Related Manuals for Standen Star UniPlus 2400
Summary of Contents for Standen Star UniPlus 2400
- Page 1 Star UniPlus 2400 Stone and Clod Separator (from 2019) Standen Engineering Limited. Hereward Works, Station Road, Ely, Cambridgeshire. CB7 4BP England. Tel: 01353 661111 www.standen.co.uk Fax: 01353 662370...
- Page 5 Standen Engineering Limited within 7 days of installation. Failure to do so may invalidate the machine warranty. The New Machine Installation Record Card should be returned to Standen Engineering Limited within 7 days of installation. Failure to do so may invalidate the machine warranty.
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Page 7: Table Of Contents
CONTENTS INTRODUCTION Introduction to the Handbook Warranty Replacement Parts SAFETY PRECAUTIONS Safety HSE Information Sheet INSTALLATION Machine Description Tractor Suitability Tractor Wheel Settings Drawbar PTO Shaft Hydraulic Connection Open/Closed Centre Hydraulics OPERATION Wheel Settings 1.11 Automatic Depth Control 1.12 Setting the Automatic Depth Control 1.13 Discs 1.14... -
Page 8: Introduction
Introduction to the Handbook This handbook provides the information for the operation, adjustment and maintenance of your Standen Star UniPlus stone and clod separator. To enable you to achieve the best results from the machine, the manufacturer recommends that you read the handbook thoroughly prior to using the machine for the first time. -
Page 9: Replacement Parts
The rear of this handbook contains lists of spare parts available through your Standen Agents. Each illustration shows a complete unit or assembly in exploded form. Standen's policy of continual product development means that components or even complete assemblies are redesigned from time to time. -
Page 10: Safety Precautions
The list is not exhaustive. All machinery is potentially dangerous and great care must be exercised by the operators at all times. Standen Engineering Limited will not accept liability for damage or injury caused by their products except when such liability is specifically imposed by English statute. - Page 11 SAFETY PRECAUTIONS Before using external conveyor raise/lower switches, disengage PTO, set tractor gearbox to ‘neutral’ (or park lock), apply handbrake and set engine speed to idle. Never reverse or turn unless the machine is in the raised position. All guards, covers, warning transfers and safety devices must be correctly fitted and operable at all times.
- Page 12 SAFETY PRECAUTIONS...
- Page 13 SAFETY PRECAUTIONS...
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Page 14: Installation
INSTALLATION Machine Description The Standen Star UniPlus 2400 is designed to remove stones and clod from the soil to improve cultivation. The stones and clod are deposited in the wheelings between the beds, while the larger stones are transported to a boulder box (if fitted) and removed from the field. -
Page 15: Pto Shaft
INSTALLATION Always ensure the stand is positioned on firm, level ground to avoid the machine sinking or sliding whilst stood. Both wheels should be chocked front and rear before removing from tractor. Do not store the stand separately from the machine. You never know when it will be needed. -
Page 16: Hydraulic Connection
100 ltr/min (For flows greater than 100 ltr/min consult your officially appointed Standen dealer) There must no restriction in this return oil. Ensure that there is a full flow return, or even better return straight back into the tractor gearbox. Consult your tractor handbook or dealer for further information. - Page 17 INSTALLATION 1.10 The main hydraulic valve bank incorporates an adjustable screw (item 1, fig 3) which enables easy changing from closed-centre to open-centre. Closed-centre system, turn the screw clockwise until fully closed. Open-centre system, turn the screw anticlockwise until fully out. Load-sensing system turn the screw clockwise until fully closed.
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Page 18: Operation
1.11 OPERATION Wheel Settings The machine wheels must be set for work in a specific bed width. The wheels should be set to match the tractor wheels. Each wheel is carried by a wheel leg pillar (item 2, fig 4) The pillars have a top and bottom flange plate containing a series of fixing holes. -
Page 19: Automatic Depth Control
OPERATION 1.12 Automatic Depth Control The machine is fitted with an automatic depth control system which ensures an even depth of soil in the finished bed. The depth roller (item 1, fig 6) runs on top of the preformed bed following the contours. The depth roller is linked to a depth sensor (item 1, fig 7) and via the hydraulic valve bank actuates the depth rams (item 2, fig 7). -
Page 20: Setting The Automatic Depth Control
1.13 OPERATION The scrapers (item 7, fig 6) should be set as close to the roller as possible without fouling it. Before transporting the machine on the road, reset the ram stop brackets (item 3, fig 7). Setting the Automatic Depth Control Set the machine into work and adjust the digging depth using the ‘Digger Share Raise/Lower’... -
Page 21: Discs
OPERATION 1.14 Discs The discs (item 1, fig 8) cut and contain the soil while feeding it over the shares onto the stars. The disc width setting is adjusted by loosening the two mounting bolts (item 2, fig 8) and repositioning the disc mounting (item 3, fig 8) using the adjuster screws (item 4, fig 8). -
Page 22: Underweb
Your authorised STANDEN ENGINEERING LTD. dealer will be pleased to discuss and give recommendations and assistance on the best set up to suit your requirements. Section 3 of this handbook contains diagrams showing the layout of different star spacing configurations. -
Page 23: Vari-Flow (Optional)
OPERATION 1.16 Vari-Flow (optional) The Vari-Flow web consists of a hydraulically driven web mounted above the star bed. The web assists the flow of soil and stones in conditions such as on steep slopes. In hilly conditions, the web will assist the waste material over the back of the star bed rather than through the stars because all the soil has been extracted. -
Page 24: Hydraulically Damped Drawbar (Optional)
10 bar until the drawbar is static. DO NOT EXCEED 120 BAR. If the drawbar is still not functioning correctly when the maximum pressure is reached, consult your Standen dealer for further advice. -
Page 25: Electrical Control System
1.18 Electrical Control System Control for the major functions of the Standen UniPlus are provided electronically by the switches mounted on the in-cab control box (item 1, fig 13) switching the valves on the machine via a CAN-Bus control system. The functions can be monitored from the control box display screen (item 2, fig 13). - Page 26 1.19 OPERATION Axle Steer : The switch marked ‘AXLE STEER’ manually steers the machine wheels to left / right. The ‘CENTRE’ button operates the self-centring circuit to automatically set the wheels to the straight-ahead position. Machine Level : The switches marked ‘MACHINE LEVEL’ operate the LH and RH levelling rams (item 1, fig 4).
- Page 27 OPERATION 1.20 The switch marked ‘CROSS CON DRIVE’ starts / stops the cross conveyor web. With the switch in the centre position the discharge web is stopped. Move the switch up to discharge to the RH side of the machine, or down to discharge to the LH side. The corresponding LED will illuminate.
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Page 28: Maintenance
1.21 MAINTENANCE Lubrication Regular lubrication is an integral part of looking after your machine. The schedule of maintenance outlined below is a guide to when certain actions should be carried out. If your machine requires a more frequent lubrication schedule because of your workload, then it is advisable to reduce the time intervals. -
Page 29: Drive Belt Maintenance
MAINTENANCE 1.22 Drive Belt Maintenance The toothed drive belts have adjusters (item 1, fig 18) that are visible when the appropriate guard is opened. As a guide, correct belt tension is achieved when, at a distance half way between the furthest spaced pulleys, the belt can be twisted no more than 45°... -
Page 30: Residual Hydraulic Pressure Dump Procedure
1.23 MAINTENANCE A pressure filter (item 2, fig 18) is mounted in the supply line from the tractor. The element should be replaced after the first 50 hours of running time and then annually or every 500 hours thereafter. Residual Hydraulic Pressure Dump Procedure The following procedure outlines the method of relieving the residual pressure within the hydraulic system. -
Page 31: Daily Maintenance
MAINTENANCE 1.24 Daily Maintenance During the working season the following daily maintenance should be carried out. Check all covers and guards are in position, free from damage, and all retaining latches and hinges are in place and operative. Repair or replace any found to be defective before operating the machine. -
Page 32: Out Of Season Storage
Inspect wheel bearings and check for excessive wear, replace as necessary. Re-pack with fresh grease on re-assembly. Replace pressure filter element. Use only genuine Standen replacement parts. THIS IS NOT A WASHABLE ELEMENT. If a high water content becomes apparent or a cloudiness in the hydraulic oil, the oil should be changed. -
Page 33: Specifications
Oil flow requirement from tractor minimum 70 ltr/min (Set to constant pump) maximum 100 ltr/min (For flows greater than 100 ltr/min consult your Standen dealer) Electrical requirements from tractor 12V DC negative earth Drive requirement from tractor PTO 1 3/8” 6 spline @ 540 rpm maximum Tyre size (standard) 14.5 x 20 14PR Track Grip... - Page 34 1.27 SPECIFICATIONS...
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Page 35: Circuit Diagrams
CIRCUIT DIAGRAMS 1.28 Hydraulic Circuit... -
Page 37: Elmr190 Output Information (2019 To 2020)
CIRCUIT DIAGRAMS 1.29 ELMR190 Output Information (2019 to 2020) -
Page 39: Can-Bus Distribution Board (2019 To 2020)
CIRCUIT DIAGRAMS 1.30 CAN-bus Distribution Board (2019 to 2020) -
Page 40: Can-Bus Distribution Board (From 2021) 1.30A
1.30a CIRCUIT DIAGRAMS CAN-bus Distribution Board (from 2021) -
Page 41: Esmr193 Connections
CIRCUIT DIAGRAMS 1.31 ESMR193 Connections... -
Page 43: Cross Conveyor Relay & Sensor Information (2019 To 2020)
CIRCUIT DIAGRAMS 1.32 Cross Conveyor Relay & Sensor Information (2019 to 2020) -
Page 45: Automatic Stop Vari-Flow When Digger Is Lifted (2019 To 2020)
CIRCUIT DIAGRAMS 1.33 Automatic Stop Vari-Flow When Digger Is Lifted (2019 to 2020)
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