1. Manuals
  2. Brands
  3. Crossfire Manuals
  4. Offroad Vehicle
  5. X600
  6. Owner's manual

Crossfire X600 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Owner's Manual Crossfire X600
WARNING：Read this Manual , and
any Supplements
Carefully
Before Operating Vehicle.
Assembly
Operation
Maintenance
This ATV should NOT
be ridden by anyone
under
16 years of age.
Crossfire X400 User manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the X600 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Crossfire X600

Summary of Contents for Crossfire X600

  • Page 1 Owner's Manual Crossfire X600 WARNING：Read this Manual , and any Supplements Carefully Before Operating Vehicle. Assembly Operation Maintenance This ATV should NOT be ridden by anyone under 16 years of age. Crossfire X400 User manual...

  • Page 2: Important Safety Messages

    Owner's Manual Crossfire X600 INTRODUCTION Congratulations on your purchase of the Crossfire X600. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions , maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have a safe and enjoyable ATV operation.

  • Page 3: Important Manual Information

    Owner's Manual Crossfire X600 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS Particularly important information is distinguished in this manual using the INJURY OR DEATH. following notations: The Safety Alert Symbol means ATTENTION!

  • Page 4: Important Notice

    Owner's Manual Crossfire X600 understand. IMPORTANT NOTICE This ATV is designed and manufactured for OFF- ROAD use only. It is illegal and unsafe to operate this ATV on any public street, road or highway. This ATV complies with all applicable OFF- ROAD noise level and spark arrestor laws and regulations in effect at the time of manufacture.
  • Page 5 Owner's Manual Crossfire X600 located in the fuel tank can work when the panel display is on. If the fuel pump runs for a long time it will result in the battery discharging and the electric starter may not work.
  • Page 6 Owner's Manual Crossfire X600 Coolant Ride with care and good Judgment Throttle Lever Apparel Fittings and Fasteners Speed Limiter Lights Loading and Accessories Switches During Operation Tires Modifications 7-11 How to Measure Tire Pressure Exhaust System 7-11 Tire Wear Limit...
  • Page 7 Owner's Manual Crossfire X600 Engine Oil Lubricating the Brake Lever and 8-41 EFI System Brake Pedal Engine Oil and Oil Filter cartridge 8-12 Rear Knuckle Upper and Lower Final Gear Oil 8-16 Differential Gear Oil 8-17 Cooling System 8-19 Pivot Lubrication...
  • Page 8 Owner's Manual Crossfire X600 Fuel Injection System Warranty 12-1...
  • Page 9 Warning and Safety Labels Read and understand all of the labels on your machine. They contain important information for safe and proper operation of your ATV. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your dealer.
  • Page 10 Warning and Safety Labels...
  • Page 11 Warning and Safety Labels [10]...
  • Page 12 Warning and Safety Labels [11] [12]...

  • Page 13: Safety Information

    Beginners should receive training from a certified instructor. Always follow the age recommendation: ⚫ A child under 16 years old should never operate this X600 ATV. Never allow a child under age 16 to operate an ATV without adult supervision, and never ⚫...
  • Page 14 2-2 Safety Information You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants. Never consume alcohol or drugs before or while operating this ATV. ⚫ Never operate at speeds too fast for your skills or the conditions. Always go at a speed that ⚫...
  • Page 15 Safety Information at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed. Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on ⚫ smaller hills before attempting larger hills. Always follow proper procedures for climbing hills as described in this manual.
  • Page 16 2-4 Safety Information Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid ⚫ stalling, use proper gear range and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight uphill.
  • Page 17 Safety Information reverse. When it is safe to proceed in reverse, go slowly. ⚫ Always use the size and type tires specified in this manual. ⚫ Always maintain proper tire pressure as described in this manual. ⚫ Never modify an ATV through improper installation or use of accessories. ⚫...

  • Page 18: What Can Happen

    2-6 Safety Information WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with adequate ventilation.
  • Page 19 Safety Information WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.

  • Page 20: Description And Vehicle Identification

    Description and Vehicle Identification...
  • Page 21 Description and Vehicle Identification...

  • Page 22: Identification Number Records

    Description and Vehicle Identification NOTE: Vehicle identification number The machine you have purchased may differ The vehicle identification number is stamped slightly from those shown in the figures of into the frame. this manual. Identification number records Record the key identification number, vehicle identification number model...

  • Page 23: Control Functions

    Control Functions CONTROL FUNCTIONS The engine can be started only at this Main switch position and the headlights and taillight come Functions of the respective switch positions on when the light switch is on. are as follows: OFF: All electrical circuits are switched off. The key can be removed in this position.
  • Page 24 Control Functions Indicator and Warning Lights Low-Range Indicator Light “L” This indicator light comes on when the drive select lever is in the “L” position. Mechanical Parking Brake Indicator Light “ ” This indicator light comes on when the mechanical parking brake is applied. High-Range Indicator Light “H”...
  • Page 25 Control Functions This indicator light comes on when the drive is out. Continuous use while the light is select lever is in the “R” reverse position. on may cause damage to the engine. High beam indicator Coolant Temperature Warning Light “ ”...
  • Page 26 Control Functions monitors working condition of EPS system. Check the meter. If fault indicator light of ⚫ Fault can be displayed by fault indicator light EPS system does not be lit, ECU can be and fault indicator of EPS system, so the for regular use.

  • Page 27: Speedometer Unit

    Control Functions Speedometer Unit ⚫ a speedometer (which shows the speed) ⚫ an odometer (which shows the total distance covered) ⚫ a tripometer (which can be cleared and then show any new distances traveled) ⚫ an RPM indicator (which shows the revolutions per minute of the engine) ⚫...
  • Page 28 Control Functions then to the hours meter; then it starts the displayed mileage from miles cycle over. kilometers. The odometer displays the total distance traveled by the ATV. The tripometer records Clock time adjustment distances for a specific trip and can record Press the left button and hold for three distances from 0 through 999.9 miles.
  • Page 29 Control Functions slippery roads or when climbing a steep hill, panel. The left 4WD indicator has a blinking make sure the 4WD lock indicator is on. circle on the front axle when the grey and When riding on a flat road at a comparatively yellow 4WD selector buttons are pressed in high speed,...
  • Page 30 Control Functions symbols showing in either the left or right time press the clock button, the time will be 4WD indicators. shown. Then after five seconds, the fault code returns again. Only after the fault is fixed, will the time show automatically. CAUTION: The description for the fault codes are shown If the display indicators flash or the...

  • Page 31: Handlebar Switches

    Control Functions Light switch “ /OFF/ Handlebar switches ” Set the switch to “ ” to turn on the low beam and the taillight. Set the switch to “ ” to turn on the high beam and the taillight. Set the switch to “OFF” to turn off all the lights.

  • Page 32: Horn Switch

    4-10 Control Functions Start switch “ ” especially in an emergency. The engine will The starter motor cranks the engine when not start or run when the engine stop switch this switch is pushed. is set to “ ”. CAUTION: Horn switch See starting instructions prior to starting Press this switch, horn rings.

  • Page 33: On-Command Four-Wheel Drive And Differential Gear Lock Switches

    Control Functions 4-11 On-Command four-wheel drive and Select the appropriate drive according to differential gear lock switches terrain and the conditions. G Two-wheel drive (2WD): Power is supplied to the rear wheels only. Four-wheel drive (4WD): Power is ⚫ supplied to the rear and front wheels. Four-wheel drive with the differential ⚫...

  • Page 34: How To Avoid The Hazard

    4-12 Control Functions On-Command Four-Wheel-Drive Switch “2WD/4WD” WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 2WD to 2WD-Differential UNLOCK, or vice-versa while the vehicle is moving. WHAT CAN HAPPEN The vehicle handles differently in 4WD than in 2WD and in 2WD- Differential UNLOCK some circumstances.
  • Page 35 Control Functions 4-13 multi-function display. To lock the differential gear in 4WD, make To change from 4WD to 2WD sure the On-Command four-wheel-drive stop the vehicle, and then set the switch to switch is set to “4WD”, stop the ATV, move “2WD”。the 4WD indicator will go out in the the lever to position (b), and then set the multi-function display.

  • Page 36: Throttle Lever

    4-14 Control Functions Throttle lever WARNING Once the engine is running, movement of the POTENTIAL HAZARD throttle lever will increase the engine speed. Riding too fast while the vehicle is in Regulate the speed of the machine by 4WD-LOCK. varying the throttle position. Because the WHAT CAN HAPPEN All wheels turn at the same speed when throttle is spring-loaded, the machine will...

  • Page 37: Speed Limiter

    Control Functions 4-15 Speed limiter Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure The speed limiter keeps the throttle from fully it returns to the idle position as soon as the opening, even when the throttle lever is lever is released.

  • Page 38: What Can Happen

    4-16 Control Functions handlebar. Pull it toward the handlebar to apply the front brake. WARNING POTENTIAL HAZARD Improper adjustment of the speed limit-ere and throttle. WHAT CAN HAPPEN throttle cable could damaged. Improper throttle operation could result. You could lose control, have an accident or be injured.
  • Page 39 Control Functions 4-17 Drive select lever The drive select lever is used to shift your machine into the low, high, neutral, reverse and park positions. (Refer to pages 6-2—6-4 for the drive select lever operation.) 1. Brake pedal [1]. Drive select lever Parking brake lever...
  • Page 40 4-18 Control Functions Fuel tank cap SEAT Remove the fuel tank cap by turning it To remove the seat, pull the seat lock lever counterclockwise. upward and pull up the seat at the rear. [1].Seat [2].Seat lock lever [1] Fuel tank cap...

  • Page 41: Front Carrier

    Control Functions 4-19 Front carrier To install the seat, insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. Front carrier Maximum load limit: 20kg(44lb) NOTE: Make sure that the seat is securely filed. [1] Front carrier...

  • Page 42: Front And Rear Shock Absorber Adjustment

    4-20 Control Functions Rear carrier Front and rear shock absorber adjustment Rear carrier Maximum load limit: 35kg(77lb) The spring preload can be adjusted to suit rider’s weight and tiding concisions. NOTE: When adjusting the rear shock absorbers, the mar wheels need to be removed. (See pages 8-47 —...
  • Page 43 Control Functions 4-21 Standard position: B A- Minimum (soft) E- Maximum (hard) 1. Spring preload adjusting ring 2. Position indicator NOTE: 1. Special wrench A special wrench can be obtained at a dealer to make Ibis adjustment.

  • Page 44: Auxiliary Dc Jack

    4-22 Control Functions The auxiliary DC jack should only be used WARNING when the engine is running. POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident.
  • Page 45 Control Functions 4-23 CAUTION: Do not use accessories requiring move ⚫ than the above maximum capacity. This may overload the circuit and cause the fuse to blow. If accessories are used without the ⚫ engine running or with the headlights turned on, the battery will lose its charge [1] Auxiliary DC jack engine...

  • Page 46: Pre-Operation Checks

    Pre Operation Checks Before using this machine, check the following points: ITEM ROUTINE PAGE Check operation, free play, fluid level and fluid leakage. 5-2-5-3, ● Brakes Fill with DOT 3 brake fluid if necessary. 8-34-8-37 ● Check for proper operation, condition and free play. Parking brake ●...
  • Page 47 Pre Operation Checks Front and rear brakes WARNING Brake levers and brake pedal Check that there is no free play in the front POTENTIAL HAZARD brake lever. If there is free play, have a Failure to inspect the ATV before operating. dealer adjust it.

  • Page 48: Brake Fluid Leakage

    Pre Operation Checks Brake fluid level out to make sure they are working properly. If Check the brake fluid level. Add fluid if the brakes do not provide proper braking necessary. (See pages 8-35.) performance, inspect the brake pads for wear.
  • Page 49 Pre Operation Checks Fuel Your engine has been designed to use Make sure there is sufficient gasoline in the regular unleaded gasoline with a pump tank. octane number ([R+M]/2) of 86 or higher, or research octane number of 91 or higher. If knocking or pinging occurs, use a different Recommended fuel: brand of gasoline or premium unleaded fuel.
  • Page 50 Pre Operation Checks Engine Oil abnormally and exhaust to be deteriorated. Make sure the engine oil is at the specified WARNING level. Add oil as necessary. POTENTIAL HAZARD Improper care when refueling. CAUTION: WHAT CAN HAPPEN ⚫ In order to prevent clutch slippage (since Fuel can spill, which can cause a fire and the engine oil also lubricates the clutch), severe injury.

  • Page 51: Differential Gear Oil

    Pre Operation Checks Differential gear oil Recommended engine oil type and Make sure the differential gear oil is at the quantity: specified level. Add oil as necessary. (See See page 10-2 pages 8-16 for details.) Final gear oil Make sure the final gear oil is at the specified Recommended oil: level.
  • Page 52 Pre Operation Checks to bring the level up to maximum level mark. WARNING Change the coolant every two years. (See POTENTIAL HAZARD pages 8-20-8-23 for details.) Removing the radiator cap when the engine and radiator are still hot. CAUTION: WHAT CAN HAPPEN Hard water or salt water is harmful to the You could be burned by hot fluid and steam engine.
  • Page 53 Pre Operation Checks Have a dealer repair as necessary for proper Tires operation. WARNING POTENTIAL HAZARD Fittings and fasteners Operating this ATV with improper tires, or with Always check the tightness of chassis fittings improper or uneven tire pressure. and fasteners before a ride. Take the WHAT CAN HAPPEN machine to a dealer or refer to the Service Use of improper tires on this ATV, or operation...

  • Page 54: How To Measure Tire Pressure

    Pre Operation Checks How to measure tire pressure Check and adjust tire pressures when the Use the low-pressure tire gauge. tires are cold. Tire pressures must be equal on both sides. NOTE: 3. Tire pressure below the minimum specified The low-pressure tire gauge is included as could cause the tire to dislodge from the rim standard equipment.
  • Page 55 Pre Operation Checks 5-10 Tire wear limit When the tire groove decreases to 3 mm Recommended Minimum Maximum pressure (0.12 in) due to wear, replace the tire. 10psi (69kpa 9 psi (62kpa, 11psi,(76kpa, Front (0.70kgf/ cm 0.63kgf/ cm 0.77kgf/ cm 10psi (69kpa 9 psi (62kpa, 11psi,(76kpa,...
  • Page 56 Operation Starting a cold engine WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating ATV without being familiar with all Freezing control cables in cold weather. WHAT CAN HAPPEN controls. WHAT CAN HAPPEN You could be unable to control the ATV, which Loss of control, which could cause an accident could lead to an accident or collision.

  • Page 57: Starting A Warm Engine

    Operation opened slightly. When the driving select lever is in the neutral or park position, if the indicator light does not Warming up come on, ask the one dealer to inspect the To get maximum engine life, always warm up respective electric circuit.

  • Page 58: Shifting: Neutral To Reverse

    Operation Shifting: Neutral to High and High to completely shifted into position. 3. Open the throttle lever gradually. 1. Bring the ATV to a complete stop and return the throttle lever to the closed position. Shifting: Neutral to Reverse 2. Apply the brakes, then shift by moving the NOTE: drive select lever along the shift guide.
  • Page 59 Operation 4. Check behind for people or obstacles, and then release the brake pedal. 5. Open the throttle lever gradually and continue to watch to the rear while backing. WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN 1. Drive select lever You could hit an obstacle or person behind you, NOTE: resulting in serious injury.
  • Page 60 Operation Use of any engine oil not mentioned in this Vehicle Break-in Period ● manual will cause severe damage to the The break-in period for your new ATV vehicle is engine。 the first 25 hours of operation, or the time it takes to use the first three tanks full of gasoline.
  • Page 61 Operation full throttle operation under load does not harm Rev the vehicle freely but do not use full throttle the engine. at any time. Each full throttle acceleration sequence should After Break-In: be followed with a substantial rest period for the The vehicle can now be operated normally.

  • Page 62: Parking On A Slope

    Operation Parking If you must park on an incline, place the machine When parking, stop the engine and shift the brave select lever into the park position, then transversely across the incline, apply the parking turn the fuel cock to the “OFF” position. brake, and block the front and rear wheels with NOTE: rocks or other objects.
  • Page 63 Operation which has accessories. Choose only accessories designed for your ATV. Your dealer has a variety of genuine accessories. Accessories should be rigidly and securely mounted. An accessory which will shift position or come off while you are riding could affect your ability to control the ATV.
  • Page 64 Operation than it does without accessories. Do not exceed the maximum tongue weight. You can measure tongue weight with a Loading bathroom scale. Put the tongue of the loaded Cargo or a trailer can change the stability and trailer on the scale with the tongue at hitch handling of an ATV.
  • Page 65 Operation 6-10 going. WARNING Drive more slowly than you would without a load. The more weight you carry, the slower you POTENTIAL HAZARD should go. Although conditions vary, it is good Overloading this ATV or carrying or towing cargo practice not to exceed low range whenever you improperly.

  • Page 66: Driving Your Vehicle

    Your Vehicle DRIVING YOUR VEHICLE begin to ride, be sure you have read this This ATV is mainly for utility use, but may Owner’s Manual completely and understand also be used for recreation. This section, the operation of the controls. Pay particular Riding your ATV, provides general ATV riding attention to the safety information on pages instructions for recreational riding.
  • Page 67 Your Vehicle the machine’s handling and performance maneuvers. characteristics. Not recommended for children under 16 WARNING years of age. POTENTIAL HAZARD WARNING Operating this ATV without proper instruction. WHAT CAN HAPPEN POTENTIAL HAZARD The risk of an accident is greatly increased if Failure to follow the age recommendations for the operator does not know how to operate this ATV.
  • Page 68 Your Vehicle This ATV is designed to carry operator and cargo only - passengers prohibited. WARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting harm and/or...

  • Page 69: Your Vehicle

    Your Vehicle Apparel WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident.

  • Page 70: Do Not Operate After Consuming Alcohol Or Drugs

    Your Vehicle Do not operate after consuming alcohol or drugs. HOW TO AVOID THE HAZARD Operator’s performance capability is reduced Always wear an approved motorcycle helmet by the influence of alcohol or drugs. that fits properly. You should also wear: eye protection (goggles or face shield) gloves...
  • Page 71 Your Vehicle proper care of the ATV. WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV after consuming alcohol Failure to inspect the ATV before operating. or drugs. Failure to properly maintain the ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN Could seriously affect your judgment.
  • Page 72 Your Vehicle WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV with improper tires, or with Operating this ATV at speeds too fast for your improper or uneven tire pressure. skills or the conditions. WHAT CAN HAPPEN WHAT CAN HAPPEN Use of improper tires on this ATV, or operation Increases your chances of losing control of of this ATV with improper or un-even tire...

  • Page 73: Loading And Accessories

    Your Vehicle Speed limiter 1. Locknut 2.Adjusting screw Loading and accessories For riders less experienced with this model, this model is equipped with a speed limiter in Use extra caution when riding the ATV with the throttle lever housing. The speed limiter additional loads, such as accessories or keeps the throttle from fully opening, even cargo.

  • Page 74: During Operation

    Your Vehicle During operation WARNING Always keep your feet on the footboards during operation. Otherwise your feet may POTENTIAL HAZARD contact the rear wheels. Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident.
  • Page 75 Your Vehicle 7-10 Avoid wheelies and jumping. You may lose WARNING control of the ATV or overturn. WARNING POTENTIAL HAZARD POTENTIAL HAZARD Removing hands from handlebars or feet from footboards during operation. Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN WHAT CAN HAPPEN Removing even one hand or foot can re-duce Increases...

  • Page 76: Exhaust System

    7-11 Your Vehicle Modifications Exhaust system WARNING The exhaust system on the ATV is very hot during and following operation. To prevent POTENTIAL HAZARD burns, avoid touching the exhaust system. Operating this with improper modifications. Park the ATV in a place where pedestrians or WHAT CAN HAPPEN children are not likely to touch it.
  • Page 77 Your Vehicle 7-12 Pay attention to road conditions Know the terrain where you ride. Ride HOW TO AVOID THE HAZARD cautiously in unfamiliar areas. Stay alert for Do not operate, idle, or park the ATV in dry holes, rocks, or roots in the terrain, and for grass or other dry ground cover.
  • Page 78 7-13 Your Vehicle Go slowly and be extra careful when operating WARNING on unfamiliar terrain. Always be alert to Operating on excessively rough, slippery or changing surface conditions when operating the loose terrain could cause loss of traction or ATV. vehicle control, which could result in an accident, including an overturn.
  • Page 79 Your Vehicle 7-14 WARNING Always mount a caution flag on the ATV to make you more visible. Keep a lookout for When riding in an area where you might not other vehicles. easily be seen, such as desert terrain, mount Do not ride in areas posted “no trespassing”.
  • Page 80 7-15 Your Vehicle techniques in this area before trying these operations on more difficult terrain. ● Always avoid riding on paved surfaces: the ATV is designed for off-road use, and handling maneuvers are more difficult to perform on pavement. ● Shift to the gear position “N” and follow the instructions to start the engine.
  • Page 81 Your Vehicle 7-16 smoothly. centrifugal clutch will CAUTION: engage and you will start to accelerate. Do not shift from low gear “L” to high “H” “N” ● If the throttle is applied too abruptly, the “R” or any other shift maneuver without first front wheels may lift off the ground coming to a complete stop.
  • Page 82 7-17 Your Vehicle easily. It is essential that this skill be As you approach a curve, slow down and mastered first at low speeds. begin to turn the handlebars in the desired WARNING direction. As you do so, put your weight on POTENTIAL HAZARD the footboard to the outside of the turn (opposite the direction you are turning) and...
  • Page 83 Your Vehicle 7-18 slippery or loose, it may help to position more of your weight over the front wheels by moving forward on the seat. Once you have learned this technique you should be able to do it at higher speeds or in tighter curves.

  • Page 84: Climbing Uphill

    7-19 Your Vehicle maneuvers until you are thoroughly familiar with the operation and feel of your ATV. the ATV or for your abilities. Practice on Climbing uphill smaller hills before attempting large hills. Use proper riding techniques to keep your It is important when climbing a hill to make ATV from overturning on hills.
  • Page 85 Your Vehicle 7-20 If you are climbing a hill and you find that you start up any hill. have misjudged being able to make it to the Never climb hills with excessively slippery or top, you should turn the ATV around while loose surfaces.
  • Page 86 7-21 Your Vehicle Crossing a slope balance, gradually steer in the direction you wish to travel. Traversing sloping surfaces on your ATV requires you to properly position your weight to maintain proper balance. Be sure that you WARNING have mastered the basic riding skills on flat Improperly crossing hills or turning on hills, ground before attempting to cross a sloped could cause loss of control or cause the...
  • Page 87 Your Vehicle 7-22 surfaces. you do not lift the front wheels which could ● Shift your weight to the uphill side of the ATV. cause you to lose control. ● If you are unable to continue up the hill, dismount the ATV on the uphill side. Physically turn the ATV around and then descend the hill.

  • Page 88: Riding Downhill

    7-23 Your Vehicle Riding downhill ● When riding your ATV downhill, shift your WARNING weight as far to the rear and uphill side of Never attempt to turn the ATV around on any the ATV as possible. Move back on the hill until you have mastered the turning seat and sit with your arms straight.
  • Page 89 Your Vehicle 7-24 traction. faster than you will be able to react to ● When this ATV is in 4WD or 4WD-LOCK, obstacles which may appear in front of you wheels (front rear) interconnected by the drive train. This WARNING means applying either the front brake or Going down a hill improperly could cause the rear brake will brake all the wheels.
  • Page 90 7-25 Your Vehicle Crossing through shallow water The ATV can be used to cross slow moving, WARNING shallow water of up to a maximum of 35 cm Operating this ATV through deep or fast (14 inches) in depth. Before entering the flowing water.
  • Page 91 Your Vehicle 7-26 verifying that you have regained proper brake performance. CAUTION: After riding your ATV in water, be sure to drain any trapped water by removing the check hose plugs at the bottom of the air filter case, the V-belt cooling duct, the gear shift lever box.
  • Page 92 7-27 Your Vehicle Riding over rough terrain Riding over rough terrain should be done with caution. Look out for obstacles which could cause damage to the ATV or could lead to a rollover or accident. Be sure to keep your feet placed firmly on the floorboards at all times.

  • Page 93: Sliding And Skidding

    Your Vehicle 7-28 ● To reduce the tendency for the front wheels to slide on loose or slippery conditions, positioning your weight over the front wheels will sometimes help. ● If the rear wheels of your ATV start to slide sideways, control can usually be regained (if there is room to do so) by steering in the direction of the slide.
  • Page 94 7-29 Your Vehicle always be avoided on extremely slippery surfaces such as ice, since all control may be lost. WARNING Skidding or sliding improperly. You may lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn.
  • Page 95 Your Vehicle 7-30 slide. CONCLUSION: 4．If your ATV can’t make it up a hill you are 1. If your ATV doesn’t turn in the way you trying to climb: want it to: ● Turn the ATV around if you still have ●...
  • Page 96 7-31 Your Vehicle ● If you feel that the ATV is definitely going to tip over, get off quickly on the uphill side. 6．If your ATV encounters shallow water: ● Ride slowly and carefully through slow moving water, watching for obstacles. ●...

  • Page 97: How To Avoid The Hazard

    Periodic Maintenance and Adjustment WARNING Periodic Maintenance And Adjustment Periodic inspection, adjustment POTENTIAL HAZARD lubrication will keep your machine in the Operating this with improper safest and most efficient condition possible. modifications. Safety is an obligation of the machine owner. WHAT CAN HAPPEN The most important points of machine Improper...

  • Page 98: Service Intervals

    Periodic Maintenance and Adjustment CAUTION: ● Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task. ● If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer.
  • Page 99 Periodic Maintenance and Adjustment MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS Hours Frequency Miles (KM) Brake systems Pre-Ride Make adjustments as needed. Lug Nuts Pre-Ride Ensure lug nuts are torque to spec Frame fasteners Pre-Ride All fasteners are secured Engine Oil Level Pre-Ride Inspect and add if needed Coolant...
  • Page 100 Periodic Maintenance and Adjustment MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS Hours Frequency Miles (KM) Routine Maintenance Check (performed at each interval below, whichever comes first) Air filter Inspect; replace as needed Brake pad wear 20 H Monthly 250 (402) Inspect periodically Throttle Body Intake 20 H...
  • Page 101 Periodic Maintenance and Adjustment MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS Hours Frequency Miles (KM) Antifreeze Coolant 50 H 500 (800) Pressure Test / Add Fluid Tranmission Fluid 50 H 500 (800) Replace Engine mounts 100 H 12 M 1000 (1600) Inspect;...

  • Page 102: Lubrication Recommendations

    Periodic Maintenance and Adjustment MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS Hours Frequency Miles (KM) Valve clearance 100 H 1000 (1600) Inspect; adjust Extreme Maintenance Check (cut the Routine Maintenance Schedule in half) *Service Note: Under extreme use, change gear case fluid every 25 hours. "Extreme Use" is defined as constant 4WD operation on hilly or mountainous terrain, or if 4WD is the primary mode of operation.

  • Page 103: Engine Oil

    Periodic Maintenance and Adjustment ENGINE OIL Always check and change the oil at the intervals outlined in the Service Interval Chart above. Always use the recommended engine oil. Always change the oil filter whenever changing oil. Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident and injury.
  • Page 104 Periodic Maintenance and Adjustment EFI system 2. Oxygen sensor threaded sleeve EFI engine was completely different from the 3. Exhaust Pipe engine which uses carburetor, it consist of For HS700ATV-8/HS750ATV ECU, EFI cables, sensors, actuators and other advanced components. As the following pictures: For HS500ATV-6/HS550ATV/HS450ATV-4 1.
  • Page 105 Periodic Maintenance and Adjustment 1. High voltage wire 2.Ignition signal plug 3. Ignition coil 1. Fuel injector 2. Water temperature sensor 3. Intake air temperature sensor/ pressure sensor...
  • Page 106 8-10 Periodic Maintenance and Adjustment Idle speed stepper motor To stabilize the idle speed Fuel injector Inject the fuel into the cylinder Intake air temperature sensor Inspect engine intake air temperature, according to the temperature, ECU will automatically adjust the fuel injection volume. Air intake pipe pressure sensor 1.
  • Page 107 Periodic Maintenance and Adjustment 8-11 Water temperature sensor EFI System inspection For testing cooling water temperature, If the EFI system has failure, the meter will according to the temperature difference, display the appropriate failure code, you can ECU will automatically revise fuel injection also use the special "EFI system failure volume, to ensure the smooth operation of diagnostic apparatus"...

  • Page 108: To Check The Engine Oil Level

    8-12 Periodic Maintenance and Adjustment Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 109 Periodic Maintenance and Adjustment 8-13 To change the engine oil (with or without oil filter cartridge replacement) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil, and then remove the engine oil filler cap.
  • Page 110 8-14 Periodic Maintenance and Adjustment NOTE: 5. Apply a light coat of engine oil to the Skip steps 5-9 if the oil filter cartridge is not O-ring of the new oil filter cartridge. being replaced. NOTE: 4. Remove the oil filter cartridge with an oil Make sure the O-ring is seated properly.

  • Page 111: Final Gear Oil

    Periodic Maintenance and Adjustment 8-15 with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do oils labeled “ ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 7. Start the engine and warm it up for several minutes.
  • Page 112 8-16 Periodic Maintenance and Adjustment Replacing the final gear oil 1. Place the ATV on a level surface. 2. Place a container under the final gear case to collect the used oil. 3. Remove the oil filler bolt and the drain bolt to drain the oil.
  • Page 113 Periodic Maintenance and Adjustment 8-17 Differential gear oil 5. Fill the final gear case with the specified Checking the differential gear oil amount of the recommended oil. 1. Place the ATV on a level surface. Recommended oil: 2. Remove the differential gear oil filler bolt SAE 80 API GL-4 Hypoid gear oil and check the oil level.

  • Page 114: Replacing The Differential Gear Oil

    8-18 Periodic Maintenance and Adjustment CAUTION: Be sure no foreign material enters the differential gear case. 3. Install the differential gear oil filler bolt, and then tighten it to the specified torque. Tightening torque: Differential gear oil filler bolt: 1. Differential gear oil drain bolt 23 Nm (2.3m·kgf, 17ft·lbf) 4.

  • Page 115: Cooling System

    Periodic Maintenance and Adjustment 8-19 reservoir when the engine is cold, as the coolant level will vary with engine Recommended oil: temperature. SAE 80 API GL-4 Hypoid gear oil NOTE: Oil quantity: The coolant should be between the minimum 0.28 L (0.25 Imp qt, 0.3 US qt) and maximum level marks.

  • Page 116: Changing The Coolant

    8-20 Periodic Maintenance and Adjustment Changing the coolant Coolant reservoir capacity WARNING (up to the maximum level mark): POTENTIAL HAZARD 0.3 L (0.26 Imp qt, 0.32 US qt) Removing the radiator cap when the en-gone and radiator are still hot. WHAT CAN HAPPEN CAUTION: You could be burned by hot fluid and steam...
  • Page 117 Periodic Maintenance and Adjustment 8-21 1. Coolant drain bolt 1. Radiator cap 3. Remove the radiator cap. 4. Remove the coolant reservoir cap. 5. Disconnect the hose on the coolant reservoir side, and then drain the coolant from the coolant reservoir. 1.
  • Page 118 8-22 Periodic Maintenance and Adjustment 8. Install the coolant reservoir hose. 9. Pour the recommended coolant into the reservoir to the maximum level mark, and then install the reservoir cap . 10. Pour the recommended coolant into the radiator until it is full, and then install the radiator cap.

  • Page 119: Axle Boots

    Periodic Maintenance and Adjustment 8-23 CAUTION: Hard water or salt water is harmful to the engine. You may use soft water if you cannot get distilled water. 11. Start the engine and let it idle for several minutes. Stop the engine, and then check the coolant level in the radiator.
  • Page 120 8-24 Periodic Maintenance and Adjustment Spark plug inspection Inspection Removal The spark plug is an important engine 1. Remove the spark plug cap. component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white insulator around the center electrode is a medium to-light tan color for a ATV that is being ridden normally.

  • Page 121: Installation

    Periodic Maintenance and Adjustment 8-25 Installation Tightening torque: 1. Measure the electrode gap with a wire Spark plug: thickness gauge and, if necessary, adjust 17.5 Nm (1.75m·kgf, 12.7ft·lbf) the gap to specification. Spark plug gap: NOTE: 0.023-0.027 in (0.6 - 0.7 mm) If a torque wrench is not available when you are installing a spark plug, a good estimate of 2.
  • Page 122 8-26 Periodic Maintenance and Adjustment Air filter element cleaning 3. Remove the air filter element. 4. Remove the air filter element from its NOTE: frame. There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case.
  • Page 123 Periodic Maintenance and Adjustment 8-27 Air filter element 1. Frame 2. Air filter element 5. Wash the air filter element gently but thoroughly in solvent.
  • Page 124 8-28 Periodic Maintenance and Adjustment 8. Apply roam air filter oil or other quality WARNING foam air filter oil to the air filter element. NOTE: POTENTIAL HAZARD The air filter element should be wet but not Using low flash point solvents or gasoline to dripping.
  • Page 125 Periodic Maintenance and Adjustment 8-29 12. Install the seat. possible engine damage. Additionally, operation without the air filter element will NOTE: affect carburetor jetting with subsequent poor The air filter element should be cleaned performance possible engine every 20-40 hours. It should be cleaned and overheating.
  • Page 126 8-30 Periodic Maintenance and Adjustment Park the vehicle on a flat surface. If the fuel line and clamps are damaged or deteriorated, replace them. Check fuel filter if it is clogged by debris or contaminated with water replace it. IMPORTANT When the fuel line is disconnected for maintenance or repair, close both ends of the fuel line with a piece of clean cloth or paper...

  • Page 127: Spark Arrester Cleaning

    Periodic Maintenance and Adjustment 8-31 Spark arrester cleaning Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe and inside of the tailpipe housing.

  • Page 128: V-Belt Cooling Duct Check Hose

    8-32 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester. Hot exhaust system WHAT CAN HAPPEN Could injure the eyes. Could cause burns. Could cause carbon monoxide poisoning, possibly leading to death. Could start a fire. HOW TO AVOID THE HAZARD 1.

  • Page 129: V-Belt Case Drain Plug

    Periodic Maintenance and Adjustment 8-33 1. V-belt cooling duct check hose (Left side) 1.V-belt case drain plug V-belt case drain plug Valve clearance adjustment After riding in water deep enough to allow it The correct valve clearance changes with to enter the V-belt case, remove this plug to use, resulting in improper fuel/air supply or drain the water from the case.

  • Page 130: Select Lever Safety System Cable Adjustment

    8-34 Periodic Maintenance and Adjustment Select lever safety system cable adjustment The select lever safety system cable stretches with use, resulting in improper function. To prevent this, the cable must be adjusted regularly. This adjustment, however, should be left to a dealer. Throttle lever adjustment NOTE: Adjust the engine idling speed before...

  • Page 131: Checking The Rear Brake Pads

    Periodic Maintenance and Adjustment 8-35 1. Brake pad 2. Brake pad plate 1. Brake pad a. Brake pad thickness a. Brake pad thickness NOTE: Checking the brake fluid level The wheels need to be removed to check the Insufficient brake fluid may let air enter the brake pads.
  • Page 132 8-36 Periodic Maintenance and Adjustment system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. The rear brake fluid master cylinder reservoir is located 1. Minimum level mark Observe these precautions: When checking the fluid level, make sure the 1.
  • Page 133 Periodic Maintenance and Adjustment 8-37 Front brake lever free play Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical The front brake lever should have a free play reaction and lead to poor brake performance. of zero mm (zero in) at the lever end.
  • Page 134 8-38 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Operating with improperly serviced or Adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which Could lead to an accident. HOW TO AVOID THE HAZARD After servicing: Make sure the brakes operate smoothly ⚫...
  • Page 135 Periodic Maintenance and Adjustment 8-39 NOTE: WARNING When adjusting the urgent brake lever free play: POTENTIAL HAZARD Be sure not to step on the brake pedal. ⚫ Operating with improperly serviced Make sure the brake pedal does not adjusted brakes. ⚫...

  • Page 136: Cable Inspection And Lubrication

    8-40 Periodic Maintenance and Adjustment Cable inspection and lubrication light comes on just before braking takes effect. If necessary, adjust the brake light WARNING switch as follows. POTENTIAL HAZARD 1. Turn the adjusting nut while holding the Damaged control cables. rear brake light switch in place.

  • Page 137: Lubricating The Brake Levers And Brake Pedal

    Periodic Maintenance and Adjustment 8-41 Lubricating the brake levers and brake pedal Lubricate the pivoting parts. NOTE: To access the brake pedal pivot. Recommended lubricant: Lithium-soap-based grease (all-purpose grease)

  • Page 138: Wheel Removal

    8-42 Periodic Maintenance and Adjustment Rear knuckle upper and lower pivot Wheel removal lubrication 1. Loosen the wheel nuts. 2. Elevate the ATV and place a suitable stand Lubricate the knuckle upper and lower pivots under the frame. with a grease gun. 3.

  • Page 139: Wheel Installation

    Periodic Maintenance and Adjustment 8-43 Wheel installation 1. Install the wheel and the nuts. NOTE: The arrow mark on the tire must point toward the rotating direction of the wheel. Tapered nuts are used for both the front and rear wheels. Install the nut with its tapered side towards the wheel.
  • Page 140 8-44 Periodic Maintenance and Adjustment Battery WARNING This machine is equipped with a sealed-type battery. Therefore it is not necessary to POTENTIAL HAZARD check the electrolyte or add distilled water in Failure handle batteries battery electrolyte carefully. the battery. If the battery seems to have WHAT CAN HAPPEN discharged, consult a dealer.

  • Page 141: Battery Maintenance

    Periodic Maintenance and Adjustment 8-45 Battery maintenance Fuse replacement 1. When the machine is not used for a month 1.The main fuse and the fuse box are located or longer, remove the battery and store it in a under the seat. cool, dark place.

  • Page 142: Replacing A Headlight Bulb

    8-46 Periodic Maintenance and Adjustment Specified fuses: CAUTION: Dash board、ECU switch battery fuse To prevent accidental short-circuiting, turn off Headlight fuse the main switch when checking or replacing Auxiliary DC jack fuse a fuse. EPS、relay fuse Brake、steering fuse Backup fuse (5A、10A、15A) Replacing a headlight bulb Dash board、ECU constant power fuse...
  • Page 143 Periodic Maintenance and Adjustment 8-47 2. Remove the headlight bulb holder cover 5. Insert a new headlight bulb into the bulb by pulling it off. holder by pushing it in. 3. Remove the headlight bulb holder by CAUTION: pushing it in and turning it counterclockwise. Do not touch the glass part of the headlight 4.

  • Page 144: Tail/Brake Light Bulb Replacement

    8-48 Periodic Maintenance and Adjustment Tail/brake light bulb replacement 1. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 1. Do not touch the glass part of the bulb. 6. Install the bulb holder by pushing it in and turning it clockwise.

  • Page 145: Check And Solution To Common Problems In Vehicle

    Periodic Maintenance and Adjustment 8-49 Check and solution to Common Problems in Vehicle Here you can see some tables on the common problems which may come up when you are driving a ATV,which will help to solve these problems. To repair a ATV requires technical skills, if you cannot fix it up yourself , please contact your dealer.
  • Page 146 8-50 Periodic Maintenance and Adjustment Sheet 1: Inspection and solution table for common faults Problems Solutions 1. Check if the frame and support brackets are deformed or broken. Repair and touch-up paint as necessary Panel damaged during 2. Replace any damaged body panels. off-road driving 3.
  • Page 147 Periodic Maintenance and Adjustment 8-51 Sheet 2: Inspection methods / solutions for common faults in the Brake system. Solutions Problems 1. Check if the parking brake lever returns to the normal position. 2. Check if the brake discs on the front or rear wheels are deformed. Brake system seizing 3.
  • Page 148 8-52 Periodic Maintenance and Adjustment Problems Solutions 1. Check to see if there is any brake component wear beyond limits or different wear between the left and right side. 2. Check if the brake force for the front brake has been reduced allowing the rear wheels to lock before the front wheels during Pulling during high-speed braking.
  • Page 149 Periodic Maintenance and Adjustment 8-53 Sheet 3: Inspection methods / solutions for common faults in the Electrical system. Problems Solutions 1. Check to be sure the light switch is working. Lights not working 2. Check to see if the wires are damaged. 3.
  • Page 150 8-54 Periodic Maintenance and Adjustment Sheet 4: Inspection methods / solutions for common faults in the operational systems. Problems Solutions 1. Check to see if the nuts on the steering column, steering knuckles and steering stem are damaged or loose. Tighten if necessary. 2.
  • Page 151 Periodic Maintenance and Adjustment 8-55 Problems Solutions 1. Check to see if the wheel rim is deformed. Wheels bounce when 2. Check to see if the front or the rear axle is bent. moving 3. Check to see if the tire is deformed or damaged. 1.
  • Page 152 8-56 Periodic Maintenance and Adjustment Sheet 5: Inspection methods / solutions for common problems with the engine. Problems Solutions Engine idle cannot 1. Check to be sure the throttle cable is NOT seized. adjusted using a computer 2. Check to see if the ECU is damaged. 1.
  • Page 153 Periodic Maintenance and Adjustment 8-57 Problems Solutions 1. Check to see if the cooling fins on the water cooler are blocked. 2. Check to see if the temperature sensor on the water cooler is damaged and if the cooling fan is operating properly. Coolant overheats or boils 3.
  • Page 154 8-58 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap.
  • Page 155 Cleaning and Storage CLEANING CAUTION: Frequent, thorough cleaning of your machine Excessive water pressure may cause water will not only enhance its appearance but also seepage and deterioration of wheel bearings, will improve its general performance and brakes, transmission seals and electrical extend the useful life of many components.
  • Page 156 Cleaning and Storage clothe. WARNING 6. Clean the seat with vinyl upholstery cleaner to keep the cover pliable and glossy. POTENTIAL HAZARD 7. Automotive type wax may be applied to all Operation with wet brakes after washing. painted and chrome plated surfaces. Avoid WHAT CAN HAPPEN combination cleaner-waxes.
  • Page 157 Cleaning and Storage prepare for storage as follows: the cylinder wall with oil. 1. Fill the fuel tank with fresh fuel and add 3. Lubricate all control cables. the specified amount of Fuel Stabilizer and 4. Block up the frame to raise all wheels off Conditioner or an equivalent product.

  • Page 158: Specification

    10-1 Specification Model 550/750cc Dimensions: Overall length 2,345mm (92.3in) Overall width 1,280mm (50.4in) Overall height 1,380mm (54.3in) Seat height 930 mm (36.6in) Wheelbase 1,455mm (57.3in) Ground clearance 295mm (11.6in) Minimum turning radius 3,500mm (137.8in) Basic weight: With oil and full fuel tank 390kg (859.8 lb) Engine: Engine type...
  • Page 159 Specifications 10-2 Model 550/750cc Engine oil: Type API-SJ & JASO/MA...
  • Page 160 10-3 Specification Model 550/750cc CAUTION: Recommended engine oil classification In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified.

  • Page 161: Specifications

    Specifications 10-4 Model 550/750cc Fuel: Type Unleaded gasoline only Fuel tank capacity 13L ( 3.43gal) Throttle valve: Type/quantity D46-A / 1 Spark plug: Type/manufacturer DR8EA /DCPR7E for Spark plug gap 0.6–0.7 mm (0.023–0.027 in) Clutch type: Wet, centrifugal automatic Transmission: Primary reduction system V-belt Secondary reduction system...
  • Page 162 10-5 Specification Model 550/750cc Tire: Type Tubeless Size front 25×8-12 (min);27×9-14(max) rear 25×10-12 (min);27×11-14(max) Brake: Front brake Type Dual disc brake Operation Right hand operation Rear brake Type Single disc brake Operation Left hand and right foot operation Suspension: Front suspension Double wishbone Rear suspension Double wishbone...
  • Page 163 Specifications 10-6 Model 550/750cc Electrical: Ignition system Generator system A.C. magneto Battery type YTX20L-BS Battery capacity 12 V, 21 Ah Headlight type: Krypton bulb Bulb voltage, wattage ×quantity: 12 V, 30 W / 30 W×2 Head light Tail/brake light 12 V, 5 W / 21 W×1 Indicator light: Neutral indicator light Reverse indicator light...
  • Page 164 10-7 Specification Model 550/750cc Fuses: Main fuse: 30 A Speedometer unit Signaling system fuse Four-wheel drive fuse: Auxiliary DC jack fuse: ECU: Headlight fuse: Backup fuse: 5A、10A、15A...
  • Page 165 Fault Code of Electronic Injection System 11-1 Fault Code of Electronic Injection System DTC Description Related Calibration Number P0107 MAP Circuit Low Voltage or Open KsDGDM_MAP_ShortLow P0108 MAP Circuit High Voltage KsDGDM_MAP_ShortHigh P0112 IAT Circuit Low Voltage KsDGDM_IAT_ShortLow P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh Coolant/Oil Temperature Sensor Circuit P0117...
  • Page 166 11-2 Fault Code of Electronic Injection System P0132 O2S 1 Circuit High Voltage KsDGDM_O2_1_ShortHigh P0031 O2S Heater Circuit High Voltage KsDGDM_O2_HeaterShortHigh P0032 O2S Heater Circuit Low Voltage KsDGDM_O2_HeaterShortLow P0201 Injector 1 Circuit Malfunction KsDGDM_INJ_CYL_A_Fault P0202 Injector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_Fault P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow...
  • Page 167 Fault Code of Electronic Injection System 11-3 P0563 System Voltage High KsDGDM_SysVoltHigh 1379 P0650 MIL Circuit Malfunction KsDGDM_MIL_Circuit 1616 P1693 Tachometer Circuit Low Voltage KsDGDM_TAC_Circuit_Low 1693 5779 P1694 Tachometer Circuit High Voltage KsDGDM_TAC_Circuit_High 1694 5780 P0137 O2S 2 Circuit Low Voltage KsDGDM_O2_2_ShortLow P0138 O2S 2 Circuit High Voltage...
  • Page 168 11-4 Fault Code of Electronic Injection System...

Table of Contents