Related Manuals for Wadkin Bursgreen Premium
Summary of Contents for Wadkin Bursgreen Premium
- Page 1 Wadkin Bursgreen Wall Saw Models: 3216 & 4122 Types: Premium & Premium Plus Compact Premium & Compact Premium Plus Supplied by Advanced Machinery Services Tel: 0844 844 9949 Fax: 0844 844 4744 www.advancedmachinery.co.uk...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1 PREFACE Information on operating instructions Modifications Display Rules 1.3.1 Warning notes 1.3.2 Other danger warnings indicating special hazard sources 1.3.3 Other pictograms and notes Limitation of Liability Customer service Spare parts 2 SHIPPING AND ASSEMBLY 2.1 Safety directives 2.1.1 General safety directives 2.1.2 In case of accident 2.1.3 Protective equipment... - Page 3 3.1.10 Cutting Material 3.1.11 Usage wizard error notification 3.1.12 Residual Risks 3.2 General use instructions 3.2.1 Vertical cutting operation 3.2.2 Vertical-Horizontal position change 3.2.3 Horizontal cutting operation 4.DIGITAL MEASUREMENT SYSTEM 5. SCORING SAW UNIT 5.1 Tooling assembly 5.2 Processing of cutting material 5.3 Settings of scoring blade 6 MAINTENANCE 6.1 Safety instructions...
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Page 4: Preface
1 PREFACE 1.1 Information on Operating Instructions This operating guide contains information on the use of BALA DPME and DPM KS panel sawing machines and all the information about working with these machines. This guide is the main reference for all persons appointed for the installation, use, service and maintenance of the panel saw. This operating guide contains explanations and safety precautions for the transport, installation, operation, operation, use and maintenance of the vertical panel sawing machine. -
Page 5: Limitation Of Liability
-Crush hazard It warns against the risk of compression or crushing of the body parts. - Harmful substances Indicates a hazard to health or to irritants. -Laser Beam Attention, laser beams can lead to blindness. 1.3.3 Other Pictograms and Notes - Tooltip for application This sign points to clues and explanations that may be useful when working with a panel saw and transfers points that need to be known in the process of... -
Page 6: Customer Service
- Misuse - Interventions by non-trained personnel - Modifications made by unauthorized person - Not using original BALA spare parts 1.5 Customer Service If you have any questions regarding the installation, operation and maintenance of the vertical panel saw, please refer to the operating manual first. If you need more help or assistance to solve the problem, contact your dealer's customer service. -
Page 7: In Case Of Accident
- Be sure to check that the loaded product is safely loaded along with all accesories. - The complete user manual should be read and understood well. - The operator assigned to use Wadkin Bursgreen vertical panel sizing machines must be identified. and the use of non-informed personnel should not be allowed - Only original parts or parts recommended by Advanced Machinery Services should be used on Wadkin Bursgreen vertical panel saw machines. -
Page 8: Installation
- The vehicle floor must be checked. (lubricity, rust formation, residues of liquid and sticky substances) 2.1.5 Installation - Installation and assembly must be done by authorized dealers or Wadkin Bursgreen officials. - Installation should be done in correct order, fixed at specified values against parts falling, tipping, loosening problems. -
Page 9: Removal From Operation
- All fastening elements and connections shall be made by authorized service personnel. The Wadkin Bursgreen vertical panel sizing machine must be installed with a systematic, safe and accurate sequence. When the chassis is assembled, it should be carried out by the trained personnel in the following order after it is lowered according to the safety instructions given. - Page 10 5- A spirit level is placed at various points of the machine as shown, the machine is roughly leveled by adjusting the foot heights by looking at the water level. 6- Accurate scaling of the machine is only possible by controlling the vertical and horizontal cuts made in the machine.
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Page 11: Transportation Of Gantry
2.3 Transportation of Gantry - Disconnect the gantry from the vehicle. - You must use a forklift or a tool that can do the same to transport the gantry. - While carrying the gantry part of the machine; make sure that the cutting head is at the center of the weight as shown below. - Page 12 The Wadkin Bursgreen vertical panel sizing machine must be installed with a systematic, safe and accurate sequence. Once the gantry has been installed in accordance with the safety instructions given during installation, it should be done by the trained personnel in the following order.
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Page 13: Usage
5-The upper bearings should be tangential to the upper rake as shown. The key must be turned clockwise and reversed as shown. After setting the bearings, they should be tightened clockwise. 3.USAGE 3.1 Main Safety Directives In this chapter; safety instructions are included under the headings such as moving, setting up, changing the position of the vertical panel saw machine. -
Page 14: Operator's Liability
-Only authorized personnel are allowed to use this machine. Vertical panel saw machines must only be used, equipped and inspected by persons who know the machine and have knowledge of the existing hazards. -The panel saw machine and accessories must be kept in a state of technical safety and operational safety. -
Page 15: Operator/ Auxiliary Working Area
For this, repair personnel must have a special training on maintenance / repair by the machine manufacturer or dealer and have appropriate equipment. These persons are the members of Advanced Machinery Services or the dealer of Wadkin Bursgreen. 3.1.4 Operator/ Auxiliary Working Area The panel sawing machine is designed to be equipped and usable by a single person. -
Page 16: Pattern Of Behavior In Case Of Emergency
-Use sheet handling equipment when transporting heavy plates to or from the machine. Always keep outside the working area of the panel saw (5) when you are not using these devices. - Ensure that the departure and arrival areas used for the transport of the plates are always open and in good condition. -
Page 17: Saw Unit
- Before starting to work, be absolutely sure that all safety devices are installed and operational. 3.1.8 Saw Unit - requirements for cutting insert The main saw blades should have the following measurements. Diameter min 240mm, max. 250mm Hole diameter 30 mm Side diameter TKO 42 mm, 2xO7 mm,... -
Page 18: Dust Sucking
-Riving Knife - The riving knife must always be used on the vertical panel saw machines. In sections the riving knife can be reversed per cut. The riving knife must never be fixed while retracted. - The suction hood must be removed for placement, adjustment and control of the riving knife. It is forbidden to operate the machine in this case. - Page 19 3.1.10 Cutting Material - Requirements for cutting material - Only materials suitable for the capacity of the machine should be processed. Observe the maximum cutting widths, maximum plate thicknesses and maximum work piece weights depending on the support being installed. - The following minimum work piece measurements must not be exceeded.
- Page 20 - Positioning work pieces on the machine - The cutting material must be placed on the support wall in a wiping manner along its entire surface (1). - Place only equal-sized plates on the machine during package cuts (2). - Use medium stoppers for horizontal machining of smaller work pieces and / or machining of horizontal stoppers on support rollers of work pieces (3).
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Page 21: Usage Wizard Error Notification
- Do not change insured fuses. - Do not activate electrical appliances in the control cabinets. Such defects should only be rectified by the dealer or Wadkin Bursgreen service technicians. 3.1.12 Residual Risks The panel saw is manufactured in accordance with the applicable standards and accepted safety regulations. -
Page 22: General Use Instructions
- Emergency tools, devices and instructions 3.2 General Use Instructions The Wadkin Bursgreen vertical panel saw machine is manufactured by specialists in the field of manufacturing, taking all safety precautions into consideration. The safety instructions specified during transportation, assembly and installation must be fully applied before use. The specified mechanical and electrical systems must be inspected and made available. - Page 23 5- The saw unit is run and lifted to the top of the material on the ganrtry 6- The saw unit is taken to the vertical cutting position with the help of its arms. “ Parking position Cutting position 7- The cutting operation is completed by lowering the saw to the lowest point at constant speed. Saw unit stopped with stop button.
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Page 24: Vertical-Horizontal Position Change
3.2.2 Vertical-Horizontal Position Change You can change your machine's vertical horizontal cutting position as shown in the pictures. Please do not use before reading this warning. Your machine can change position easily with the help of arms. Your machine is in the cutting position during sizing. When the cut is over, the upper arm will come to the stop position when you pull it towards yourself. -
Page 25: Horizontal Cutting Operation
3.2.3 Horizontal Cutting Operation 1- The material is securely placed on the machine. 2- The saw unit is taken to the horizontal cutting position. Parking position Cutting position... -
Page 26: Digital Measurement System
3- The plate is placed in the horizontal cutting stand. 4.DIGITAL MEASUREMENT SYSTEM This product is used as an accessory for Wadkin Bursgreen vertical panel saw machine. It should not be forgotten that the use of the product may bring some dangers. You can prevent or reduce these hazards by following certain safety guidelines. -
Page 27: Tooling Assembly
5.1 Tooling Assembly The scoring blades must have the following characteristics. Nominal diameter 80 mm Minimum diameter 75 mm Hole diameter 20 mm Maximum width 3,6 mm Only use sharp scoring blade suitable for the material. The cutting edge geometry of the saw leaves and the cutting edge material must be determined according to the material. -
Page 28: Maintenance
when the key rotate the direction 1, blade move the when the key rotate the direction 1, blade move the direction 3 direction 3 when the key rotate the direction 2, blade move the when the key rotate the direction 2, blade move the direction 4 direction 4 6 MAINTENANCE... - Page 29 3. Machine cleaning Clean with air and The machine should be dry cloth cleaned every day after work. Lubricate the rails. Use fine oil with a sponge or 4. Lubrication condition cloth. Keep it away from dust after it has been greased. 5.
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Page 30: Weekly Maintenance
6.3 Weekly Maintenance Check the list below for weekly maintenance. Control Point Method Resolution The main bar should be The cutting head 1. Main bar lubricated for should be able to move comfortable movement smoothly to horizontal of the shaft. Lubricate and vertical positions. -
Page 31: Yearly Maintenance
6.5 Yearly Maintenance Check the list below for annual maintenance. Control Point Method Resolution The machine must be 1. Overall level of Check the main parts. stationary. It should the machine Check the machine's feet print all its feet. There should be no feet on the air. -
Page 32: Warranty Conditions
7 WARRANTY CONDITIONS Advanced Machinery Services guarantees that all machines are tested before shipment and manufactured in accordance with international standards. The warranty period of the machine is 12 months from the date of shipment. Warranty Covering Damages in the Following Situations - In the event that any malfunction or defective part of the machine is replaced on site by our technical will be covered by our 12 months warranty conditions. - Page 43 Agent or relevant supplier Advanced Machinery Services Advanced Machinery Services Add: Skeffington Mill, A47 Uppingham Road, Skeffington, Leicestershire, LE7 9YE Tel: 0844 844 9949 Email: sales@advancedmachinery.co.uk Version: 2021-22 Advanced Machinery Services Ltd.
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