Envirosight ROVVER X User Manual

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rOVVER X

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Page 1 X User Manual (866) 936 8476 www.envirosight.com...
Page 3: Table Of Contents
Cleaning the dirt screen of the SAT cable reel ..................... 27 Cleaning the crawler cover (RX400) ......................28 Cleaning the infrared sensors (RX400) ......................29 Cleaning the PTP70II camera head ....................... 30 Cleaning the PTP70II camera head without removing the dirt wipers ..............33 rOVVER X...
Page 4 Mounting the crawler with standard wheels to the carrier .................... 71 Mounting the crawler with QCD wheels to the carrier....................75 Mounting the connector piece to the QCD adaptor ....................76 Adapter for egg-shaped pipes (RX400, RX130 and RX95) .................. 78 rOVVER X...
Page 5 Control display ............................119 Valve overview for crawlers RX95 und RX130 ..................120 Valve overview for crawler RX400 ......................120 Valve overview for ccrawler RX140SAT ...................... 121 Valve overview for ccrawler RX140SAT II ....................121 Valve overview for cameras .......................... 122 rOVVER X...
Page 6 Connections and descriptions ..........................147 Crawler module RX130L ......................148 Connections and descriptions ..........................149 Crawler module RX95 ......................150 Connections and descriptions ..........................151 Crawler module RX140SAT ....................152 Connections and descriptions ..........................153 Crawler module RX140SAT II ....................154 Connections and descriptions ..........................155 rOVVER X...
Page 7 Cleaning and care ............................... 172 Maintenance .............................. 172 RCC90 Camera adapter ......................173 Vertical operation (with cable reel RAX500 only) ..................174 Information and care for camera modules ...................175 Pressure tightness ............................... 175 Location transmission ............................175 Cleaning and care ............................... 175 rOVVER X...
Page 8 Controlling the system..........................193 Controlling crawler and cable reel (Bedienebene 1) ..................193 Controlling the camera and the elevator (operating level 2) ................194 Controlling the insertion unit and SAT cable reel RA SAT150 (operating level 3) ........... 194 rOVVER X...
Page 9 Carrier RCR1000 .......................212 Connections and descriptions ..........................213 Information and care ............................214 Cleaning ..............................214 Crawler wheels ............................214 Maintenance .............................. 214 Auxiliary light without backeye camera RAL130 ..............215 Application and operation ............................. 216 Connections and descriptions ..........................216 rOVVER X...
Page 10 Maintenance .............................. 230 Automatic cable reel RAX300 ....................231 Connections and descriptions ..........................232 Information and care ............................233 Danger areas .............................. 233 Maintenance ..............................234 Automatic cable reel RAXSAT150 ..................235 Information and care ............................236 Hazardous places ............................236 rOVVER X...
Page 11 Hand crank ..............................263 Cable guide ..............................263 Maintenance .............................. 264 Safety and stand ............................264 Cleaning ..............................264 Manual cable reel RMX200 ....................265 Connections and descriptions ..........................266 Operation ................................267 Locking bolt ..............................267 Hand crank ..............................268 rOVVER X...
Page 12 Danger areas .............................. 281 Maintenance .............................. 281 Safety and stand ............................281 Cleaning ..............................281 Technical Data ........................282 Crawler ................................282 Cameras ................................286 Control panel ..............................291 Cable reels ................................. 294 Auxiliary lights ..............................301 Mechanical accessories ............................303 rOVVER X...
Page 13 Spare parts ................................ 316 Customer service addresses ......................317 Limitation of liability ........................324 Device take-back at the end of service life ..................325 Guarantee declaration ......................326 Scope of the guarantee ............................326 Guarantee conditions ............................326 EC Declaration of Conformity ....................327 Imprint ..........................328 rOVVER X...
Page 14 Content rOVVER X...
Page 15: Introduction
Introduction Introduction ou can nd a few preliminary remarks on the use of the pipeline inspection system ROVVER X as well explanations on the structure of this manual in this chapter and also about the used symbols and text markups.
Page 16: Peci Ed Use
The pipeline inspection system ROVVER X is exclusively intended for the inspection of piping of any kind. Another use or use in excess thereof is deemed not in conformity with the speci cation. Please use the ROVVER X system never for other purposes. The system must not be used in pipelines containing a medium with the hazard of explosions.
Page 17: General Conventions
- Bullet point within one work step • Description of the work step • Description of the work step Lists Lists are marked as follows - Variant A - Variant A-A - Variant A-B - Variant B - Variant C rOVVER X...
Page 18: Safety
Product safety The ROVVER X sewer inspection system has been designed in accordance with the latest state of the art and recognised safety regulations. Nevertheless, the use of the ROVVER system may endanger the life and limb of the operator or third parties. The inspection system or other tangible assets can also be damaged..
Page 19: Product Description
- Possible connection to the pan & tilt push camera system AGILIOS™ with camera head PTP70 or PTP70 II (5) - De ection pulley (6) Service Life The service life of the ROVVER X sewer inspection system is 10 years, assuming the product is used 250 days / year and 8 hours / day. rOVVER X...
Page 20 Product description Possible uses Illustration 1 Illustration 2 rOVVER X...
Page 21: Warnings, Safety Measures & Care
- Work on the electronics – which are in excess of the works described in this chapter – may only be carried out by trained specialist staff. More expansive maintenance and repair works may only be carried out by Envirosight customer service or by authorized persons of Envirosight International.
Page 22 In case this kind of application should be required contact your contract partner to obtain information on system components destined for this purpose. CAUTION! Suffocation hazard! Before and during lowering the crawler into the pipe system it is required to perform a clearance measurement with a certi ed gas detector. rOVVER X...
Page 23: Organizational Measures
- Observe the relevant work safety regulations and accident prevention rules. - Seek instruction for the handling of hazardous substances. - Adhere to the safety information described in this user manual. You as the operator of the inspection system ROVVER X ® are responsible for the following aspects: - Only use the inspection system for works that are described as conforming to the speci cations.
Page 24: Care
Care Care Maintenance of material For the longest possible useful life of your ROVVER X ® system, the devices and individual assembly groups belonging to the system have to be maintained, kept clean and independent servicing must be carried out. Especially all moving parts, such as the consumables on the system, can gain a great length of useful life by continuous and professional cleaning after the inspections.
Page 25: Cleaning & Maintenance
Cleaning & maintenance Warnings, safety measures & care Cleaning & maintenance The pipeline inspection system ROVVER X ® is to major extent maintenance-free. Please follow the instructions below in order to rule out disruptions and possibly subsequent repairs. DANGER! Risk of deadly injuries from electrical current Ensure that no uids can get on the control panel or penetrate the housing of the cable reel.
Page 26: Cleaning The Dirt Screen Of The Automatic Cable Reels
Automatic cable reel RAX500 Automatic cable reel RAX300 • Pull out drawer above de ection pulley (1). • Pull out drawer (1). • Remove dirt and water. • Remove dirt and water. • Close drawer again. • Close drawer again. rOVVER X...
Page 27: Cleaning The Dirt Screen Of The Sat Cable Reel
SAT Cable Reel RAXSAT150 SAT Cable Reel RAXSAT300 • Pull out drawer (1). • Schublade ber der Umlenkrolle herausziehen (1). • Remove dirt and water. • Remove dirt and water • Close drawer again. • Close drawer again.. rOVVER X...
Page 28: Cleaning The Crawler Cover (Rx400)
After each use of the RX400 crawler it is required to clean the crawler cover in which the elevator slides back and forth. Rinse the crawler cover with clear water and make sure that the drain holes will be clean. Crawler cover Drain holes • Lift up the elevator electrically • Rinse the crawler cover • Lower the elevator electrically rOVVER X...
Page 29: Cleaning The Infrared Sensors (Rx400)
For the automatic camera centering inside the pipe infrared sensors are installed at both outer sides of the crawler’s camera connector. Wipe these sensors off with a clean cloth after each inspection to ensure that they will always work reliably. Infrared sensors Infrared sensors Infrared sensors rOVVER X...
Page 30: Cleaning The Ptp70Ii Camera Head
O-ring has been mounted underneath the dirt wiper or not - the xing screws (1) need to be opened. Select the respective cleaning procedure! Cleaning procedure with sealing screw and O-ring underneath the dirt wiper: rOVVER X...
Page 31 • For reassembly proceed in reverse order. NOTE! For reassembly of the dirt wiper the O-ring groove must be dry and clean. The O-ring must be placed correctly in the groove and the contact elements must be dry and clean. rOVVER X...
Page 32 • Depressurize the camera head through the valve. • Remove the retaining screws (1) at the camera head. • Remove the dirt wiper (2). • Rinse the tilting unit with water. • For reassembly proceed in reverse order. rOVVER X...
Page 33: Cleaning The Ptp70Ii Camera Head Without Removing The Dirt Wipers
Should the camera be positioned in the rear upper end position it is not allowed to continue panning manually by means of the joystick, since this may cause damages. NOTE! For further details regarding the operation of the camera please always read the operating instructions of the respectively connected control panel, as well. rOVVER X...
Page 34: Repair Works
Envirosight customer service! Work on the electronics – which are in excess of the works described in this chapter – may only be carried out by trained specialist staff! More expansive maintenance and repair works may only be carried out...
Page 35: Replacing The Front Window Of The Ptp70Ii Camera
• Disassemble the 4 retaining screws and the cover. In its original condition these are fastened with Loctite 243 glue. • Carefully remove the front window or possible glass residues from the camera head. • Insert new O-rings. • Insert the new glass window, screw the bracing back on, fasten the retaining screws again with Loctite 243. rOVVER X...
Page 36: Sending In System Components
- Enclose a detailed description of the error Technical support You will always receive elaborate support from your Envirosight service partner for all questions. Please do not hesitate, not even for insigni cant questions, to contact your dealer. The dealer will be happy to help you.
Page 37: Maintenance Works
A cross spindle ensures the even retraction of the camera cable onto the cable reel. It leads the cable depending on the selected speed. However, you must grease the spindle occasionally. Envirosight recommends a maintenance interval of 200 operating hours.
Page 38: Greasing Cable Reel (Rax300)
A cross spindle ensures the even retraction of the camera cable onto the cable reel. It leads the cable depending on the selected speed. However, you must grease the spindle occasionally. Envirosight recommends a maintenance interval of 200 operating hours.
Page 39: Check Plug Connections
• Check O-rings for damages and replace if necessary (grease regularly). Carry out regular visual inspection and in case of occurred damages please directly consult your service partner. NOTE! Always keep your system clean. This considerably prolongs the useful life. rOVVER X...
Page 40: Service Intervals
Rotation axle Housing cover Plug connections Basic housing Valve cover OTHER WORKS Pressure check (under water) Check position sensors Check image quality/focus Sliding clutch control COMPONENTS/SPARE-PART-KIT Front glass Lighting glasses Tilt axles + bearing Tilt drive/shaft Rotation axle rOVVER X...
Page 41 Front ring condition Protection slide Basic housing Camera housing ACCESSORIES RED200 SEALS Housing cover/base housing Plug connections Bearing axle Elevator axle OTHER WORKS Pressure check (under water) Adjust position sensor Check lifting force COMPONENTS/SPARE-PART-KIT Bearing and elevator axle Gas struts rOVVER X...
Page 42 Warnings, safety measures & care Maintenance works ROVVER X RX140SAT RX140S CRAWLER ROVVER X RX95 ROVVER X RX130 ROVVER X RX400 INTERVAL IN YEARS AFTER Ø HOURS x100 O-RINGS AND SEALS Anti knik axle connector Side cover/axles RV camera/light Camera lock...
Page 43 Maintenance works Warnings, safety measures & care ROVVER X RX140SAT RX140 CRAWLER ROVVER X RX95 ROVVER X RX130 ROVVER X RX400 INTERVAL IN YEARS AFTER Ø HOURS x100 COMPONENTS/SPARE-PART-KITS Anti knik axle connector Drive axles Shaft/bearing intermediate gear Rear view camera/light window...
Page 44 X...
Page 45: Taking The System Into Operation
Speci cations of pipe wall materials and pipe diameter Taking the system into operation Taking the system into operation Taking the ROVVER X pipeline inspection system into operation for the rst time will be done by our ENVIROSIGHT specialists during the detailed training of the operating staff. NOTE! Depending on whether the system is installed in a vehicle or if you have bought a mobile system, you have to establish various required cable connections for installation and startup of operations.
Page 46 SAT crawler (ø150mm - ø2000mm) CCU I DCX5000 RAXSAT300 & RX140SAT II Automatic cable reel (up to 300m) RAX300 Mobile Manual cable reel Control Panel (up t 200m) VC500 RMX200 Push rod system AGILIOS XR60/XR100 Tablet VisionReport App rOVVER X...
Page 47: Cabling And Installation Interfaces Of The System
ø2000mm RX400 Crawler P&T Camera (ø150 mm - ø300mm (ø79 mm - ø300mm) optional up to ø1000mm) PTP70II RX130 Crawler P&T Camera (ø100mm - ø200mm) (ø56mm - ø300mm) RX95 PTP50 Axial camera (ø44mm - ø200mm) AC40 rOVVER X...
Page 48: Cabling Of Sat-Components With Cable Reel Rax500
The components identi ed with a must be connected to an external power supply. The system can only be operated after all components have been connected correctly and if the EMERGENCY-OFFbutton of the cable reel is not pressed! rOVVER X...
Page 49: Cabling Of Sat-Components With Cable Reel Rax300
The components identi ed with a must be connected to an external power supply. The system can only be operated after all components have been connected correctly and if the EMERGENCY-OFFbutton of the cable reel is not pressed! rOVVER X...
Page 50: Customized System Combinations
• When plugging, pay attention that the red marks on plugs and connectors are pointed to each other. • Press on rmly until the plug latches in. NOTE! Before pulling out, pull the plug sleeve to the back. rOVVER X...
Page 51: Connecting The Control Panel To The Cable Reels
NOTE! The cable reel RAX500 is connected to the operator panel via the control units CCUI and CCUII. The connections of the control unit CCUI and CCUII are described onpage 180 an on page 229 .. RAX300 RMX200 rOVVER X...
Page 52: Replacing Crawler Wheels (Rx95 And Rx130)
NOTE! Always use the safety washers! • Push on new wheels and screw tight with internal hexagon screw and safety washer. NOTE! Always use the right screw length for the wheels! • Check every wheel for tight t. rOVVER X...
Page 53: Mounting / Unmounting The Qcd Adapter
• Place the QCD adapter on the axle (1). • Screw on the central hexagon socket screw (2). • Press the cover onto the QCD adapter until it audibly snaps into place (3). • Check the adapter for tight t. rOVVER X...
Page 54: Unmounting The Qcd Adapter From The Crawler
• Push the dismantling tool in as far as possible. • Lever out the cover using the dismantling tool. • Remove the cover of the QCD adapter. • Loosen the central hexagon socket screw (1). • Remove the QCD adapter from the axle (2). rOVVER X...
Page 55: Replacing Qcd Wheels
Use wheelns for special applications and needs only greasy underground, very large gradient in the pipe). NOTE! the QCD adatper for the crawler are mounted by ENVIROSIGHT Service staff. For the replacement of the QCD wheels it is necessary to use both hands for mounting and dismounting. It is recommended to use a C-handle. In the following, the RX130 crawler is used as an example.
Page 56 Replacing QCD wheels • Pull the wheel off the axle evenly with the remaining ngers. • To mount the new wheel, place the wheel on the axle (1). • Press and turn the wheel until it engages (2). rOVVER X...
Page 57: Replacing Crawler Wheels (Rx400)
• Remove screws from all wheels and pull off the wheels. • Attach the new wheels and refasten them with the screws. NOTE! Always use the screw length appropriate for the respective wheels! • Make sure each wheel is correctly mounted. rOVVER X...
Page 58: Replacing Heavy-Duty Wheels (Rx400)
The replacement of the crawler wheels with a long axle is executed in the same order. • Unscrew all screws from the wheels and remove them from the wheels. • Attach new wheels and tighten them with a hexagon socket screw and a lock washer. • Check every wheel for tightness. rOVVER X...
Page 59: Extending The Axle (Heavy-Duty Wheels)
• Insert the sleeve (1) into the axle extension (2). • Put the axle extension on the pins and tighten the screws (3). • Checkt the axle extension for tightness. To remove the axle extension perform the steps above in reverse order. rOVVER X...
Page 60: Mounting Additional Weights
• Place the additional weight from one side in the rim (1). • Place the screw of the addicional weight from the other side of the rim (2) and tighten the screws. To remove the additional weights perform the steps above in reverse order. rOVVER X...
Page 61: Mounting The Camera Head On The Crawler
Mounting the camera head on the crawler Your ROVVER X-system can be equipped with a high-resolution CCD-color camera with pan & tilt head (RCX90), a pan & tilt head camera (PTP70II), an axial camera (RAC50) or a sh-eye camera (DSIII). In the following you will see how to mount the camera heads to the crawler or alternatively to the elevator.
Page 62: Mounting The Camera Head On The Crawler (Qcd Lock)
NOTE! For assembly / disassembly of electrically operated components the complete ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and so that control is possible.
Page 63: Assembly Of The Crawler Adapter (Ptp70Ii)
• Secure the screw at the crawler adapter (4 + 5). ATTENTION! Hazard of components being damaged. Always use the special tools delivered with the system for all kinds of assembly works. Make sure that components are always placed upright and not tilted! rOVVER X...
Page 64: Mounting Elevator With Camera Head On The Crawler (Rx130)
Mounting elevator with camera head on the crawler (RX130) For inspection in pipe diameters between DN 300 and DN 600 a mountable elevator is available with your ROVVER X system. The elevator can be adjusted steplessly with the control. The camera head RCX90 is mounted to the elevator when using the elevator. The assembly is identical to that of mounting it to the crawler.
Page 65 • Lock the elevator with the special wrench or the QCD lock. OPEN/CLOSED OPEN CLOSED NOTE! The electronic contactors must always be free from grease! Always use the special wrench. • Demount the elevator in reverse order if required. rOVVER X...
Page 66: Mounting The Additional Weight To The Crawler (Rx130)
• Secure the additional weight with the two hexagon socket screws (2). NOTE! When the elevator is mounted for inspections only use the crawler wheels suitable for this purpose. Do not use any wheel extenders. The additional weight must be mounted on the crawler. rOVVER X...
Page 67: Mounting The Elevator Extension To The Crawler (Rx400)
Mounting the elevator extension to the crawler (RX400) To inspect pipelines from DN 1300 up to DN 2000 with your ROVVER X--system the elevator extension EXT400 is available for the RX400 crawler. The extension is mounted to the elevator of the crawler. When using the elevator extension the camera connector is mounted to the extension.
Page 68 • Bend the elevator extension downward so that the cut-outs (6) will engage to the bolts (7) of the crawler s elevator. • Insert the locking bolt (8) and tighten it. • Attach the lower strut (9) of the elevator extension to the traverse axis (10) of the crawler elevator and have the two spring locks snap in place. rOVVER X...
Page 69 - Make sure all electrical contacts are always free of grease! - When the elevator extension is mounted for inspections only use the crawler wheels suitable for this purpose. The maximum additional weight must be mounted on the crawler. rOVVER X...
Page 70: Mounting Additional Weights To The Crawler (Rx400)
• If required also mount the 4.5 kg additional weight on top of the 9 kg additional weight (3). • Screw the the additional weight to the bottom side of the 9 kg additional weight (4). ATTENTION! When using the elevator extension it is required to always mount both additional weights. rOVVER X...
Page 71: Mounting The Crawler With Standard Wheels To The Carrier
Repeat this procedure also on the second side. NOTE! The locking pin snaps in when you turn it half a turn to the right. NOTE! When using the carrier the center axes must be equipped with a D86 wheel each. rOVVER X...
Page 72 • Lower the crawler body to the carrier from the top (4). Pay attention to the driving direction marked with an arrow. • Fasten the crawler housing with screws from below (5). NOTE! The driving direction is marked with an arrow on the carrier s ground plate. Mount the crawler in this direction. rOVVER X...
Page 73 Mounting the crawler with standard wheels to the carrier Taking the system into operation opened state closed state • Push the side parts onto the crawler housing (6) until the locking pins snap in. NOTE! Make sure that the side parts are entirely locked. rOVVER X...
Page 74 Taking the system into operation Mounting the crawler with standard wheels to the carrier OPEN/CLOSE • Tighten all xing screws (7) at the 4 corners of the carrier. rOVVER X...
Page 75: Mounting The Crawler With Qcd Wheels To The Carrier
Repeat this procedure also on the second side. NOTE! The locking pin snaps in when you turn it half a turn to the right. NOTE! When using the carrier the center axes must be equipped with a D86 wheel each. rOVVER X...
Page 76: Mounting The Connector Piece To The Qcd Adaptor
• Place the connector piece on the QCD adaptor (1). • Turn and press the connector piece until it locks into place (2). • Follow steps 3-5 of the previous chapter. NOTE! Make sure that all connector pieces are entilrely locked into place. rOVVER X...
Page 77 • Push the side parts onto the crawler housing (6) until the locking pins snap in. NOTE! Make sure that the side parts are entirely locked. OPEN/CLOSE • Tighten all xing screws (7) at the 4 corners of the carrier. rOVVER X...
Page 78: Adapter For Egg-Shaped Pipes (Rx400, Rx130 And Rx95)
At high water levels it is recommended to assemble the ad- ditional weight to stabilize the crawler s drivability in the pipe. Crawler RX400 with adapter for egg-shaped pipes Crawler RX130 / RX95 with adapter for egg-shaped pipes rOVVER X...
Page 79: Overview Of Adapters For Egg-Shaped Pipes
Item no. 080-0535-00 200/300 mm Wheel D64x10 d6 Item no. 080-0505-00 250/375 mm Wheel D64x10 d6 Item no. 080-0505-00 300/450 mm Wheel D86x20 d6 Item no. 080-0515-00 300/450 mm Wheel ELKA D64x25 d6 Item no. 080-0600-00 Legend: rubber, corundum rOVVER X...
Page 80: Mounting The Adapter For Egg-Shaped Pipes (Rx400)
To use the adapter for egg-shaped pipes with QCD wheels you have to demount the QCD adapter of the middle wheel. • Screw the egg-shaped adapter to the bottom side of the crawler (1). • Adjust the brackets at both sides to the respective egg-shaped pro le with the adjustment screws (2). rOVVER X...
Page 81: Mounting The Adapter For Egg-Shaped Pipes (Rx130 Und Rx95)
• Mount the arms of the adapter for egg-shaped pipes in the middle of the crawler (1). • Mount the connection plate from below (2). • Fasten the arms with the screws (3). • Adjust the brackets at both sides to the respective egg-shaped pro le with the adjustment screws (4). rOVVER X...
Page 82: Mounting The Extension For The Adapter For Egg-Shaped Pipes
In an egg-shaped pipe a crawler with standard adapter might get stuck at pipe transitions and inlets. To avoid this an extension with 2 additional wheels is available. • Remove the plastic wheel. • Attach the extension with the recess facing downwards. • Remount the plastic wheel with the screw and fasten it. rOVVER X...
Page 83: Adapter For Egg-Shaped Pro Les Epa For R 140Sat Ii
• Loosen the ladder rubber. • Push the red locking device upwards in the direction of the arrow. • Remove the rear guide arms. • Tilt the EPA backwards to unhook the retaining clips. rOVVER X...
Page 84: Scope
Taking the system into operation Scope Scope Guide arms 1 Guide arms 2 Guide arms 3 Quick release fasteners Locking block Locking pin Guide rollers with bracket Long lowering hook rOVVER X...
Page 85: Mounting
• Attach the long lowering hook in the opening provided on the egg-shaped pro le adapter. • Attach the guide lugs of the egg-shaped pro le adapter to the lowering bolts on the crawler. • Tighten the quick-release fasteners at the front of the crawler. rOVVER X...
Page 86: Adapting The Egg-Shaped Pro Le Adapter To The Pipe Size
DN 250x375 Wheel, D85 x 18 (8x) Guide arm 1 Hole grid: 4 DN 300x450 Wheel, D85 x 18 (8x) Guide arm 1 Hole grid: 6 DN 300x450 Wheel, D85 x 18 (8x) Guide arm 1 Hole grid: 7 rOVVER X...
Page 87 DN 500x750 Wheel, D175 x 78 (4x) Guide arm 3 Hole grid: 6 DN 600x900 Wheel, D175 x 78 (4x) Guide arm 3 Hole grid: 6 DN 600x900 Wheel, D175 x 78 (4x) Guide arm 3 Locdhraster: 7 rOVVER X...
Page 88 Im Regelfall kann der EPA au erhalb vom Schacht montiert und in der passenden Kon guration in den Schacht abgelassen werden. In Sonderf llen, z.B. in Sch chten mit zus tzlichen Einbauten, muss der EPA im Schacht auf die entsprechende Rohrgr sse angepasst werden. rOVVER X...
Page 89: Mounting Auxiliary Lights (Qcd Locks)
NOTE! For assembly / disassembly of electrically operated components the complete ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and so that control is possible.
Page 90 Notice that the crawler cover is screwed shut tightly again after demounting the auxiliary light. Otherwise defects in tightness can lead to serious defects on the crawler. • Press both interlocking buttons at the same time (1). • Take the auxiliary light and remove the auxiliary light from the crawler (2). rOVVER X...
Page 91: Mounting Auxiliary Lights (Crawler Rx95, Rx130 And Rx140Sat)
Mounting auxiliary lights (crawler RX95, RX130 and RX140SAT) For the ROVVER X system optional auxiliary lights are available. The auxiliary light RAL130 is a mere auxiliary light. The RAL200 has an additional rear view camera. The auxiliary lights RAL1000-RCX90 (used with the camera head RCX90) and RAL1000-DSIII (used with the camera head DSIII) are designed for large pipe diameters.
Page 92: Assembly Of The 3-Led Auxiliary Light (Rx140Sat Crawler)
NOTE! For assembly / disassembly of electrically operated components the complete ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and so that control is possible.
Page 93 • Before mounting the auxiliary light check the O-ring. It may not have any damages and must be lubricated. If necessary replace the O-ring and lubricate it. • Place the 3-LED auxiliary light upright in driving direction, press it down rmly until it locks in. • Use the locking washers! rOVVER X...
Page 94: Assembly Of Ral1000 (Rcx90 & Dsiii)
NOTE! For assembly / disassembly of electrically operated components the complete ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and so that control is possible.
Page 95: Sat Components And Additional Accessories (R 140Sat)
• Insert the push rod between the feed wheels of the feed unit and place the camera PTP70II into the swivel bowl. • Close the feed unit by pushing the cover down until the locks snap into place. rOVVER X...
Page 96 • Push the tube (blue de ection tube) over the swivel bowl and x it there by closing the quick release fatener. Depending on the inspection situation different tube lengths are available. Quick release fastener open Quick release fastener closed rOVVER X...
Page 97: Sat Components And Additional Accessories (R 140Sat Ii)
• To lock the articulated joint, push in the pin while the articulated joint is open (1). • Turn the lock clockwise until the pin audibly engages in the rst groove (2). • Make sure that the articulated joint is locked. rOVVER X...
Page 98: Inserting The Push Rod Into The Feeder
Mount the SAT camera on the push rod, place the SAT camera in the guide vane and the push rod in the feeder unit of the crawler. NOTE! When performing inspections with the ROVVER X SAT-Sewer inspection system it is additionally compulsory to observe and comply with all instructions and regulations of this user manual and the AGILIOS user manual.
Page 99 SAT components and additional accessories (RX140SAT II) Taking the system into operation • Open the fasteners to open the rod clamp. • Insert the push rod into the feeder unit. rOVVER X...
Page 100 • Close the cover of the feeder unit (1). • Push the cover down until it clicks into place (2). NOTE! Make sure that the cover is engaged by trying to open the cover upwards without pushing the lock! rOVVER X...
Page 101: Changing Belts And Sliding Jaws
NOTE! Always change the belts and/or the sliding jaws in pairs! • Open the cover of the feeder by opening the lock by pressing the pin (1). • Open the cover of the feeder (2). rOVVER X...
Page 102 • Swivel the knee lever backwards / upwards (2). • First grasp the belt at the side facing the camera plug and pull the belt diagonally upwards (1). • Grasp the belt at the front side and remove the belt upwards (2). rOVVER X...
Page 103: Changing Sliding Jaws
• The belt must be removed before you can change the sliding jaws. • Remove the belt as described above. • Remove the sliding jaws located on the inside of the belt carrier (1). • Attach the new sliding jaw (2). rOVVER X...
Page 104: Mounting The Belt
• Now place the belt around the belt wheel (2) at the side of the camera plug. • Swivel the knee lever forwards / downwards. • Make sure that the knee lever engages in the bolts (1). • Push the knee lever down until it engages (2). rOVVER X...
Page 105 • Close the cover of the feeder unit (1). • Push the cover down until it clicks into place (2). NOTE! Make sure that the cover is engaged by trying to open the cover upwards without pushing the lock! rOVVER X...
Page 106: Measuring The Belt Tension
SAT components and additional accessories (RX140SAT II) Measuring the belt tension You can measure the tightness of the belts using the ENVIROSIGHT belt tensioning scale. • Open the cover of the feeder by opening the lock by pressing the pin (1).
Page 107 • Place the belt tensioning scale on the upper part of the knee lever (1). • Close the knee lever by pressing the belt tensioning scale down steadily (2). The rubber ring on the belt tensioning scale moves upwards. An ideal range is marked on the belt tensioning scale. rOVVER X...
Page 108 SAT components and additional accessories (RX140SAT II) The rubber ring (4) must be in the ideal range (3) after pressing the belt tensioning scale down: belt tension too low belt tension too high belt tension ideal rubber ring rOVVER X...
Page 109 • Close the cover of the feeder unit (1). • Push the cover down until it clicks into place (2). NOTE! Make sure that the cover is engaged by trying to open the cover upwards without pushing the lock! rOVVER X...
Page 110: Adjusting The Belt Pre-Tension
In addition, the traction decreases signi cantly if the tension is too high. The belt pre-tension is adjusted for each belt at the screws located on the feeder unit. • To increase the belt tension, turn the screw clockwise. • To reduce the belt tension, turn the screw counterclockwise. rOVVER X...
Page 111: Mounting / Dismounting Guide Vane / Guide Pipe Adapter
• Swivel the guide vane / adapter 90 upwards (2). • Remove the blade/adapter toward the front (3). • To mount the blade/adapter, perform the above steps (3 and 2) in reverse order. • Push the blade/adapter down until you hear it click into place.. rOVVER X...
Page 112: Guide Pipe Adapter
Before you can attach the guide pipes, you must mount the guide pipe adapter to the crawler as described. If the guide pipe adapter is mounted on the crawler, proceed as follows: • Open the lock of the guide pipe adapter by turning the ring counterclockwise. rOVVER X...
Page 113 Guide pipe adapter Taking the system into operation • Push the required guide pipe into the guide pipe adapter until it is fully inserted. • Tighten the lock by turning the ring clockwise. rOVVER X...
Page 114: Recommended Guide Pipe Lengths
Example: With a 2 m long guide pipe, this may only be rotated outwards so that the end of the guide pipe is max. 1 m outside the crawler s longitudinal axis, ENVIROSIGHT offers guide pipes with an outer diameter of 75mm for SAT inspections in pipes from 200mm up to 2000mm. NOTE! The guide pipe lengths are standard values and must be adapted to the respective inspection situation..
Page 115: Combination Of Crawler Wheels And Guide Pipes
The guide pipes can be modi ed by the customer according to his operating conditions. NOTE! It is recommended to use only original ENVIROSIGHT guide pipes. When using guide pipes other than the original ENVIROSIGHT guide pipes, the following requirements for the guide pipe must be observed: - Outer diameter: 75mm +/- 0.5mm - Maximum length: 2.3m...
Page 116: Cleaning The Guide Pipe Adapter
To change the sliding ring / cleaning brush, proceed as follows: • Open the lock of the guide pipe adapter and unscrew the lock completely. • Remove the sliding ring with cleaning brush by pushing it forward out of the guide pipe adapter. rOVVER X...
Page 117 Wrap the cleaning brush around the wider part of the sliding ring. NOTE! Insert the sliding ring with the short shoulder rst into the guide pipe adapter. • Push the sliding ring with cleaning brush from the front back into the guide pipe adapter as far as possible. rOVVER X...
Page 118: Pressurizing The System
OPEN/CLOSE PTP70, PTP70II • Remove the valve cover with the special tool. • Fill the respective component with pressure as described on the following pages. • Always refasten the valve cover immediately after each lling procedure. rOVVER X...
Page 119: Check And Adjust The Interior Pressure Of The System Components
- Pressure too low - red blinking symbol - Pressure o.k.- grey permanent symbol A detailed description of the pressure display and the expanded system displays can be found in the operating manual of the respectively connected control panel. rOVVER X...
Page 120: Valve Overview For Crawlers Rx95 Und Rx130
Taking the system into operation Pressurizing the system Valve overview for crawlers RX95 und RX130 RX95 RX130 Valve overview for crawler RX400 rOVVER X...
Page 121: Valve Overview For Ccrawler Rx140Sat
Pressurizing the system Taking the system into operation Valve overview for ccrawler RX140SAT Valve overview for ccrawler RX140SAT II rOVVER X...
Page 122: Valve Overview For Cameras
Taking the system into operation Pressurizing the system Valve overview for cameras RCX90 PTP70 II RAC50 DSIII Valve overview for elevator RED200 RED300SAT II rOVVER X...
Page 123: Valve Overview For Auxiliary Lights
Pressurizing the system Taking the system into operation Valve overview for auxiliary lights RAL200 RAL130 RAL1000-RCX90 RAL1000-DSIII rOVVER X...
Page 124: Set-Up Of The Automatic Cable Reel Rax500
• Slightly pull at the cable to enable unwinding and use the remote control to unwind 2 m of cable. NOTE! The cable does not unwind from the reel unless a tensile force is applied. For details regarding the operation of the connected control panel please see the corresponding user manual. • Switch the system off, again. rOVVER X...
Page 125: Extending The Outrigger
• Open the lock (1) and pull the arm out to the desired length (2). • Secure the outrigger with the lock. NOTE! Make sure that the locking pin will be inserted in one of the designated holes. rOVVER X...
Page 126: Adjusting The Outrigger Arm
Hazard of damaging the toothing at the outrigger! Make sure to open the lever’s screw wide enough so that the teeth will no longer interlock when the outrigger is lifted up. Rotation must be possible without applying force. rOVVER X...
Page 127: Adjusting The De Ection Pulley
The de ection pulley can only be secured at 3 points. The release knob snaps into place in the center position and in a 90 angle at both sides. Between these locking points the pulley follows the direction in which the cable is pulled. However, it is always possible that the de ection pulley snaps into place when approaching one of the locking points. rOVVER X...
Page 128: De Ection Pulley Cable Guide
• Loosen the locking screw (8) of the cable guide at the pulley. • Unwind some of the camera cable and guide it around the de ection pulley as shown. • Re-tighten the locking screw of the cable guide at the pulley. rOVVER X...
Page 129: Modifying The Direction Of The The Cable Guide From Horizontal To Vertical Operation
(1). • Unfold the guide arm to the top and make sure it snaps into place (2). • Insert the pulley bracket underneath the de ection pulley (3). • Guide the cable through the guide arm (4). rOVVER X...
Page 130: Setup Of Automatic Cable Reel Rax300
For enabling that the crawler can be connected to the camera cable, you can pull out the camera cable a bit from the cable reel by hand. NOTE! RAX300 cable reels for vehicle tting do not have the cable guide pulley. For vehicle tting the optional base with extension arm is recommended. rOVVER X...
Page 131: Threading The Camera Through Manhole Pulley
• Make sure that the rope is placed at the wall of the manhole which is situated in driving direction of the crawler. This will prevent the pulley from swinging out as soon as the cable is loosened. rOVVER X...
Page 132: Double Manhole Pulley Of The Ra Sat300
• Make sure that the rope is placed at the wall of the manhole which is situated in driving direction of the crawler. This will prevent the pulley from swinging out as soon as the cable is loosened. rOVVER X...
Page 133: Connecting The Crawler
NOTE! For assembly / disassembly of electrically operated components the complete ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and so that control is possible.
Page 134: Testing The System
Switch the camera picture between front and rear view camera by pushing the button (camera). CAUTION! The optic of the camera must never be exposed to direct sunlight. In that case serious damage to the camera chip components will result. rOVVER X...
Page 135: Lowering The Crawler Into The Manhole
Lower the crawler slowly into the manhole and if possible with the camera head pointing upwards. Avoid contact with the manhole or setting it down too hard on the bottom of the manhole. NOTE! To lower crawlers with QCD components into the manhole use the lowering device (ENVIROSIGHT no. 560-0225-70). rOVVER X...
Page 136 • Hook the lowering bar into the bolts on the sides of the crawler until it engages (1). • Fold the lowering bar back (2). • To remove the lowering bar, proceed in reverse order as described above. rOVVER X...
Page 137: Lowering The Crawler Into The Manhole (Qcd Lowering Device)
Risk of destruction for the camera front window and the lighting ring! Lower the crawler slowly into the manhole and if possible with the camera head pointing upwards. Avoid contact with the manhole or setting it down too hard on the bottom of the manhole. rOVVER X...
Page 138: Lowering The R 140Sat Ii Crawler Into The Manhole Using The Integrated Lowering Bar
• Flip the lowering bar up (2). • Attach the hook to the lowering bar. The RX140SAT II is supplied with two chain connectors that allow the lowering bar to be hooked onto large crane hooks with safety catch. rOVVER X...
Page 139 Danger of serious injuries when used in pipe systems with a steep incline! Under no circumstances may the ROVVER X system be used in pipe systems with strongly rising / falling sections. There is a considerable risk of injury from an independently uncontrolled crawler, as the system does not have an automatic braking function in the event of a power failure.
Page 140: Control And Operation Of The System
Make sure that the speed of the cable reel s winding up process is faster than the speed of the crawler. NOTE! For a detailed description of all functions please refer to the user manual of the respectively connected control panel. rOVVER X...
Page 141: Crawler Module Rx400
- Compatible to the SUPERVISION (PAL) inspection system (possibly with reduced scope of functions, e.g. no electrical gearshift, no safety mode, no centering of the camera) Different crawler wheels are optionally available for different purposes of use. For a detailed survey of all wheels and their use please see page 309. rOVVER X...
Page 142: Electric Gearbox
- Regarding the safety function the last selected status will automatically be restored when restarting the system. - For further details regarding the operation of the clutch and the safety function please always read the product-related user manual of the connected control panel, as well. rOVVER X...
Page 143: Connections And Descriptions
4 Camera connection socket 5 Camera lock 6 Interface for additional systems extensionsn 7 Linear guiding for elevator 8 Fastening for additional weight 9 Interface for cable or cable reel 10 Backeye camera 11 Sensors for automatic camera centering rOVVER X...
Page 144: Changing The Track Width (Only Wheel D220X60/D20 And D320X56/D20)
In combination with the wheels D220x60 the track width of the RX400 crawler can be varied by simply turning the wheels over. NOTE! The wheels D260x85 can only be mounted in one direction, i.e. with these wheels it is not possible to vary the track width. rOVVER X...
Page 145: D320X56/D20
• Insert the sleeve into the axle extension. • Put the axle extension on the pins and tighten the screws. • Check the axle extension for tightness. 400 mm / 15.75 in 556 mm / 21.9 in rOVVER X...
Page 146: Crawler Module Rx130
- Compatibility to the SUPERVISION (PAL)-Inspection System (as of version 2012) - Optionally available as EX version For the various elds of application there are a number of suitable crawler wheels. A detailed list of all wheels and their application can be found on page 309. rOVVER X...
Page 147: Connections And Descriptions
1 Crawler axes 2 Bolt for lowering 3 Connector box of the camera 4 Connector of the camera or elevator 5 Connector of the auxiliary light 6 Screw drill holes for elevator mounting 7 Interface for cable or cable reel rOVVER X...
Page 148: Crawler Module Rx130L
For the various elds of application there are a number of suitable crawler wheels. A detailed list of all wheels and their application can be found on page 309 NOTE! An ENVIROSIGHT retro t kit of the integrated elevator is also available for the RX130 crawler module. This can only be retro tted at your service center. rOVVER X...
Page 149: Connections And Descriptions
Connections and descriptions Crawler module RX130L Connections and descriptions 1 Bolt for lowering 2 QCD lock 3 Connector for camera 4 Connector for auxiliary light 5 Interface for cable or cable reel rOVVER X...
Page 150: Crawler Module Rx95
- Compatibility to the SUPERVISION-(PAL) Inspection System (as of version 2012) For the various elds of application there are a number of suitable crawler wheels. A detailed list of all wheels and their application can be found on page 309. rOVVER X...
Page 151: Connections And Descriptions
Connections and descriptions Crawler module RX95 Connections and descriptions 1 Crawler axes 2 Lowering bolts 3 Camera connection socket 4 Camera lock 5 Valve for pressurization 6 Interface for cable or cable reel rOVVER X...
Page 152: Crawler Module Rx140Sat
- Compatible to the SAT-cable reel RXSAT150 and the cable reels RAX500 and RAX300 For the various elds of application there are a number of suitable crawler wheels. A detailed list of all wheels and their application can be found on page 309. rOVVER X...
Page 153: Connections And Descriptions
3 Interface for 3-LED auxiliary light 4 Feed unit lock 5 Interface for cable or cable reel 6 Adjustment of contact pressure to push rod 7 Mount for lowering hook 8 Insertion unit 9 Tube (de ection pipe) rOVVER X...
Page 154: Crawler Module Rx140Sat Ii
- Constant monitoring of the internal pressure and internal temperature For the various elds of application there are a number of suitable crawler wheels. A detailed list of all wheels and their application can be found under “„Combination of crawler and wheels“ on page 309. rOVVER X...
Page 155: Connections And Descriptions
3 Feeder unit 4 Feeder unit lock cover 5 Interface for cable or cable reel 6 Lowering device 7 Belt pre tension adjustment 8 Articulated joint (lockable) 9 Bolt for lowering device 10 Insertion unit 11 Guide vane rOVVER X...
Page 156: Information And Care For Crawlers
Combination with RX400 crawler with auxiliary lights NOTE! As standard the RX400 crawler is equipped with suitable LED lamps for optimum illumination of large pipe diameters. In combina- tion with the RX400 crawler the auxiliary lights described previously will not be required. rOVVER X...
Page 157: Maintenance
Risk of serious injuries when using in ascending piping systems! The ROVVER X system must under no circumstances be used in ascending/ descending sections of piping systems. There is the considerable hazard of injuries from an independently falling over crawler, because the system does not have an automatic brake function in case of power outages.
Page 158: Temperature Sensor Rts
NOTE! For assembly / disassembly of electrically operated components the complete ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and so that control is possible.
Page 159: Connecting The Rts Temperature Sensor
• Screw the plug on the crawler with turning motions until the latching bolt latches (2). • Take the camera cable connection with the guide lug pointing upwards onto the plug side of the RTS (3). • Screw the socket side of the RTS with turning motions until the latching bolt latches (4). rOVVER X...
Page 160: Camera Module Rcx90
Do not look into the lighting units / LED’s of cameras, additional lights and integrated lights such as on the SAT crawler. For your ROVVER X-system several high-resolution color cameras are available. The pan & tilt head camera RCX90 has a 10x optical zoom and additionally a 12x digital zoom camera module.
Page 161: Connections And Descriptions
Connections and descriptions Camera module RCX90 Connections and descriptions 1 Pressure valve 2 Laser 3 LED Lighting unit 4 Rotation unit or connection elevator/crawler camera socket rOVVER X...
Page 162: Camera Module Ptp70Ii
- Optionally available as EX version NOTE! If the camera module PTP70II is operated with a ROVVER X crawler the location transmitter of the PTP70II camera is auto- matically deactivated and the location transmitter of the crawler will be used.
Page 163: Connections And Descriptions
Connections and descriptions Camera module PTP70II Connections and descriptions 1 Pressure valve 2 Laser 3 LED-Lighting unit 4 Connection for de ector 5 Connector crawler adapter rOVVER X...
Page 164: Camera Module Ptc50
- Light control from 0 - 100% - Impact-resistant lighting ring with integrated, interchangeable bumper - Constantly upright picture (in axial view) - Integrated laser to determine diameter and crack widths - High resolution - Focus function - Optionally available as EX version rOVVER X...
Page 165: Connections And Descriptions
Connections and descriptions Camera module PTC50 Connections and descriptions 1 LED lighting unit 2 Connector elevator/ crawler camera socket rOVVER X...
Page 166: Camera Module Rac50
- Light control from 0 - 100% - Impact-resistant lighting ring - High sensitivity to light - Application area DN 100 - DN 200 - Pipe bend mobility as of DN150 (in combination with RX95) - Stainless steel housing with compact design rOVVER X...
Page 167: Connections And Description
Connections and description Camera module RAC50 Connections and description 1 LED Lighting unit 2 Connector elevator/crawler camera socket rOVVER X...
Page 168: Digisewer Camera Dsiii
Do not look into the lighting units / LED’s of cameras, additional lights and integrated lights such as on the SAT crawler. For your ROVVER X-system also a special high-resolution CCD-color camera with a sh-eye lens is available. This DIGISEWER camera DSIII offers you the possibility to create developed views of the pipe systems to be inspected.
Page 169: Connections And Descriptions
Due to the panoramic shot function all recordable picture data will be recorded. A dedicated evaluation of the inspection will be carried out afterwards by means of the reporting software WINCAN or another equivalent software program. rOVVER X...
Page 170: Laser Ring For Dsiii Camera Head
For the detailed description how to activate the laser dots during inspection please see the user manual of the connected control panel. 1 Laser ring loc 2 Laser diode arranged in circle 7 pieces 3 Connector rOVVER X...
Page 171: Mounting The Laser Ring
• Close the locking of the laserring (3). It has to point out LOCK. ATTENTION! The grooves for the assembly of the O-rings need to be clean. Always use a standard O-ring lubricant and make sure during assembly that the o-rings will not be damaged. rOVVER X...
Page 172: Information And Care For The Laser Ring For The Dsiii Camera Head
Never look into the laser, never turn the laser on people. This can lead to serious injuries to the eyes. Only use the laser for measuring the widths of cracks in the pipe inspection area. DANGER! Hazard of fatal injuries caused by electrical current For all cleaning and maintenance works disconnect the system from power supply. rOVVER X...
Page 173: Rcc90 Camera Adapter
RCC90 camera adapter for the ROVVER X inspection system. The application area starts at DN90. The adapter serves as a direct connection of a camera to the camera cable to inspect horizontal and vertical pipes, manholes and special constructions.
Page 174: Vertical Operation (With Cable Reel Rax500 Only)
• Switch system on again. NOTE! When the system is activated, it is not possible to switch the operating mode of the cable reel. You always have to switch off the system before you activate the vertical or horizontal operation. rOVVER X...
Page 175: Information And Care For Camera Modules
VISIONCONTROL Panel the internal pressure of the system is shown to you. Location transmission If the camera module PTP70 II is operated with a ROVVER X crawler the location transmitter of the PTP70 II camera is automatically deactivated and the location transmitter of the crawler will be used.
Page 176: Maintenance
The optic of the camera must never be exposed to direct sunlight. In that case serious damage to the camera chip components will result. DANGER! Hazard of fatal injuries caused by electrical current For all cleaning and maintenance works disconnect the system from power supply. rOVVER X...
Page 177: Desktop Control Unit Dcx5000
Desktop Control Unit DCX5000 The DCX5000-desktop control unit completes your ROVVER X or AGILIOS™ -inspection system and controls all components (such as automatic and manual cable reels, crawlers and cameras). In connection with a suitable operating software (for example WinCan) the desktop control unit DCX5000 enables you to inspect pipeline systems, while at the same time recording inspection data in the form of videos and screenshots.
Page 178: Desktop Control Unit Dcx5000
5 Elevator down 6 Manual camera focus 7 Auxiliary light 8 Light 9 Reel force 10 Cable reel speed 11 Crawler speed 12 Switching between automatic or manual cable reel operation 13 Clutch on / off 14 Backeye camera rOVVER X...
Page 179: Control Panels Connections
1 Connection cable between control panels 2 Cable to CCU I control unit 3 Connectors for frame installation Touch-screen monitor iPEK display interface (only in connection with control unit CCUI) Touch-screen monitor front view Touch-screen monitor rear view rOVVER X...
Page 180: Control Unit Ccui
Control unit CCUI CCUI front view - connections and operating elements ON / OFF switch iPEK service interface USB connections EMERGENCY OFF switch CCUI front cover plate iPEK service ON / OFF switch USB connections EMERGENCY OFF switch interface Update-button rOVVER X...
Page 181: Ccui Rear View - Connections
Control unit CCUI Desktop Control Unit DCX5000 CCUI rear view - connections 1 Connection DCX5000 2 ENVIROSIGHT display interface 8 Video output with text overlay S-VHS, BNC 3 HDMI out 9 Video output without text overlay BNC 4 USB host...
Page 182: Information And Care
In order to keep your DCX5000 Panel up to date, we recommend that you keep informed about updates for the operating software. You can obtain information from your ENVIROSIGHT licensed dealer. You can nd an overview of all registered dealers starting on page 317.
Page 183: Control Unit / Control Panel Visioncontrol Vc500
Control unit / Control panel VISIONCONTROL VC500 The ROVVER X sewer inspection system is available with the mobile control panel VISIONCONTROL in the VC500 version, which can also be used with other ENVIROSIGHT systems. The main features of the VISIONCONTROL VC500 are: - Multifunctional, portable operating panel, can be used with ROVVER X and AGILIOS™...
Page 184: Control Panel Visioncontrol - Version Vc500
1 Joystick (left) for camera control 2 Full Stop button - For crawler, elevator, camera head and cable reel (these devices are stopped. The system remains fully operational) 3 ON/OFF button 4 Joystick (right) for crawler control 5 1280x800 Touchscreen rOVVER X...
Page 185: Connections Left
Control panel VISIONCONTROL - Version VC500 Connections left 1 Ethernet 3 HDMI 2 USB 2.0 4 analog Video OUT (BNC) rOVVER X...
Page 186: Environmental Conditions And Storage
In order to keep your VISIONCONTROL Panel up to date, we recommend that you keep informed about updates for the operating software. You can obtain information from your ENVIROSIGHT licensed dealer. You can nd an overview of all registered dealers starting on page 317.
Page 187: Radio Remote Control
Radio remote control Radio remote control Parts of the ROVVER X pipe inspection system can be controlled by a remote control unit. Make sure that you always keep an eye on the entire system, even when using the remote control.
Page 188: Radio Remote Control
8 Button block for: - camera control left / right or panning (1sr operating mode) - crawler control left / right (2nd operating mode) - SAT crawler control left right or panning (3rd operaiting mode) - Cruise control rOVVER X...
Page 189: Led Indicators
Radio remote control Radio remote control LED indicators 1 Status LED 1 2 Status- ED 2 3 Status LED 3 4 Status LED 4 5 Status LED 5 rOVVER X...
Page 190: Meaning Of The Led Display
The speed is set to 100% Status LED 4 + 5 State Descirption red, permanently on The automatic operation of the cable reel is active NOTE! When the cruise control function is activated the status LED are not lighted up, they are ashing. rOVVER X...
Page 191: Operating Functions
Operating the system with the remote control Certain functions can be controlled with the remote control to facilitate the operation of the ROVVER X-system and to increase your operation range. When using the remote control make sure to always keep an eye on the work area to avoid accidents. Please also see the safety regulations at the end of this paragraph.
Page 192: Using The Remote Control
Selection display LED SAT swivelling unit/SAT cable reel lights up grren. • To activate the cruise control press both buttons of the bottom button block simultaneoulsly for at least 2 seconds (2). The LEDs of the remote contral start ashing. rOVVER X...
Page 193: Controlling The System
• To move the crawler forward press upper button. • To move the crawler backwards press the lower button. Rechts • To unwind the cable from the cable reel press uper button. • To wind up the cable to the cable reel press lower button. rOVVER X...
Page 194: Controlling The Camera And The Elevator (Operating Level 2)
• To swivel the insertion unit downwards press the lower button. Right • To unwind the cable of the SAT cable reel press upper button. • To wind up the cable of the SAT cable reel press the lower button. rOVVER X...
Page 195: Controlling The Insertion Unit And Sat Cable Reel Ra Sat300 (Operating Level 3)
By default, the speed is set to 50%. The status LED for the speed of 50% (1) is lights up. • To set the speed to 100% press the button for speed control (3). LED 2 lights up. • To set the speed to 50% press the button for speed control (3) again. LED 1 lights up. rOVVER X...
Page 196: Cruise Control
• To decrease the speed when the cruise contol function is active, press the lower button of the left button block (2). The crawler speed is decreased by 5 %. • To reset the crawler speed to 0 % press one button of the bottom button block (3). rOVVER X...
Page 197: Con Guring The Automatic Mode Of The Sat Cable Reel And The Cable Reel
If you try to connect the cable reel at a different point of time it will not work. • To add the SAT cable reel without any components being connected to the reel press the top button of the left control panel. • Activate the remote control by pressing any key. rOVVER X...
Page 198: Inserting And Replacing Batteries
• Insert the batteries into the device as shown. • Re t the battery cover and the clip. NOTE! Please have discharged batteries recycled. Your responsible dealer or the manufacturer of the batteries have information on where the batteries may be recycled. rOVVER X...
Page 199: Information And Care
- Only trained persons should be given access to the remote control. - Never leave the remote control unattended. Operating guidelines - Keep all contacts and antennas clean. - By no means ever use cleaning solutions or a high-pressure cleaner. rOVVER X...
Page 200: Elevator Extension Ext400
Elevator extension EXT400 Elevator extension EXT400 To inspect pipelines from DN 1300 up to DN 2000 with your ROVVER X-system the elevator extension EXT400 is available for the RX400 crawler. RX400 crawler with mounted elevator extension EXT400 Elevator extension EXT400...
Page 201: Connections And Descriptions
1 Protection cap 2 Interface for camera connector 3 Lower strut of the elevator extension 4 Upper strut of the elevator extension 5 Spring locks 6 Locking bolt 7 Interface adapter 8 Fixing screws for interface adapter 9 Protection cap rOVVER X...
Page 202: Information And Care
NOTE! To prevent the guiding rod from dry running it is recommended to grease the guiding rod of the elevator extension with o-ring grease after cleaning (ENVIROSIGHT no. 390-0001-00). Crawler wheels In combination with the elevator only use the following wheels: - Item no.
Page 203: Elevator Red200
As expansion for inspections in pipe diameters larger than between DN 300mm to DN 600mm an optional elevator is available for your ROVVER X system. The elevator can be steered up or down via the control panel and therefore offers perfect centering of the camera in the piping system in any inspection situation.
Page 204: Connections And Descriptions
Elevator RED200 Connections and descriptions Connections and descriptions 1 Screws for mounting on the crawler 2 Connector for crawler 3 Connector for camera 4 Cover for camera 5 Connector for auxiliary lights 6 Valve for pressure lling rOVVER X...
Page 205: Elevator Red300Sat Ii
All other cameras and auxiliary lights cannot be recognized by the SAT system and are therefore not supported. As an extension for inspections in pipe diameters from DN 400 mm, your ROVVER X SAT II system can be equipped with an optional elevator. The elevator can be controlled up and down via the control panel and offers an ideal view on the guide pipe of the RX140SAT II and the connection pipe to be inspected even at high operating water levels.
Page 206: Conncections And Descriptions
1 Valve for pressure lling 2 Connector for auxiliary lights 3 Shutter camera 4 Connector for camera 5 Quick release fasteners for attachment to the crawler 6 Long loweing bar 7 Connection via cable plug on the crawler rOVVER X...
Page 207: Mounting The Red300Sat Ii Elevator
NOTE! Before mounting the RED300SAT II elevator, the entire ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and that control is possible.
Page 208: Mounting The Elevator
On the back of the light for the integrated observation camera of the vehicle, the plug contact for the RED300SAT II elevator is located under a removable cover cap. • When plugging in the elevator, make sure that the entire ROVVER X system is de-energized and that the mark on the front edge of the plug is at the 12 o clock position.
Page 209: Setup Options
Conncections and descriptions Elevator RED300SAT II Setup options The following setup options are recommended by ENVIROSIGHT: - Elevator RED300SAT II front - Egg-shaped pro le adapter EPA RX140SAT II front - Elevator RED300SAT II at the rear and egg-shape pro le adapter EPA RX140SAT II front...
Page 210 Elevator RED300SAT II Conncections and descriptions Egg-shaped pro le adapter EPA RX140SAT II front Elevator RED300SAT II front rOVVER X...
Page 211: Notes And Care
Wheel D175x78 / d12 QCD CAUTION! When carrying out inspections with the elevator mounted, only use suitable crawler wheels and do not use wheel extensions. When using the RED200 elevator, the additional weight must be mounted on the crawler. rOVVER X...
Page 212: Carrier Rcr1000
Carrier RCR1000 Carrier RCR1000 To enable inspections also in pipe systems ranging from 600mm - 1000mm a carrier is available for the RX130 crawler of the ROVVER X- System. The carrier is mounted to the crawler housing. NOTE! When using the carrier the center axes must be equipped with a D86 wheel each.
Page 213: Connections And Descriptions
Connections and descriptions Carrier RCR1000 Connections and descriptions 1 Crawler connector 2 Crawler 3 Locking pin 4 Screw connection carrier 5 Crawler wheels rOVVER X...
Page 214: Information And Care
Severe damage to the crawler, camera head and other components. By no means ever use a high-pressure cleaner for cleaning. Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only. rOVVER X...
Page 215: Auxiliary Light Without Backeye Camera Ral130
An additional auxiliary light is available as extension for the ROVVER X pipeline inspection system. It offers the necessary extra illumination required for dark or large inspection areas.
Page 216: Application And Operation
For the detailed description how to operate the auxiliary light and how to adjust brightness please see the user manual of the connected control panel. Connections and descriptions 1 Connector for elevator/crawler on the auxiliary light plug 2 QCD Release bolt 3 LED ligting unit 4 Pressure valve rOVVER X...
Page 217: Auxiliary Light With Backeye Camera Ral200
As an expansion for the pipeline inspection system ROVVER X an auxiliary light with built-in backeye camera is available. It offers the required additional illumination for dark or large inspection areas. Moreover when moving backwards the camera cable can be permanently kept in sight due to the backeye camera.
Page 218: Application And Operation
Auxiliary light with backeye camera RAL200 Application and operation Application and operation Connections and descriptions 1 QCD release lock 2 Connector for elevator/crawler on the auxiliary light plug 3 LED lighting unit 4 Pressure valve 5 Backeye camera rOVVER X...
Page 219: Information And Care
The auxiliary lights RAL130 and RAL200 can be used in conjunction with the RX400 crawler as an additional rear view camera in a raised position. NOTE! In combination with the RX400 crawler the illumination of the RAL200 auxiliary light is limited to 20%. rOVVER X...
Page 220: Auxiliary Lights Ral1000 (Rcx90 & Dsiii)
For inspections in pipe systems with a diamter range of 600 mm - 1000 mm and in combination with the pan & tilt head camera RCX90 and the sheye camera DSIII the ROVVER X pipe inspection system offers auxiliary lights for these special elds of application. The radiation angles of the illumination have been specially adjusted to provide increased luminance.
Page 221: Application And Operation
For the detailed description how to operate the auxiliary light and to adjust brightness please see the user manual of the connected control panel. Connections and descriptions 1 Connection axis elevator/crawler 2 Pressure valve 3 LED lenses 4 Camera lock 5 Camera connection socket rOVVER X...
Page 222: Information And Care
RAL1000-RCX90 and RAL1000-DSIII. In this case, however, the illumination of RAL130 and RAL200 is then out of operation. Only the backeye camera of the RAL200 can be used. CAUTION! Possible damage to the elevator mechanics. Do not combine the auxiliary light RAL1000 (RCX90 % DSIII) with the Elevator Extension EXT400. rOVVER X...
Page 223: Led Auxiliary Light
NOTE! For assembly / disassembly of electrically operated components the complete ROVVER X system must be switched off. This is necessary so that none of the connectors are live and the system recognizes all newly connected components when restarting and so that control is possible.
Page 224: Application And Operation
Severe damage to the crawler, camera head and other components. By no means ever use a high-pressure cleaner for cleaning. Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only. rOVVER X...
Page 225: Automatic Cable Reel Rax500
Automatic cable reel RAX500 The ROVVER X pipeline inspection system is equipped with an automatic cable reel with an extremely robust camera cable of 500 m length. The cable reel offers a winding support. Winding speed and traction force can be regulated steplessly. It is equipped with a horizontal and vertical operation mode and is thus suitable for well inspections..
Page 226: Connections And Descriptions
1 Drawer for dirt screen 2 Cable protection plug/crawler connector 3 De ection pulley 4 Service plug 5 EMERGENCY-OFF switch 6 Key switch for vertical operation – horizontal operation 7 Rotary control for sensitivity of unwinding sensor (brake) rOVVER X...
Page 227: Operation
When the system is switched on, it is not possible to change the operating mode of the cable reel. You always have to switch off the system via the control panel before you activate the vertical or horizontal operation. rOVVER X...
Page 228: Connector Panel Rax500
1 Connector for attachment of meter counter 2 Connector for attachment of control unit CCUII or RAXSAT150 3 Power plug for power supply of the cable reel 4 Connector for attachment of control unit CCUII 5 Fuse 5 A (inert) rOVVER X...
Page 229: Control Unit Ccuii
Control unit CCUII Automatic cable reel RAX500 Control unit CCUII The control unit CCUII is destined to supply power to the RAX500 and for video processing. Connector panel CCUII Connector RAX500 Connector CCUI Power supply Connection to RAX500, RAXSAT150, RAXSAT300 rOVVER X...
Page 230: Information And Care
Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only. NOTE! The power supply plug must always be easily accessible. When installed in a vehicle make sure to keep it accessible. rOVVER X...
Page 231: Automatic Cable Reel Rax300
Automatic cable reel RAX300 The pipeline inspection system ROVVER X is equipped with an automatic cable reel with 300m of extremely stable camera cable. The cable reel offers a winding support. Winding speed and traction force can be regulated steplessly. The cable reel has the following characteristics:...
Page 232: Connections And Descriptions
5 EMERGENCY-OFF switch 6 Radio remote control 7 Connector for meter counter 8 Connector for light barrier 9 Connector for power supply 10 Video OUT 11 Video IN 12 Service plug 13 Connection VC500 / CCUI / RAXSAT150 / RAXSAT300 rOVVER X...
Page 233: Information And Care
Keep the hands and all loose objects away from all areas with rotating and moving components to avoid severe injuries. There is a crushing and shearing hazard. Also make sure that no loose parts get caught in moving parts. rOVVER X...
Page 234: Maintenance
Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only. NOTE! The power supply plug must always be easily accessible. When installed in a vehicle make sure to keep it accessible. rOVVER X...
Page 235: Automatic Cable Reel Raxsat150
Automatic cable reel RAXSAT150 The automatic cable reel RAXSAT50 for the pipeline inspection system ROVVER X is equipped with an extremely robust camera cable of 150 m length and a 30 m antikink push rod. In combination with the cable reel RAX300 or RAX500 and the satellite crawler RX140SAT or RX140SAT II enables the inspection of pipe branches.
Page 236: Information And Care
Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only. NOTE! The power supply plug must always be easily accessible. When installed in a vehicle make sure to keep it accessible. rOVVER X...
Page 237: Connections And Descriptions
Automatic cable reel RAXSAT150 Connections and descriptions 1 Button for unwinding/rewinding the cable 2 Rotary control for the sensitivity of the unwind sensor (brake) or manual rewind speed 3 Cable protection plug / camera connection 4 De ection pulley 5 Outrigger rOVVER X...
Page 238: Operation
To start the manual unwinding process, turn the SPEED button to the left. The unwinding speed can be controlled with the SPEED button.. Button for rewinding the cable 1 Button for rewinding the cable (1) 2 Rotary control for the manual unwinding of the cable rOVVER X...
Page 239 • To rewind the cable with the desired speed, press and hold the button to rewind the cable and turn the rotary button for the manual unwinding speed to the right. NOTE! After lowering the crawler into a deep manhole, the sensitivity should be reset to a value which prevents the unwinding of the cable due to its dead load. rOVVER X...
Page 240: Connector Panel Raxsat150
Automatic cable reel RAXSAT150 Operation Connector panel RAXSAT150 Connector for attachment of control unit CCUI / CCUII Connector cable reel RAX300 / RAX500 Power plug for power supply of the cable reel Fuse rOVVER X...
Page 241: Automatic Cable Reel Raxsat300
Automatic cable reel RAXSAT300 The automatic cable reel RAXSAT300 for the ROVVER X sewer inspection system is equipped with 300 m highly stable camera cable and 45 m kink-resistant push cable. In combination with the cable reels RAX300 or RAX500 and the satellite crawler, this cable reel enables the inspection of laterals from the main sewer.
Page 242: Notes
Die Netzanschlussdose muss immer leicht zugänglich sein. Achten Sie darauf, dass Sie beim Fahrzeugeinbau den Zugang nicht verbauen. NOTE! The mains connection box must always be easily accessible. Make sure that you do not obstruct access when installing it in the vehicle. rOVVER X...
Page 243: Connections And Descriptions
Automatic cable reel RAXSAT300 Connections and descriptions 1 EMERGENCY-OFF 2 Button for manual winding or unwinding of the cable 3 Touch display to display the meter counter 4 Adjustable SAT de ection pulley (adjustable in height 5 Outrigger for SAT pulley rOVVER X...
Page 244: Operation
The desired manual winding mode can be set with the touch display. Furthermore, meter counter values of the crawler reel, the cable reel and the feeder unit are displayed. Emergency OFF Left button Right button Touch display rOVVER X...
Page 245: Operating The Touch Display
Use the arrow keys on the touch display to switch from the meter counter display to the respective winding mode: - Setting the winding length of the SAT drum per keypress (STEP mode) - Setting the winding speed of the SAT cable reel (SPEED mode) rOVVER X...
Page 246 • To increase the speed at which the SAT cable is wound up or unwound, press ++ on the display. • To decrease the speed at which the SAT cable is wound up or unwound, press -- -- on the display. The set winding or unwinding speed is shown on the display in m/min. rOVVER X...
Page 247: Connector Panel Raxsat300
Video out camera PTP50/AC40 connected to the push rod Connector for control unit CCUI / CCUII Connector for cable reel RAX300 / RAX500 Power plug for power supply of the cable reel incl. fuse holder rOVVER X...
Page 248: Ra Sat300 Outrigger
The outrigger of the RAXSAT300 can only be folded out, mounted and adjusted as soon as the SAT crawler has been lowered into the manhole and the double manhole de ection pulley has been brought into position. Top guide roller Slewing ring Lower guide roller Outrigger 2 Outrigger 1 rOVVER X...
Page 249 Operation Automatic cable reel RAXSAT300 • Pull the outriger 1 towards you. • Unlock the bolt. • Fold out outrigger 2. rOVVER X...
Page 250 • Turn the star nut to x the slewing ring in the desired position (3). • To adjust the guide rollers, loosen wing screws. • Move or turn the arm of the guide roller to the desired position. rOVVER X...
Page 251 Make sure that the clamping shoe is xed in the upper position again with the star nut before folding in the outriggers. Otherwise outrigger 1 cannot be folded to the reel housing. • In order to transport the guide roller in a space saving manner, stow the guide roller in the frame. rOVVER X...
Page 252: Cable Wiper For Ra Sat300
• Remove the screws at the lower guide roller. • Attach the supplied cable wiper holder using the same screws. • Open the snap lock on the side of the cable wiper and ip it open. • Soak both halves of the sponge with water. rOVVER X...
Page 253 • In addition, you can apply rinsing agent to the sponges. • Hook the cable wiper into the holder using the carabiner. • Insert the push cable or the cable of the RAXSAT300 and close the snap lock. rOVVER X...
Page 254: Changing The Sponge
Changing the sponge • Open the snap lock. • To loosen the retaining claw, loosen the screw at the center hole by one turn. • Insert the new sponge. • Press down the retaining claw and tighten the screw. rOVVER X...
Page 255: Operating Principle Of The Ra Sat300
Interaction between SAT cable reel and cable reel The new ROVVER X SAT II cable reel RAXSAT300 together with the RX140SAT II crawler in combination with the cable reel RAX300 or RAX500 works in a master - slave mode. The RAXSAT300 is the slave, and when the RAX300/RAX500 unwinds the cable, the RAXSAT300 actively transports the cable towards the manhole in the same length as the RAX300/RAX500.
Page 256: Important Notes
RAXSAT300 at a certain speed in order to be able to open the spring-loaded guide rollers. - All ROVVER X components have to be updated to the latest ROVVER X software release package ( RV_V8.17.0 or higher). To update your components use the latest version of ENVIROSIGHT-Studio (6.9.0 or higher).
Page 257: Recommended Setup Procedure For Rovver Sat Ii
• Select the appropriate wheels, guide tube and other accessories for the pipe dimension to be inspected. • Mount the components on your crawler. • If the RED300SAT II elevator is mounted later, the ROVVER X system must be switched off again to avoid plugging in the electrical connections under voltage.
Page 258 • If necessary, tighten the cable in manual mode. • Make sure that the manhole de ection pulley is in place before driving using the rear view camera. • Ensure that the automatic mode and the reel synchronization are switched on. rOVVER X...
Page 259: Transporting The Ra Sat300
The rear bar (2) of the transport pallet can be removed by unscrewing the two screws and allows the SAT cable reel to be moved at the correct height from the pallet directly into the vehicle. • Only use the existing carrying/lifting points (1) for transportation by vehicle. rOVVER X...
Page 260: Manual Cable Reel Rlx200
Manual cable reel RLX200 ENVIROSIGHT pipeline inspection systems can be equipped with the manual cable reel RLX200. It provides 200 m of armored camera cable and a winding support allowing the camera cable to be wound onto the reel smoothly and quickly.
Page 261: Connections And Descriptions
Connections and descriptions Manual cable reel RLX200 Connections and descriptions Camera cable Cable guide and meter counter Drum core brake Hand crank Mains switch Power supply plug Connection control panel Connection meter counter Programming interface rOVVER X...
Page 262: Operation
• Open the locking bolt until the reel can move freely. ATTENTION! Risk of damaging the cable reel. Always make sure that the locking bolt is opened suf ciently. Even when only slightly touching damage may be caused to the cable reel within a short period of time. rOVVER X...
Page 263: Hand Crank
The cable guide helps to wind the cable onto the reel uniformly and with even windings. • During winding evenly move the cable back and forth with the cable guide. NOTE! If the cable is rewound properly there is always enough space on the cable reel. rOVVER X...
Page 264: Maintenance
Severe damage to the crawler, camera head and other components. By no means ever use a high-pressure cleaner for cleaning. Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only. rOVVER X...
Page 265: Manual Cable Reel Rmx200
Manual cable reel RMX200 The ROVVER X pipe inspection system is equipped with a manual cable reel with a 200 m armored camera cable. The cable reel provides a winding support allowing the camera cable to be wound onto the reel smoothly and quickly. Additionally it is possible to attach your control panel to the telescope bar which can optionally be mounted during inspection.
Page 266: Connections And Descriptions
1 Camera cable 2 Cable guide and scraper 3 Drum core brake 4 Connection cable meter counter 5 Control panel mount 6 Connection camera cable 7 Connection control panel 8 Mains switch 9 Power supply plug 10 Hand crank rOVVER X...
Page 267: Operation
• Open the locking bolt until the reel can move freely. ATTENTION! Risk of damaging the cable reel. Always make sure that the locking bolt is opened suf ciently. Even when only slightly touching damage may be caused to the cable reel within a short period of time. rOVVER X...
Page 268: Hand Crank
The cable guide allows the cable to be wound onto the reel uniformly and with even windings. • During winding evenly move the cable back and forth with the cable guide. NOTE! If the cable is rewound properly there should be enough space on the cable reel. rOVVER X...
Page 269: Information And Care
Information and care Danger areas There are two danger areas on the cable reel: in the area of the hand crank (1) and the cable guide (2). Keep hands and all loose objects away from here to avoid serious injuries. rOVVER X...
Page 270: Maintenance
Severe damage to the crawler, camera head and other components. By no means ever use a high-pressure cleaner for cleaning. Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only. rOVVER X...
Page 271: Cable Reel Extension Rmx200/Rlx200
Cable reel extension RMX200/RLX200 The ROVVER X pipeline inspection system offers the opportunity to use the cable reel RLX200 as an extension for the cable reel RMX200 to achieve an even higher range. This cable reel solution has two different options:...
Page 272: Cable Reel Extension Rmb150/Rax300/Rmx200
Connecting the cable reel Cable reel extension RMB150/RAX300/RMX200 The ROVVER X pipeline inspection system offers the opportunity to use the cable reel RMB150 as an extension for the cable reels RAX300 or RMX200 to achieve an even higher range. Connecting the cable reel •...
Page 273: Mobile Inspection System Rmx100
To achieve the required exibility and mobility a complete inspection system can be integrated in just two cases. The so-called control case ERMX100 accommodates the built-in control electronics for the cable reel and a mount for the ENVIROSIGHT operating panel VISIONCONTROL VC200.
Page 274: Compatibility, Possible System Combinations
Connections and descriptions Compatibility, possible system combinations The mobile inspection system RMX100 is compatible to the ROVVER X/ AGILIOS™ operating panel VC200, with the ROVVER X crawlers RX400, RX130 & RX95 and with all ROVVER X cameras (RCX90, PTP70 II, RAC50, DSIII).
Page 275: Cable Reel
Connections and descriptions Cable reel extension RMB150/RAX300/RMX200 Cable reel 1 Connection socket control case ERMX100 2 Electronics 3 Connection meter counter 4 Carrying handle 5 Hand grip 6 Brake 7 Cable guide and scraper 8 Cable winder 9 Hand crank rOVVER X...
Page 276: Initial Set-Up
The socket (2) locked with a cover right above the connection for the spiral cable is a data gateway destined for the sole use of ENVIROSIGHT service staff (e.g. for software updates, programming by the manufacturer). • When connecting make sure that the red marks (2) on the plug and on the socket are facing each other.
Page 277: Set-Up And Cabling Of The Manual Cable Reel
Always make sure that the cable reel has a rm and safe stand. Tipping over can cause severe damage to the reel and the entire system. • Connect the cable which you connected to the control electronics before to the corresponding input (1) of the cable reel. 1 Connection socket control case ERMX100 rOVVER X...
Page 278 • By turning attach the coupling ring (3) to the crawler until it the locking bolt catches. • Connect the power cable of the control case ERMX100 to a power source. ATTENTION! Risk of damaging the system! When connecting cables always make sure to switch off the system. Otherwise the electronics might be damaged. rOVVER X...
Page 279: Operation
The drum can be locked with the brake. This prevents an uncontrolled unwinding of the cable and ensures safe transportation. Before using the cable reel the brake must always be unlocked. • Open the brake until the reel can move freely. rOVVER X...
Page 280: Hand Crank
The cable guide (1) allows the cable to be wound onto the reel uniformly and with even windings. • During winding evenly move the cable back and forth with the cable guide. NOTE ! When properly rewound there is always suf cient space for the cable on the reel. rOVVER X...
Page 281: Information And Care
Severe damage to the crawler, camera head and other components. By no means ever use a high-pressure cleaner for cleaning. Do not use cleaning agents or solvents for cleaning as this may harm seals, O-rings or the housing. Always use clear water only rOVVER X...
Page 282: Technical Data
Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum anodized Dimensions (L x W x H) approx. 700 x 240 x 250 mm (without wheels) Weight approx. 32 kg (without wheels) rOVVER X...
Page 283 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum (anodized), stainless steel Dimensions (L x W x H) 384 x 126 x 117 mm Weight approx. 8 kg* * without wheels, camera, auxialiary lights rOVVER X...
Page 284 -20° C - 70° C Material Stainless steel Dimensions (L x W x H) 610 x 130 x 120 mm (without guide pipe) Guide pipes available (L) 127, 150, 200, 300, 400, 500 mm Weight approx. 20 kg rOVVER X...
Page 285 Cable reels RMX200, RMB100 Camera PTP50, AC40 Camera PTP70 II * optional accessories required ** depending on pipe diameter and used cable reel *** incl. standard wheels D85x18 / d12 QCD **** With guide blade, without wheels and guide pipe rOVVER X...
Page 286: Cameras
IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum Dimensions (L x W x H) 168 x 81 x 72 mm Weight 1.5 kg rOVVER X...
Page 287 IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum Dimensions (Ø x L) 72 x 112 mm (without SP70/RCC70) Weight 1.0 kg (without SP70/RCC70) rOVVER X...
Page 288 IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range - 20° C - 70° C Material Aluminum (hard coated) Dimensions (Ø x L) 49 x 107 mm (incl. spring connector) Weight approx. 0.7 kg rOVVER X...
Page 289 IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Stainless steel Dimensions (L x W x H) 63 x 46 x 54 mm Weight 0.25 kg rOVVER X...
Page 290 IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum Dimensions (L x W x H) 150 x 90 x 90 mm Weight 0.9 kg rOVVER X...
Page 291: Control Panel
0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum / glass / plastic Dimensions (L x W x H) approx. 800 x 400 x 120 mm Weight (incl. fram for compact approx. 10 kg arrangement) rOVVER X...
Page 292 3 m Protection class IP20 (protect from humidity and moisture, not suitable for outdoors) Material (front plate) Aluminum Dimensions (L x W x H) ca. 483 x 44.5 x 350 mm Rack 19“, 1 HE Weight approx. 4 kg rOVVER X...
Page 293 - 4° F to 21.1° F /- 20° C to +70° C Material Plastic (ABS+PC) Dimensions (WxHxD) 11.81“ x 10.51“ x 2.75“ / 300 mm x 267 mm x 70 mm Weight (without coiled cable) approx. 3.97 lbs / 1.8 kg rOVVER X...
Page 294: Cable Reels
Dimensions (L x W x H) 520 x 674 x 680 mm Weight (incl cable) approx. 111 kg * Accuracy only valid in brand new conditions and combined with genuine ENVIROSIGHT parts and accessories and under ideal measurement conditions. Control unit CCUII Special equipment...
Page 295 -20° C - 70° C Dimensions (L x W x H) 368 x 575 x 625 mm Weight 56 kg * Accuracy only valid in brand new conditions and combined with genuine ENVIROSIGHT parts and accessories and under ideal measurement conditions. rOVVER X...
Page 296 3.5 A (delay fuse) Protection class IPX4 Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Dimensions (L x W x H) 300 x 750 x 760 mm Weight approx. 75 kg rOVVER X...
Page 297 Control panel DCX5000 Control panel VC500 Cable reel RAX300, RAX500 Cable reels RMX200, RMB100 Crawler RX140SAT II Crawler RX95, RX130, RX400, RX140SAT Cameras PTP50, AC40 Cameras PTP70 II, RCX90 * with 300 m camera cable and 45 m push rod rOVVER X...
Page 298 2 A / 4 A Fuses Protection class Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Dimensions (L x W x H) 424 x 460 x 245 mm Weight approx. 23 kg rOVVER X...
Page 299 2 A / 4 A Fuses Protection class Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Dimensions (L x W x H) 315 x 495 x 680 mm Weight approx. 29 kg rOVVER X...
Page 300 -20° C - 70° C Dimensions (L x W x H) 410 x 230 x 380 mm Weight (incl. Cable) 16 kg Drum case RMX100 Dimensions (L x W x H) 560 x 455 x 265 mm Weight (without contents) 9 kg rOVVER X...
Page 301: Auxiliary Lights
IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum (anodized) Dimensions (L x W x H) 102 x 72 x 33 mm Weight 0.6 kg rOVVER X...
Page 302 IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum Dimensions (L x W x H) 78 x 69 x 45 mm Weight 0.4 kg rOVVER X...
Page 303: Mechanical Accessories
0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum (anodized), stainless-steel Dimensions (L x W x H) retracted: 315 x 80 x 145 mm extended: 315 x 80 x 320 mm Weight approx. 3.2 kg rOVVER X...
Page 304 120 x 275 x 385 mm extended: 120 x 460 x 385 mm Weight ca. 4.8 kg RED300 compatible with: RX140SAT II RX140SAT RX95, RX130, RX400 RCX90 AC40, PTP50, PTP70 II RAL130, RAL200 *only with wheel D120x31/d12 QCD and bigger. rOVVER X...
Page 305 -20° C - 70° C Material Aluminum (anodized), stainless steel Dimensions (L x B x H) 400 x 275 x 240 mm Weight approx. 6.8 kg EPA RX140SAT II compatible with: RX140SAT II RX140SAT RX95, RX130, RX400 RED300 rOVVER X...
Page 306 Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum anodized, stainless-steel Dimensions (L x W x H) 530 x 437 x 264 mm Weight 15.5 kg (incl. wheel D220 Ballon) rOVVER X...
Page 307: Electrical Accessories
Protection class IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Dimensions (outer diamter x T) 120 mm x 32 mm Weight 1.0 kg rOVVER X...
Page 308: Sensor Accessories
IP68 up to 10 m water depth Ambient temperature range 0° C - 40° C Storage temperature range -20° C - 70° C Material Aluminum (anodized) Dimensions (L x W x H) 70 x 70 x 212 mm Weight approx. 1.95 kg rOVVER X...
Page 309: Combination Of Crawler And Wheels
1 x 080-0325-00 Screw Set D86x34/D110x40 080-0530-00 Wheel D110x40/ 6 — — — — — — — — — — — — Included in delivery suitable for from 1 x 080-0130-00 Wheel D110x40/ 6 Pipe diameter (mm) 1 x 080-0325-00 Screw Set D86x34/D110x40 rOVVER X...
Page 310 — — — — — — — — — Included in delivery suitable for from 1 x 585-0852-00 Wheel Ø320RX400 Pipe diameter (mm) 700 / 1 x 585-0815-00 Wheel extender 1000 1 x 585-0810-00 Additional weights with elevator rOVVER X...
Page 311: Corundum Wheels
— — — — — — — — — Included in delivery suitable for from 1 x 080-0215-00 ELKA-Wheel D86x34/ 6 Pipe diameter (mm) 1 x 080-0325-00 Screw Set D86x34/D110x40 with elevator extension not suitable with camera SVC100 rOVVER X...
Page 312 1 x 080-0335-00 Screw Set D95/110/135 080-0640-00 ELKA-Wheel D135x46/d15 — — — — — — — — — Included in delivery suitable for from 1 x 080-0240-00 ELKA-Wheel D135x46/d15 Pipe diameter (mm) 1 x 080-0335-00 Screw Set D95/110/135 rOVVER X...
Page 313: Qcd Wheels
Wheel D175x88 / d12 QCD Pipe diameter (mm) 579-0860-00 Wheel D225x60/d12 QCD — — — — — — — — — Included in delivery suitable for from 1 x 579-0860-00 Wheel D225x60/d12 QCD Pipe diameter (mm) wheel diameter optimized for bend-resistand pipes rOVVER X...
Page 314: Corundum Wheels
1 x 080-0707-00 ELKA Rad D150x52 / d12 QCD Rohrdurchmesser (mm) 080-0708-00 ELKA Wheel D175x88 / d12 QCD — — — — — — — — — Included in delivery suitable for from 1 x 080-0708-00 ELKA Wheel D175x88/d15 Pipe diameter(mm) rOVVER X...
Page 315: Hms Wheels
HMS Wheel D145x52 / d12 QCD Pipe diameter (mm) 080-0711-00 HMS Wheel D120x31 / d12 QCD — — — — — — — — Included in delivery suitable for from 1 x 080-0711-00 HMS Wheel D120x31 / d12 QCD Pipe diameter (mm) rOVVER X...
Page 316: Accessories Wheel Extender Set
Screw Set D86x20/d12 080-0325-00 Screw Set D86x34/D110x40 080-0330-00 Screw Set ELKA Wheel D86 d12 080-0335-00 Screw Set D95/110/135 080-0340-00 Screw Set D220 080-0350-00 Screw Set Wheel Extender 330-0400-00 Wheel Cover Disc D3 330-0401-00 Wheel Cover Disc D4 026-0222-00 Wheel Cover rOVVER X...
Page 317: Customer Service Addresses
Customer service addresses Customer service addresses ENVIROSIGHT ENVIROSIGHT ENVIROSIGHT ENVIROSIGHT International GmbH ENVIROSIGHT Service Center Dortmund ENVIROSIGHT Service Center Leipzig See, Gewerbepark 22 Niedersachsenweg 21 Mommsenstr. 6 (Tor 03) D-87477 SULZBERG D-44143 DORTMUND D-04329 LEIPZIG GERMANY GERMANY GERMANY Phone: +49 8376 921800...
Page 318 Customer service addresses Canada China Croatia ENVIROSIGHT LLC IDEX China 111 Can eld Avenue, UNIT B3 Kosi 75C Randolph, NJ 07869 Shanghai 51216 VI KOVO CHINA CROATIA Phone: +1 973 2526700 Phone: +86 21-52 41 55 99 - 119 Phone: +385 1 7701583...
Page 319 Fax: +30 2310 888877 E-Mail: buckmann@gullyver.de E-Mail: info@leitungsmesstechnik.de E-Mail: info@ydro li.gr Great Britain Hungary Hungary ENVIROSIGHT Service Centre Unit 39, Dixon Business Centre Kistályai út 14. Kistályai út 14. Dixon Road, BRISLINGTON BRISTOL 3300 EGER 3300 EGER BS4 5QW HUNGARY...
Page 320 Phone: +81 033 2520265 Phone: +573103890964 Fax: +39 0381 96552 Fax: +81-47 369 1161 E-Mail: gualla@vivax.it Web: www.kantool.co.jp E-Mail: Cmunera@envirosight.com Luxembourg Malaysia Mexico SewerVision BV Spoorstraat 17 No. 13 - 2 Jalan Kuchai Maju 2 Cerro de Juvencia 71, 6241 CL BUNDE Kuchai Entrepreneur‘s Park...
Page 321 Fax: +34 91 450 60 04 E-Mail: post@pipelinevision.no E-Mail: of ce@retel-tv.pl E-Mail: cesargomez@panatec.net Russia Russia Scotland ENVIROSIGHT Service Centre Sverdlovskaya EMB. 14/2 ZHELEZNODOROZHNYY PROEZD, 5B Unit 39, Dixon Business Centre 195009 SAINT-PETERSBURG ISTRA, MOSCOW REGION Dixon Road, BRISLINGTON BRISTOL RUSSIA...
Page 322 Customer service addresses Singapore South-Africa South Korea SewerVision BV Spoorstraat 17 9 Mpande Road, Sebenza, Edenvale 588-11 PYEONGNAE-DONG GYEONGGI-DO 6241 CL BUNDE 1609 Gauteng 472 938 NAM YANGJU-SI THE NETHERLANDS SOUTH-AFRICA SOUTH KOREA Phone: +31 43 3640130 Phone: +27 74 834 4189 Phone: +82 7042086067 Fax: +31 43 3640200...
Page 323 Customer service addresses United Arab Emirates Ukraine WT Burden Middle East FZCO Vertex Ukraine LLC Envirosight LLC Jebel Ali Free Zone - North P. Grigorenka 39 B, of.6 111 Can eld Avenue - UNIT B3 LIU15, Warehouse RA07AC02 02140 KIEV...
Page 324: Limitation Of Liability
The liability that we assume based on the conditions cited above is limited exclusively to repair, replacement or refund. ENVIROSIGHT is not liable for consequential damage or collateral damage that can arise in conjunction with the sale or operation of the product.
Page 325: Device Take-Back At The End Of Service Life
Device take-back at the end of service life The device delivered to you by ENVIROSIGHT is subject to the regulations speci ed in the European Directive 2002/96/EC and the appropriate implementations in the law of the EC member states (in Germany: ElektroG). This means that you have the possibility of giving the device back at the end of its service life for proper disposal and recycling.
Page 326: Guarantee Declaration
Moreover the guarantee does not cover parts that are subject to wear, such as front glass, shaft end seals, lights, cables, etc., as well as damage that does not impair the serviceability of the system. If you have a guarantee claim please contact ENVIROSIGHT, your dealer, or the service organization closest to you, and submit the original in- voice.
Page 327: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity...
Page 328: Imprint
Operating instructions, manuals and software are copyrighted. The document may not be copied, reproduced, translated or transcribed into any form of electronic medium or into machine-readable form either in whole or in parts without prior written approval by ENVIROSIGHT. ENVIROSIGHT 111 Can eld Ave., Unit B3...
Page 329 Imprint rOVVER X (866) 936 8476 www.envirosight.com...

Envirosight ROVVER X User Manual

Replacing Crawler Wheels (RX95 and RX130)

Extending the Axle (Heavy-Duty Wheels)

Adapter for Egg-Shaped Pipes (RX400, RX130 and RX95)

Mounting Auxiliary Lights (Crawler RX95, RX130 and RX140SAT)

Crawler Module RX140SAT

Crawler Module RX140SAT II

Camera Module PTP70II

Control Unit / Control Panel VISIONCONTROL VC500

Pipeline Inspection Software VISIONREPORT II

Elevator RED200

Elevator RED300SAT II

Carrier RCR1000

Auxiliary Lights RAL1000 (RCX90 & DSIII)

LED Auxiliary Light

Automatic Cable Reel RAXSAT150

Automatic Cable Reel RAXSAT300

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Summary of Contents for Envirosight ROVVER X