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Quincy QV Series
Rotary Vane Vacuum Pumps & Systems
Operating Instructions
This manual contains important safety information and should be
made available to all personnel who operate and/or maintain this
product. Carefully read this manual before attempting to operate
or perform maintenance on this equipment.
Manual No. 65050-C
June 2006 Edition
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Table of Contents
Related Manuals for Quincy Compressor QV Series
Summary of Contents for Quincy Compressor QV Series
- Page 1 Quincy QV Series Rotary Vane Vacuum Pumps & Systems Operating Instructions This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment.
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Page 3: Table Of Contents
Section iV - Fluid Specifications Lubrication .........................4 Quin-Vac Fluids .........................5 Section V - operating Procedures Prior to Starting .........................6 Starting the Vacuum Pump ....................7 Stopping the Vacuum Pump .....................7 Sequence of Operation ....................7-8 System Alarm Conditions ....................9 Quincy Compressor-QV Vacuum Pumps... - Page 4 Pump & Motor Combinations ..................36-42 QVMS & QVIS Systems ....................43-49 appendix B - technical Data Technical Data ........................50 appendix c - Maintenance record Maintenance Record ......................5 appendix D - recommended Spare Parts Recommended Spare Parts ....................52 Quincy Compressor-QV Vacuum Pumps...
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Page 5: Section I - General
Seller or implied, including any warranties of (freight collect) for inspection. merchantability or fitness for a particular Seller warrants factory repaired or replaced use are hereby excluded. parts of its own manufacture against defects Quincy Compressor-QV Vacuum Pumps... -
Page 6: Safety Alert Symbols
DaNger! Air from this vacuum pump will cause severe injury or death if used for breathing or food processing. Air used for these processes must meet OSHA29CFR1910 OR FDA21XDE178.3570 regulations. Quincy Compressor-QV Vacuum Pumps... -
Page 7: Safety Precautions
• Relieve all pressure internal to the vacuum Quincy Compressor reserves the right to pump prior to servicing. Do not depend change specifications without incurring on check valves to hold system pressure. -
Page 8: Spare Parts Ordering Information
70 North Dobson Avenue Refer to the bill of lading or the Serial/Model Identification Plate attached to the system. Bay Minette, AL 36526 Quincy Compressor maintains replacement parts for Quincy QV vacuum pumps. Phone: (25) 937-5900 Order parts from your Authorized Quincy distributor. -
Page 9: Serial/Model Identification Plate
System Serial Plate Reference to the machine MODEL, SERIAL NUMBER and DATE OF ORIGINAL START- UP must be made in all communication relative to parts orders or warranty claim. A model/serial number plate is located on the equipment. Quincy Compressor-QV Vacuum Pumps... -
Page 10: Section Ii - Description General Description
If the pump does not reach the ultimate vacuum of 0.5 Torr, the fluid is contaminated Quincy Compressor-QV Vacuum Pumps... -
Page 11: Accessories
(unless in a shutdown alarm condition), overloads. bypassing vacuum switches. “Auto” mode allows units to start upon contact • Power On Light - Indicates that power is closure of the vacuum switch. on in the control panel. Quincy Compressor-QV Vacuum Pumps... - Page 12 26 & 27 to learn about preset controller is operating, and the system is near full settings that may be modified. Some capacity. Press the alarm reset button to functions enabled by the controller are reset the alarm. described below: Quincy Compressor-QV Vacuum Pumps...
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Page 13: Protective Devices
Allows the pumps to operation. This alarm indicates vacuum is alternate. The primary benefit of automatic greater than the supply of the lead pump alternation is to equalize the run time on all only. of the pumps. Quincy Compressor-QV Vacuum Pumps... -
Page 14: Section Iii - Installation
When not in use, Keep the pump or system in a cool, dry environment and plug all open ports to keep out dirt and foreign objects. Quincy Compressor-QV Vacuum Pumps... - Page 15 Install the system as close as possible to the process to minimize the length of the suction line. If the system is Notice! installed further away from the process, the All pumps are fitted with a stainless steel inlet screen. Quincy Compressor-QV Vacuum Pumps...
- Page 16 IScharge QV 1.5 1/2” 1/2” QV 2.0 1 ” 1-1/4” QV 3.0 1-1/2” 1-1/2” QV 4.0 1 1/2” 1-1/2” QV 7.5 & 10 2” 2” QV 15 & 20 3” 3” Discharge Piping Diagrams Quincy Compressor-QV Vacuum Pumps...
- Page 17 Install, ground, and maintain equipment motor starter must be set at a level equal in accordance with the national electrical to the full load motor current listed on the code and all applicable federal, state and motor nameplate. local codes. Quincy Compressor-QV Vacuum Pumps...
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Page 18: Section Iv - Fluid Specifications Lubrication
Do not add fluid when the pump is fluids that provide better lubrication at high running. and low operating temperatures and prolong Do not add fluid through the inlet or the life of the pump and exhaust filters. exhaust port. Quincy Compressor-QV Vacuum Pumps... - Page 19 AstM D92 485°F 520°F 521°F lAsh oint AstM D92 550°F 550°F 574°F oint -55°F -55°F -55°F oint 60/60 0.85 0.84 0.85 peciFic rAVity olor ellow ellow rown ellow hAnGes to color MAy occur DurinG operAtion Quincy Compressor-QV Vacuum Pumps...
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Page 20: Section V - Operating Procedures
Controller, the day, date and time of the internal clock must be set prior to start- up to insure that the system will alternate properly. Reference ‘Service Adjustments - Microprocessing Controller’ on pages 26 & 27 for instructions on setting the clock. Quincy Compressor-QV Vacuum Pumps... - Page 21 When in “hand” mode, the • If disconnects or circuit breakers are pumps will run continuously unless an installed on the control panel, and are alarm condition is triggered. turned to the “on” position, the system will be energized. Quincy Compressor-QV Vacuum Pumps...
- Page 22 6”Hg., the lag pump (pump Contact the factory for more information. two) will start up. It will then turn off when the vacuum level reaches 9” Hg, Quincy Compressor-QV Vacuum Pumps...
- Page 23 If the lag pump is still operating when the operate unless a similar condition occurs in silence or reset buttons are pressed, the those pump(s). alarm will continue to sound. The alarm can only be reset if the lag pump is not running. Quincy Compressor-QV Vacuum Pumps...
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Page 24: Section Vi - Servicing Servicing Safety
Never assume the vacuum pump is ready for maintenance or service because it is Varnished pumps are not covered under stopped. The vacuum switch may start warranty. the compressor at any time. Death or serious injury could result. Quincy Compressor-QV Vacuum Pumps... - Page 25 Notice! Failure to follow these maintenance and service recommendations may adversely affect your warranty. Copy the Maintenance Record (Appendix C - page 43) and maintain accurate and complete maintenance records to ensure warranty compliance. Quincy Compressor-QV Vacuum Pumps...
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Page 26: Fluid Level
• Drain fluid by removing drain plug. a shortened warranty period. • Replace drain plug and refill with the correct amount of fluid as indicated on page 4. Add fluid only through the fluid fill plug opening. Quincy Compressor-QV Vacuum Pumps... -
Page 27: Fluid Filter (If Installed)
Always replace o-rings on filter when changing. Do not attempt to clean or re-use any of these filters. Filters must be disposed of properly as they might contain toxic substances carried over from the process. Quincy Compressor-QV Vacuum Pumps... -
Page 28: Devarnishing
The operating life of the pump is greatly be furnished on request. Please contact the dependant on the fluid quality and condition Quincy Compressor facility in Bay Minette, of filters. Oxidized or darkened fluid is Alabama a sign of trouble. Plugged filters reduce... - Page 29 100ºF enVironMent At A MAxiMuM AMBient teMperAture = 24 eVere conDitions hour operAtion or shock loADinG ViBrAtion Dirty or Dusty 100ºF 120ºF enVironMent runninG At A AMBient teMperAture xtreMe conDitions heAVy shock ViBrAtion or Dust Quincy Compressor-QV Vacuum Pumps...
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Page 30: Service Adjustments
Remember you will need to vary the vacuum saving changes. level in the receiver or manifold to see a • Press ESC change in the vacuum level, and to adjust the switches. • Scroll down (t) to ‘Set Param’ and press Quincy Compressor-QV Vacuum Pumps... - Page 31 The correct value can also be determined using the following formula: • Arrow down (t) to Start and press OK to save changes. 7600 – (i 254) = nches oF controller settinG • (If pump(s) are running): Switch pump(s) to Automatic mode. Quincy Compressor-QV Vacuum Pumps...
- Page 32 : B16 iD puMp Block numbers for simplex controller program: : B23 AG puMp : B15 eAD puMp : B13 lArM VisuAl AuDiBle ypicAlly set to coMe on AnD oFF with lAG puMp settinGs Quincy Compressor-QV Vacuum Pumps...
- Page 33 This page intentionally left blank. Quincy Compressor-QV Vacuum Pumps...
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Page 34: Section Vii - Troubleshooting
Before attempting any repairs, follow cause for problems with Quincy QV proper lockout/tagout procedures and vacuum pumps and systems only . Quincy follow all safety procedures as outlined recommends that you consult your local in Section I. dealer for service. Quincy Compressor-QV Vacuum Pumps... - Page 35 Before attempting any repairs, follow cause for problems with Quincy QV proper lockout/tagout procedures and vacuum pumps and systems only . Quincy follow all safety procedures as outlined recommends that you consult your local in Section I. dealer for service. Quincy Compressor-QV Vacuum Pumps...
- Page 36 Before attempting any repairs, follow cause for problems with Quincy QV proper lockout/tagout procedures and vacuum pumps and systems only . Quincy follow all safety procedures as outlined recommends that you consult your local in Section I. dealer for service. Quincy Compressor-QV Vacuum Pumps...
- Page 37 Before attempting any repairs, follow cause for problems with Quincy QV proper lockout/tagout procedures and vacuum pumps and systems only . Quincy follow all safety procedures as outlined recommends that you consult your local in Section I. dealer for service. Quincy Compressor-QV Vacuum Pumps...
- Page 38 Before attempting any repairs, follow cause for problems with Quincy QV proper lockout/tagout procedures and vacuum pumps and systems only . Quincy follow all safety procedures as outlined recommends that you consult your local in Section I. dealer for service. Quincy Compressor-QV Vacuum Pumps...
- Page 39 Before attempting any repairs, follow cause for problems with Quincy QV proper lockout/tagout procedures and vacuum pumps and systems only . Quincy follow all safety procedures as outlined recommends that you consult your local in Section I. dealer for service. Quincy Compressor-QV Vacuum Pumps...
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Page 40: Appendix A - Dimensional Drawings
Appendix A - Dimensional Drawings QV 1.5 HP Pump & Motor Combination 45520 Quincy Compressor-QV Vacuum Pumps... - Page 41 Appendix A - Dimensional Drawings QV 2.0 HP Pump & Motor Combination 4552 Inlet 1.5" FNPT Outlet 1.25" FNPT Quincy Compressor-QV Vacuum Pumps...
- Page 42 Appendix A - Dimensional Drawings QV 3.0 HP Pump & Motor Combination 45522 Quincy Compressor-QV Vacuum Pumps...
- Page 43 Appendix A - Dimensional Drawings QV 4.0 HP Pump & Motor Combination 45523 Quincy Compressor-QV Vacuum Pumps...
- Page 44 Appendix A - Dimensional Drawings QV 7.5 HP Pump & Motor Combination 45524 Quincy Compressor-QV Vacuum Pumps...
- Page 45 Appendix A - Dimensional Drawings QV 10 HP Pump & Motor Combination 45526 Quincy Compressor-QV Vacuum Pumps...
- Page 46 Appendix A - Dimensional Drawings QV 15 & 20 HP Pump & Motor Combination 45527 Quincy Compressor-QV Vacuum Pumps...
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Page 47: Qvms & Qvis Systems
Appendix A - Dimensional Drawings QVMS Duplex, Tank Mounted System 45560 Quincy Compressor-QV Vacuum Pumps... - Page 48 Appendix A - Dimensional Drawings QVMS Duplex, Stack Mounted System 45565 Quincy Compressor-QV Vacuum Pumps...
- Page 49 Appendix A - Dimensional Drawings QVMS Triplex, Stack Mounted System 45570 Quincy Compressor-QV Vacuum Pumps...
- Page 50 Appendix A - Dimensional Drawings QVIS Simplex, Tank Mounted System 4560 Quincy Compressor-QV Vacuum Pumps...
- Page 51 Appendix A - Dimensional Drawings QVIS Duplex, Tank Mounted System 4565 Quincy Compressor-QV Vacuum Pumps...
- Page 52 Appendix A - Dimensional Drawings QVIS Duplex, Stack Mounted System 45620 Quincy Compressor-QV Vacuum Pumps...
- Page 53 Appendix A - Dimensional Drawings QVIS Triplex, Stack Mounted System 45625 Quincy Compressor-QV Vacuum Pumps...
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Page 54: Appendix B - Technical Data
Total Weight 800 800 QV 15 QV 20 Nominal Capacity acfm Final Vacuum Pressure (absolute) 29.9 29.9 Motor Power Sound Pressure Level dB(A) Water Vapor Capacity lb/h 7.0 Total Fluid Capacity quarts Total Weight 800 800 Quincy Compressor-QV Vacuum Pumps... -
Page 55: Maintenance Record
Appendix C - Maintenance Record QV M oDel eriAl tArt Aint ecorD heet AintenAnce erVice ourMeter erForMeD eADinG replAceD cleAneD Quincy Compressor-QV Vacuum Pumps... - Page 56 68 (1 quart container 114447g068 fluiD-Quin-VAC, iSo 68 (1 gallon container QV 7.5 thRu 20 145758-001 fluiD-Quin-VAC 100 (1 quart container 145758-005 fluiD-Quin-VAC 100 (5 gallon container Reference page 14 for correct fluid capacity. Quincy Compressor-QV Vacuum Pumps...
- Page 57 Standard Terms and Conditions Quincy Compressor and Ortman Fluid Power Divisions LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of Seller, the following terms and conditions shall apply to and form a part of this order and any additional and/or different terms of Buyer’s purchase order or other form of acceptance are rejected in advance...
- Page 58 ENVIRONMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. However, in the...
- Page 59 Notes ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ Quincy Compressor-QV Vacuum Pumps...
- Page 60 Notes ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ Quincy Compressor-QV Vacuum Pumps...
- Page 62 Quincy Compressor Products: 217.222.7700 © 2006 Quincy Compressor E-mail: info@quincycompressor.com All Rights Reserved. Litho in U.S.A. Website: www.quincycompressor.com...
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