per Nozzle Unit. Confirm the capacity of compressor before use. CAUTION Ensure that the valves of air filter and water filter are closed before connecting to the air compressor and water tap.
  • Page 9 Installation Pressure setting WARNING Before opening the water and air valves, double check that the tubing is connected correctly and that there are no loose connections. Setting water pressure After turning the water faucet on, open the valve of the water filter. Set the water pressure at 0.1 MPa this way.
  • Page 10: Control Panel Terms And System Operation

    Control panel terms and system operation FOG lamp Controller ( lit when spraying ) Control panel Power switch AT OUT1 OUT2 MAN STOP DO1 DO2 Power Humidity Humidity Controller By setting the relative humidity set value ( SV ) in advance, when the present value of relative humidity ( PV ) measured by the Humidity Sensor is less than SV, the Dry Fog spray is activated.
  • Page 11: Maintenance / Part Replacement

    Replacement sensor element filters are sold separately. Please inquire with an IKEUCHI sales representative. As the right figure shows, unscrew the bottom plug of the sensor element with a coin or flathead screwdriver, and remove the old filter and insert a new one.
  • Page 12 Replacing the fuse The fuse is installed for safety precaution against troubles such as short circuit in solenoid valves. Loosen these screws If the solenoid valves do not work in the proper manner, it is likely the fuse has blown. Please replace the fuse as shown below.
  • Page 13 2.Turn the nozzle counterclockwise (in the direction of an arrow) and pull out. Dry Fog Humidifier AKIMist® "E" Spare nozzles are sold separately. To order, contact your nearest IKEUCHI sales office/distributor. [ Spare nozzle for AKIMist® "E" ] Code: #226214 AKIJet®...
  • Page 14: Troubleshooting

    Replace the humidity sensor element as shown in page 10. Notch Dummy element and replacement sensor elements are sold separately. Please contact an IKEUCHI sales representative.
  • Page 15: Precautions For Use Of Humidity Sensor

    Precautions for use of the Humidity Sensor The Humidity Sensor element is an expendable part. 1. Precautions for selection of mounting location When mounting the Humidity Sensor, avoid the locations listed below. Environments with high amounts of organic solvents including ketones and esters, halogens, highly-acidic substances, corrosive substances, oil mist and/or salt mist, can lead to rapid deterioration of the humidity sensing element, which consists of a highly-absorptive molecular film and an extremely thin vapor-transmissive electrode...
  • Page 16: Specifications Of Controller And Humidity Sensor

    Specifications of Controller and Humidity Sensor Item Specifications Notes Controller Humidity setting range 0 – 100% RH 100, 110, 200, 220 or 240 VAC Rated power supply voltage ( 50 or 60 Hz, single phase ) The rated supply voltage is specified in the power source label stuck on the 3-way solenoid valve.
  • Page 17 Global sales network: https://www.kirinoikeuchi.co.jp/eng/company/location/ Daiichi Kyogyo Bldg., 1 - 15 - 15, Awaza, Nishi-ku, Osaka 550 - 0011, Japan E-mail: overseas kirinoikeuchi.co.jp Tel : 81 - 6 - 6538 - 4015 Fax : 81 - 6 - 6538 - 4022...

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