Page 1 Quincy Oil sealed rotary screw vacuum pumps QSV 205, QSV 345, QSV 430, QSV 530 QSV 205 BOOST, QSV 345 BOOST, QSV 430 BOOST Instruction Manual...
Page 3 Quincy Oil sealed rotary screw vacuum pumps QSV 205, QSV 345, QSV 430, QSV 530 QSV 205 BOOST, QSV 345 BOOST, QSV 430 BOOST From following serial No. onwards : API 850 000 Instruction Manual • Copyright, Quincy Compressors, USA.
Page 5: Table Of Contents
Table of Contents Section I - General Information Safety icons .........................1 Safety precautions, general ....................1 Safety precautions during installation .................2 Safety precautions during operation ...................4 Safety precautions during maintenance or repair ...............5 Section II - General Description What is vacuum and how is flow rate understood ...............8 Introduction .........................9 Flow diagram ........................11 Condensate system ......................12...
Page 6 Table of Contents Section IV - Installation Dimension drawings ......................62 Installation proposal ......................64 Electrical connections ......................67 Pictographs ........................70 Section V - Operating Instructions Initial start-up ........................71 Starting ..........................72 During operation .......................73 Taking out of operation .....................74 Stopping ..........................74 Section VI - Maintenance Preventive maintenance schedule ..................75 Oil specifications .......................78 Drive motor ........................79...
Page 7: Section I - General Information
Section I - General Information • Safety icons • Safety precautions, general • Safety precautions during installation • Safety precautions during operation • Safety precautions during maintenance or repair Safety icons Explanation Danger for life Warning Important note Safety precautions, general General precautions 1.
Page 8: Safety Precautions During Installation
Section I - General Information WARNING! If the machine is equipped with an automatic restart after voltage failure function is active, be aware that the machines will restart automatically when the power is restored if it was running when the power was interrupted! CAUTION! In a domestic environment, this product may cause radio interference in which case supplementary mitigation measures are required.
Page 9 Section I - General Information 7. The external force extended on the in- and outlet connection is limited to 10 kg; the connection pipes must be free of strain. No supports may be fixed to the canopy of the machine. 8.
Page 10: Safety Precautions During Operation
Section I - General Information Safety precautions during operation CAUTION! All responsibility for any damage or injury resulting from neglecting these precaution, or non observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer.
Page 11: Safety Precautions During Maintenance Or Repair
Section I - General Information NOTICE! Also consult following safety precautions: Safety precaution during operation and Safety precaution during maintenance. Processing of any other gas requires additional safety precautions typical to the application which are not included herein. Some precautions are general and cover several machines types and equipment; hence some statements may not apply to your machine.
Page 12 Section I - General Information 14. All regulating and safety devices shall be maintained with due care to ensure that they function properly. They may not be put out of action. 15. Before clearing the machine for use after maintenance or overhaul, check that operating pressures, temperatures and time settings are correct.
Page 13 Notes ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ Quincy Vacuum Pump-QSV Series...
Page 14: Section Ii - General Description
Section II - General Description • What is vacuum and how is flow rate understood • Introduction • Flow diagram • Condensate system • Regulating system • Electrical System What is vacuum and how is flow rate understood What is vacuum and how to denote A vacuum is any pressure in a system that is below the ambient atmospheric pressure.
Page 15: Introduction
Introduction The QSV 205 up to QSV 530 are single-stage, oil-sealed screw vacuum pumps driven by an electric motor. The vacuum pumps are controlled by the Quincy Airlogic Graphic regulator (ER).
Page 16 Section II - General Description Figure 2 Open view front Figure 3 Open view back Reference Name Air intake filter Oil cooler Element Airlogic Graphic controller Cooling fan Drive motor Oil filter Oil separator tank Quincy Vacuum Pump-QSV Series...
Page 17: Flow Diagram
Section II - General Description Emergency stop button Electric cabinet Vacuum control valve Inlet connection Thermostatic bypass valve Discharge connection Cable entry Flow diagram Air flow Air comes in through air intake filter (AF) and Vacuum Control Valve (VC) and is displaced by the vacuum pump element (E).
Page 18: Condensate System
Section II - General Description The oil separator tank (OT) removes most of the oil from the air/oil mixture by centrifugal action. The oil separator (OS) removes the remaining oil. The oil collects in the lower part of the oil separator tank (OT) which serves as oil tank. The oil system has a thermostatic bypass valve (BV).When the oil temperature is below 83 °C (181 °F)(87°C (189°...
Page 19: Regulating System
Section II - General Description Regulating system Description If the vacuum process demand is less than the throughput of the vacuum pump, the vacuum pressure decreases. When the pressure is lower than the set-point (desired vacuum pressure), the regulator decreases the motor speed. If the vacuum pressure decreases and the motor operates at minimum speed, the regulator stops the motor.
Page 20 Section II - General Description Reference Name Transformer Circuit breaker Circuit breaker Contactor Frequency converter EMC filter Electrical diagrams You can find the complete electrical diagram inside the electric cabinet. Quincy Vacuum Pump-QSV Series...
Page 21: Section Iii - Airlogic Graphic Controller
Section III - Airlogic Graphic Controller • Airlogic Graphic controller • Control panel • Icons used • Main screen • Calling up menus • Inputs menu • Outputs menu • Counters • Control mode selection • Service menu • Modifying the setpoint •...
Page 22 Section III - Airlogic Graphic Controller • Monitoring components subject to service • Automatic restart after voltage failure (made inactive) Automatic control of the vacuum pump operation The controller maintains the pressure within programmable limits by automatically adapting the motor speed. A number of programmable settings, e.g. the setpoint, the minimum stop time and the maximum number of motor starts and several other parameters are hereby taken into account.
Page 23: Control Panel
Section III - Airlogic Graphic Controller Service warning A number of service operations are grouped (called Service Plans). Each Service Plan has a programmed time interval. If a time interval is exceeded, a message will appear on display (1) to warn the operator to carry out the service actions belonging to that Service Plan.
Page 24: Icons Used
Section III - Airlogic Graphic Controller Automatic operation LED Indicates that the regulator is automatically controlling the vacuum pump. Voltage on LED Indicates that the voltage is switched on. Pictograph Voltage on Enter key Key to select the parameter indicated by the horizontal arrow. Only the parameters followed by an arrow pointing to the right can be modified.
Page 25 Section III - Airlogic Graphic Controller Name Icon Description Week timer Week timer is active Emergency stop Active protection functions Shutdown Warning Service Service required Value lines display icon Main screen display Chart display icon No communication / network problem General icons Not valid Input icons...
Page 26 Section III - Airlogic Graphic Controller System icons Icon Description Vacuum pump element Frequency converter Motor Network problem General alarm Menu icons Icon Description Inputs Outputs Alarms (Warnings, shutdowns) Counters Test Settings Service Saved data Access key / User password Quincy Vacuum Pump-QSV Series...
Page 27: Main Screen
Section III - Airlogic Graphic Controller Network Setpoint Info Navigation arrows Icon Description Down Main screen Control panel Scroll keys Enter key Escape key Function The Main screen is the screen that is shown automatically when the voltage is switched on and one of the keys is pushed.
Page 28 Section III - Airlogic Graphic Controller Typically, 5 different main screen views can be chosen: 1. Two value lines 2. Four value lines 3. Chart (High resolution) 4. Chart (Medium resolution) 5. Chart (Low resolution) Two and four value lines screens This type of Main screen shows the value of 2 or 4 parameters (see section Inputs menu).
Page 29 Section III - Airlogic Graphic Controller Text on figures Inlet pressure (ii) Flow (iii) Off, Shutdown,... (text varies upon the vacuum pumps actual condition) (iv) Menu Discharge pressure (vi) Element outlet (vii) vacuum control, purge, preparing to go online,...(text varies upon the vacuum pumps actual condition) •...
Page 30 Section III - Airlogic Graphic Controller Chart views Instead of viewing values, it is also possible to view a graph of one of the input signals (see section Inputs menu) in function of the time. When Chart (High Resolution) is selected, the chart shows the variation of the selected input (in this case the pressure) per minute.
Page 31: Calling Up Menus
Section III - Airlogic Graphic Controller Calling up menus Control panel Scroll keys Enter key Escape key Description When the voltage is switched on, the main screen is shown automatically. • To go to the Menu screen, select Menu, using the Scroll keys •...
Page 32: Inputs Menu
Section III - Airlogic Graphic Controller • The screen shows a number of icons. Each icon indicates a menu item. By default, the Pressure Settings (Regulation) icon is selected. The status bar shows the name of the menu that corresponds with the selected icon. •...
Page 33 Section III - Airlogic Graphic Controller Function • To display the actual value of the measured data (analog inputs) and the status of the digital inputs (e.g. emergency stop contact, motor overload relay, etc.). • To select the digital input to be shown on the chart in the main screen. Procedure Starting from the Main screen (see Main screen): •...
Page 34 Section III - Airlogic Graphic Controller Inputs (ii) Discharge pressure (iii) Inlet pressure (iv) Emergency stop Pressure setting selection • The screen shows a list of all inputs with their corresponding icons and readings. • If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon respectively (i.c.
Page 35 Section III - Airlogic Graphic Controller Press Enter again to remove this input from the chart. Another confirmation pop-up opens: Select Yes to remove or No to quit the current action. In a similar way, another input signal can be highlighted and selected as Main Chart signal: Quincy Vacuum Pump-QSV Series...
Page 36: Outputs Menu
Section III - Airlogic Graphic Controller (1): Set as main chart signal Outputs menu Control panel Menu icon, outputs Function To call up information regarding the actually measured data and the status of some in puts such as the motor over load protection. Procedure Starting from the Main screen (see Main screen): •...
Page 37 Section III - Airlogic Graphic Controller Text on figures Menu (ii) Regulation • Move the cursor to the out puts icon (see above, section Menu icon, using the scroll keys(1) • Press the enter key (2), a screen similar to the one below appears: Outputs (ii) Modulating Valve...
Page 38: Counters
Section III - Airlogic Graphic Controller (iv) Automatic Operation General warning • The screen shows a list of all out put switch their corresponding icons and readings. • If an input is in warning or shut down, the original icon is replaced by the warning or shut down icon respectively.
Page 39 Section III - Airlogic Graphic Controller Text on figures Menu (ii) Regulation • Using the scroll keys, move the cursor to the counters icon (see above, section Menu icon) • Press the enter key, following screen appears Text on figures Counters (ii) Running hours...
Page 40: Control Mode Selection
Section III - Airlogic Graphic Controller Control mode selection Control panel Scroll keys Enter key Escape key Function To select the control mode, i.e. whether the vacuum pump is in local control, remote control or controlled via a local area network (LAN). Procedure Starting from the main screen, make sure the button Menu (iv) is selected: Next, use the scroll buttons to go to the regulation icon (ii) and press the enter button:...
Page 41 Section III - Airlogic Graphic Controller There are 3 possibilities: • Local control • Remote control • LAN (network) control After selecting the required regulation mode, press the enter button on the controller to confirm your selection. The new setting is now visible on the main screen. See section Icons used for the meaning of the icons.
Page 42: Service Menu
Section III - Airlogic Graphic Controller Service menu Control panel Scroll keys Enter key Escape key Menu icon, Service Function To call up: • To reset the service plans which are carried out. • To check when the next service plans are to be carried out. •...
Page 43 Section III - Airlogic Graphic Controller • Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon). • Press the Enter key. Following screen appears: Text on figures Service (ii) Overview (iii) Service plan (iv) Next service History...
Page 44 Section III - Airlogic Graphic Controller Overview Text on figures Overview (ii) Running Hours (iii) Real Time hours (iv) Reset Example for service level (A): The figures at the left are the programmed service intervals. For Service interval A, the programmed number of running hours is 4000 hours (upper row) and the programmed number of real time hours is 8760 hours, which corresponds to one year (second row).
Page 45 Section III - Airlogic Graphic Controller Text on figures Service plan (ii) Level (iii) Running hours (iv) Real time hours Modify Modifying a service plan Dependant on the operating conditions, it can be necessary to modify the service intervals. (By default the service plan in Electronikon controller is for normal application and needs to be changed when running in medium or harsh applications).
Page 46 Section III - Airlogic Graphic Controller Modify the value as required using the h or  scroll key and press the Enter key to confirm. Note: Running hours can be modified in steps of 100 hours, real time hours can be modified in steps of 1hour.
Page 47: Modifying The Setpoint
Section III - Airlogic Graphic Controller Modifying the setpoint Control panel Scroll keys Enter key Escape key Menu icon, setpoint Function On vacuum pumps with a frequency converter driven main motor, it is possible to program two different setpoints. This menu is also used to select the active setpoint. Procedure Starting from the Main screen, •...
Page 48 Section III - Airlogic Graphic Controller Text on figures Menu (ii) Regulation • Activate the menu by pressing the enter key. A screen similar to the one below appears: Text on figures Regulation (ii) Setpoint 1 (iii) Indirect stop level 1 (iv) Setpoint Indirect stop level 2...
Page 49: Event History Menu
Section III - Airlogic Graphic Controller The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use the Scroll keys to modify the settings as required and press the Enter key to accept.
Page 50 Section III - Airlogic Graphic Controller Menu icon, Event History Function To call up the last shut-down and last emergency stop data. Procedure Starting from the Main screen, • Move the cursor to the action button Menu and press the Enter key. Following screen appears: •...
Page 51: Modifying General Settings
Section III - Airlogic Graphic Controller Modifying general settings Control panel Scroll keys Enter key Escape key Menu icon, Settings Function To display and modify a number of settings.. Procedure Starting from the Main screen, • Move the cursor to the action button Menu and press the Enter key. Following screen appears: •...
Page 52 Section III - Airlogic Graphic Controller • Press the Enter key. Following screen appears: This screen shows again a number of icons. By default, the User Password icon is selected. The status bar shows the description that corresponds with the selected icon. Each icon covers one or more items, such as •...
Page 53 Section III - Airlogic Graphic Controller (iii) Time (iv) Date Date format Modify (vi) • To modify, select the Modify button using the Scroll keys and press the Enter key. • A screen similar to the one above is shown, the first item (Language) is highlighted. Use the ...
Page 54: Info Menu
Section III - Airlogic Graphic Controller Info menu Control panel Scroll keys Enter key Escape key Menu icon, Info Function To show the Quincy internet address. Procedure Starting from the Main screen, • Move the cursor to the action button Menu and press the Enter key. Following screen appears: •...
Page 55: Week Timer Menu
Section III - Airlogic Graphic Controller • Press the Enter key. The Quincy internet address appears on the screen. Week timer menu Control panel Scroll keys Enter key Escape key Menu icon, Week timer Function • To program time-based start/stop commands for the vacuum pump •...
Page 56 Section III - Airlogic Graphic Controller • Move the cursor to the action button Menu and press the Enter key. Use the Scroll buttons to select the Timer icon. Text on figures Menu Week Timer • Press the Enter key on the controller. Following screen appears: Week Timer Week Action Schemes Week Cycle...
Page 57 Section III - Airlogic Graphic Controller in the list is highlighted in red. Press the Enter key on the controller to modify Week Action Scheme 1. Week Action Scheme 1 Monday Tuesday Wednesday Thursday Friday Saturday Sunday • A new window opens. The Modify action button is selected. Press the enter button on the controller to create an action.
Page 58 Section III - Airlogic Graphic Controller on the controller. When ready press the Enter key to confirm. Monday Actions Remove Start Stop Pressure setpoint 1 Modify • A new window opens. The action is now visible in the first day of the week. Monday Start Save...
Page 59 Section III - Airlogic Graphic Controller hours. Use the  or  Scroll keys to go to the minutes. Monday Start Save Modify • A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the Enter key to confirm. Monday Are you sure? Save...
Page 60 Section III - Airlogic Graphic Controller Week Action Scheme 1 Monday - Start Tuesday Wednesday Thursday Friday Saturday Sunday Press the Escape key on the controller to leave this screen. Programming the week cycle A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week schemes can be chosen.
Page 61 Section III - Airlogic Graphic Controller • A list of 10 weeks is shown. Week Cycle Week 1 Week 2 Week 3 Week 4 Modify Press twice the Enter key on the controller to modify the first week. • A new window opens. Select the action, example: Week Action Scheme 1 Week Cycle Week 1 Week Action Scheme 1...
Page 62 Section III - Airlogic Graphic Controller Week Timer Week Action Schemes Week Cycle Status Week Timer Inactive Remaining Running Time • A new window opens. Select Week 1 to set the Week Timer active. Week Timer Week Week Timer Inactive Week 1 •...
Page 63 Section III - Airlogic Graphic Controller Week Timer Week Action Schemes Week Cycle Status Remaining Running Time • Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining Running Time from the list and press the Enter key on the controller to Modify.
Page 64: User Password Menu
Section III - Airlogic Graphic Controller Week Timer Week Action Schemes Remaining Running Time User password menu Control panel Scroll keys Enter key Escape key Menu icon, Password Quincy Vacuum Pump-QSV Series...
Page 65 Section III - Airlogic Graphic Controller Function If the password option is activated, it is impossible for not authorized persons to modify any setting. Procedure Starting from the Main screen (see Main screen), • Move the cursor to Menu and press the Enter key (2). Following screen appears: •...
Page 66: Programmable Settings
Section III - Airlogic Graphic Controller • Select Modify using the Scroll keys and press the Enter key. Next, modify the password as required. Programmable settings Vacuum pump/motor iniMuM setting actory setting axiMuM setting 2, W 1000 point orkplace vacuuM puMps Mbar 2, W 37,5...
Page 67 Section III - Airlogic Graphic Controller Terminology xplanation ARAVF Automatic Restart After Voltage Failure. See section Airlogic regulator. Power recovery Is the period within which the voltage must be restored to have an time automatic restart. Is accessible if the automatic restart is activated. To activate the automatic restart function, consult Quincy.
Page 68: Section Iv - Installation Dimension Drawings
Section IV - Installation • Dimension drawings • Installation proposal • Electrical connections • Pictographs Dimension drawings Quincy Vacuum Pump-QSV Series...
Page 69 Section IV - Installation Center of gravity and weight inches inches inches eighT eighT Qsv 205 1102 Qsv 345 1102 Qsv 430 1124 Qsv 530 1146 Dimensions +/- 10 mm or 0.3 inches Weights (oil included) +/- 20 kg or 44 lbs...
Page 70: Installation Proposal
Section IV - Installation Installation proposal Outlet cooling air Inlet cooling air A ( 1 : 10 ) ISOLATION VALVE Allow sufficient space (1m of clearance on all sides and top of the vacuum pump) for safe and proper installation, daily inspection and maintenance. 0,2m ALT.
Page 71 Section IV - Installation 1) Location: Locate the vacuum pump on a level surface that is clean, well lit, well ventilated and capable taking the weight of the pump. The entire length of the frame base must be supported. Shim where necessary (do not use wood). Ambient temperature should not exceed temperatures listed on the specifications.
Page 72 Section IV - Installation Safety CAUTION! Apply all relevant safety precautions, including those mentioned in this book. Outdoor/altitude operation The vacuum pumps are designed according to IP2X classification. The electrical cabinet and motor are designed according to IP54 classification. If the unit is installed outdoors, special precautions must be taken;...
Page 73: Electrical Connections
Section IV - Installation WARNING! It is not allowed to lift the Vacuum pump if the canopy parts or lifting supports are not completely installed. When the vacuum pump is being lifted, it is also forbidden to come under the load or to perform maintenance activities to it. Acclimatization NOTICE! When moving the vacuum pump into an installation room, condensation can occur...
Page 74 Section IV - Installation Electrical connections for QSV 205 up to QSV 530 Service diagram Quincy Vacuum Pump-QSV Series...
Page 75 Section IV - Installation Reference Designation Customer’s installation Vacuum pump motor Note The complete electrical diagram can be found in the electrical cubicle. Description NOTICE! You find the correct position for the electrical connection on the Dimension drawings. 1. Provide an isolating switch. 2.
Page 76: Pictographs
Section IV - Installation Maximum contact load: 10 A / 250 V AC. Stop the vacuum pump and switch off the voltage before connecting external equipment. Consult Quincy. Pictographs Figure 6 Pictographs Reference Designation Switch off the voltage and depressurize the vacuum pump before starting maintenance or Repairs Lightly oil the gasket of the oil filter, screw it on and tighten by hand (approx.
Page 77: Section V - Operating Instructions
Section V - Operating Instructions • Initial start-up • Maintenance Schedule • During operation • Taking out of operation • Stopping Initial start-up CAUTION! The operator must apply all relevant Safety precautions. Also consult section Problem solving. • Remove the canopy panel(s) in order to get access to the internal components. •...
Page 78: Starting
Section V - Operating Instructions • Take care that no dirt drops into the oil system. • Provide labels, warning the operator that: • The vacuum pump may automatically restart after voltage failure (if activated, consult Quincy). • The vacuum pump is automatically controlled and may be restarted automatically. •...
Page 79: During Operation
Section V - Operating Instructions During operation NOTICE! Keep the panels closed during operation WARNING! When the motors are stopped and LED (7) (automatic operation) is alight, the motors may start automatically. CAUTION! When the automatic operation LED (7) is lit, the regulator is automatically controlling the vacuum pump, i.e.
Page 80: Taking Out Of Operation
Section V - Operating Instructions Checking the display Control panel Airlogic Graphic Check the display (1) regularly for readings and messages. The display normally shows the vacuum pump vacuum pressure, while the status of the vacuum pump is indicated by means of a number of icons. Remedy the trouble if alarm LED (4) is lit or flashes, see section Icons used.
Page 81: Section Vi - Maintenance
Section VI - Maintenance • Preventive maintenance schedule • Oil specifications • Drive motor • Air filter • Oil and oil filter change • Service kits • Storage after installation • Disposal of used material Preventive maintenance schedule Control panel CAUTION! Before carrying out any maintenance, repair work or adjustments, proceed as follows: •...
Page 82 Section VI - Maintenance message will appear on the screen indicating which service plans are to be carried out. After servicing, the intervals must be reset, see section Service menu. Preventive maintenance schedule Daily and 3-monthly check list for normal applications Period Operation Daily...
Page 83 Section VI - Maintenance Replace the filter element of electric cabinet Replace the thermostatic valve 8000 hrs (2) 6000 hrs (2) 4000 hrs (2) Test pressure switch Replace membrane of vacuum control valve Motor overhaul 24000 hrs 24000 hrs 24000 hrs Change lipseal assembly 24000 hrs 24000 hrs...
Page 84: Oil Specifications
Section VI - Maintenance Ambient temperature Element outlet tempera- Exchange interval * Maximum time interval * ture up to 25 °C up to 90 °C 4000 hours 1 year from 25 °C up to 35 °C from 90 °C up to 100 °C 3000 hours 1 year more than 35 °C...
Page 85: Drive Motor
CAUTION! Never mix greases of different brands or types. Recommended grease: Use 2901 0338.3 Amber Quantity: QSV 205 QSV 205 BOOST 6.9 g (0.24 oz) per bearing QSV 345 QSV 345 BOOST QSV 430 7.2 g (0.25 oz) per bearing...
Page 86: Air Filter
Section VI - Maintenance Air filter Procedure 1. Stop the vacuum pump. Switch off the voltage. 2. Vent the vacuum pump by opening the plug (Ip) on the lit of the air inlet filter. 3. Remove the cover of the air filter (AF and GBF). Remove the filter element. 4.
Page 87: Oil And Oil Filter Change
Section VI - Maintenance Oil and oil filter change Warning CAUTION! The operator must apply all relevant Safety precautions. Always drain the vacuum pump oil at all drain points. Used oil left in the vacuum pump can contaminate the oil system and can shorten the lifetime of the new oil. Never mix lubricants of different brands or types as they may not be compatible and the oil mix will have inferior properties.
Page 88 Section VI - Maintenance 4. Collect the oil in a collector and deliver it to the local collection service. Refit the vent plugs after draining. 5. Close the oil drain valve (Do). 6. Clean the seat on the manifold. Lubricate the gasket of the new oil filter and screw it into place.
Page 89: Coolers
Section VI - Maintenance 8. Run the vacuum pump loaded for a few minutes. Stop the vacuum pump. 9. Close the air inlet valve and switch off the voltage. • Wait a few moments for the Vacuum pump to vent the vessel. •...
Page 90: Oil Separator Change
Section VI - Maintenance Remove dirt from the coolers with a fibre brush. Brush in the direction of the cooling fins. • Clean with an air jet in the reverse direction to normal flow. • If it is necessary to wash the coolers with a cleaning agent, consult Quincy. NOTICE! After maintenance on the fan and on the coolers: Remove the loose parts that are used as cover.
Page 91: Pressure Switch
Section VI - Maintenance NOTICE! Make sure all seperator elememts are assembled in the correct position. An arrow is printed on the cover of the seperator elements and the bottom of the shield; all arrows should be pointing in the same direction after assembly. •...
Page 92: Service Kits
Section VI - Maintenance Service kits Service kits For overhauling and for preventive maintenance, a wide range of service kits is available. Service kits comprise all parts required for servicing the component and offer the benefits of genuine Quincy parts while keeping the maintenance budget low. Also a full range of extensively tested lubricants, suitable for your specific needs is available to keep the vacuum pump in excellent condition.
Page 93: Section Vii - Problem Solving
Section VII - Problem Solving Warning CAUTION! Before carrying out any maintenance, repair work or adjustment, stop vacuum pump, close the air inlet valve and wait 3 minutes. Press the emergency stop button and switch off the voltage. Vent the vacuum pump by opening the plug on the cover of the air inlet filter. For location of components, see sections: •...
Page 94 Section VII - Problem Solving Membrane of vacuum control valve defect Replace membrane The pump cannot reach Vacuum pump element out of order Consult Quincy stated vacuum Air leakage Check the process lines for leakage Oil separator elements clogged Have elements replaced Oil filter clogged Have oil filter replaced Pressure switch...
Page 95 Section VII - Problem Solving Navigate to the Stop icon or to the Protections icon and press Enter. Protections General The display shows the problem (Main Motor Converter Alarm) and a fault code (31 in this case). Main Motor Converter Alarm Fault Quincy Vacuum Pump-QSV Series...
Page 96 Section VII - Problem Solving Fault code Fault Remedy Check supply voltage 2 (or DC Bus Undervoltage (Uv1) Check input wiring 60000) Check EMC filter Check supply voltage 3 (or Control Power Supply Voltage Fault (Uv2) Check input wiring 60000) Check EMC filter Check supply voltage 4 (or...
Page 97 Section VII - Problem Solving Fault code Fault Remedy Check inlet valve Check back pressure oil separator vessel Overtorque Detection 1 (oL3) Check drive train Check oil injection Check inlet valve Check back pressure oil separator vessel Overtorque Detection 2 (oL4) Check drive train Check oil injection Dynamic Braking Transistor (rr)
Page 98 Section VII - Problem Solving Fault code Fault Remedy Option External Fault (EF0) Contact Quincy PID Feedback Loss (FbL) Contact Quincy Undertorque Detection 1 (UL3) Contact Quincy Undertorque Detection 2 (UL4) Contact Quincy High Slip Braking Overload (oL7) Contact Quincy Hardware Fault (including oFx) Contact Quincy Z Pulse Fault (dv1)
Page 99 Section VII - Problem Solving Fault code Fault Remedy Terminal Board Connection Error (CPF07) Contact Quincy EEPROM Serial Communication Fault Contact Quincy (CPF08) RAM Fault (CPF11) Contact Quincy Flash Memory Circuit Exception (CPF12) Contact Quincy Watchdog Circuit Exception (CPF13) Contact Quincy Control Circuit Fault (CPF14) Contact Quincy Clock Fault (CPF16)
Page 100 Section VII - Problem Solving Fault code Fault Remedy Option Response Error (oFA06) Contact Quincy Option RAM Fault (oFA10) Contact Quincy Option Operation Mode Fault (SLMOD) Contact Quincy (oFA11) Drive Receive CRC Error (oFA12) Contact Quincy Drive Receive Frame Error (oFA13) Contact Quincy Drive Receive Abort Error (oFA14) Contact Quincy...
Page 101 Section VII - Problem Solving Fault code Fault Remedy Comm. ID Error (oFb30) Contact Quincy Model Code Error (oFb31) Contact Quincy Sumcheck Error (oFb32) Contact Quincy Comm. option Timeout Waiting for Contact Quincy Response (oFb33) MEMOBUS Timeout (oFb34) Contact Quincy Drive Timeout Waiting for Response (oFb35) Contact Quincy CI Check Error (oFb36)
Page 102: Section Viii - Technical Data
Section VIII - Technical data • Readings on display • Electric cable size and fuses • Reference conditions and limitations • Vacuum pump data • Technical data Airlogic controller Readings on display Airlogic Graphic controller Important NOTICE! The readings mentioned below are valid under the reference conditions (see section Reference conditions and limitations).
Page 103: Electric Cable Size And Fuses
Imax undervoltage Primary Secondary Primary Secondary Secondary voltage Pump Voltage Freq. Itot Itot Itot Itot Approval autotran- sformer 18,4 20,4 QSV 205-345 17,4 19,4 QSV 205-345 IEC/ 15,2 16,9 QSV 205-345 CSA/UL 34,9 17,4 38,8 19,4 QSV 205-345 30,3 15,2 33,7...
Page 104 IEC class Recommended Pump Voltage Freq. CSA HRC Wire ends gL/gC cable size from ii mm2 (P/FF) end sockets QSV 205-345 end sockets QSV 205-345 end sockets QSV 205-345 end sockets QSV 205-345 end sockets QSV 205-345 end sockets QSV 205-345...
Page 105 Section VIII - Technical data Max. fuse pack Supply cables UL class K5 IEC class Recommended Pump Voltage Freq. CSA HRC Wire ends gL/gC cable size from ii mm2 (P/FF) end sockets QSV 430 end sockets QSV 430 end sockets QSV 430 end sockets QSV 530...
Page 106 Section VIII - Technical data Installation method C according to table B.52.1. Single-core or multi-core cable on a wooden wall. Maximum allowed current in function of the ambient temperature for installation method Installation method F according table B.52.1. Single- core cables, touching in free air Clearance to wall not less than one cable diameter Maximum allowed current in function of the ambient temperature for installation method Quincy Vacuum Pump-QSV Series...
Page 107 Section VIII - Technical data Calculation method for IEC: • Single supply cables (3 phases + PE - configuration (1)): • Add 10% to the total vacuum pump current (Itot from the tables) • Install the prescribed fuse on each cable •...
Page 108 Section VIII - Technical data Cable sizing according UL/cUL Calculation method according UL 508A, table 28.1 column 5: allowable ampacities of insulated copper conductors (75 °C (167 °F)). Maximum allowed current in function of the wire size Calculation method for UL: •...
Page 109: Reference Conditions And Limitations
Section VIII - Technical data • I = 128 A + 25 % = 128 x 1.25 = 160 A • For AWG2/0, the maximum current is 175 A, which is sufficient => use AWG2/0 • Install the prescribed maximum fuse (150 A) on each cable •...
Page 110: Vacuum Pump Data
US GAL Imp. GAL Oil capacity cu. ft. 0.57 Sound pressure level (according to dB(A) 65 (+/-3) ISO 2151 (2004)) QSV 205 BOOST mbar(a) Maximum inlet pressure for water vapor Torr kg/h 12.8 Maximum water vapor pumping rate lb/h 28.2...
Page 111 US GAL Imp. GAL Oil capacity cu. ft. 0.57 Sound pressure level (according to dB(A) ISO 2151 (2004)) QSV 205 (option high water handling capacity) mbar(a) Maximum inlet pressure for water vapor Torr kg/h Maximum water vapor pumping rate lb/h...
Page 112 Section VIII - Technical data QSV 345 BOOST mbar(a) Maximum inlet pressure for water vapor Torr kg/h 12.8 Maximum water vapor pumping rate lb/h 28.2 Nominal motor power Maximum motor shaft speed 6000 Minimum motor shaft speed 3000 Oil capacity US GAL Imp.
Page 113 Section VIII - Technical data Oil capacity US GAL Imp. GAL Oil capacity cu. ft. 0.57 Sound pressure level (according to dB(A) ISO 2151 (2004)) QSV 430 BOOST mbar(a) Maximum inlet pressure for water vapor Torr kg/h 12.8 Maximum water vapor pumping rate lb/h 28.2 Nominal motor power...
Page 114: Technical Data Airlogic Controller
Section VIII - Technical data QSV 530 mbar(a) Maximum inlet pressure for water vapor Torr kg/h 12.8 Maximum water vapor pumping rate lb/h 28.2 Nominal motor power Maximum motor shaft speed 7000 Minimum motor shaft speed Oil capacity US GAL Imp.
Page 115 Section VIII - Technical data Relative humidity 90% Permissible humidity No condensation Noise emission IEC61000-6-3 Noise immunity IEC61000-6-2 Mounting Cabinet door Digital outputs 9(Airlogic Graphic controller - p.n. 1900 5200 Number of outputs 80..1900 5200 82) Type Relay (voltage free contacts) Related voltage AC 250 V AC/10 A Max.
Page 116: Section Ix - Instructions For Use
Section IX - Instructions For Use Air/oil separator vessel This vessel can contain pressurised air; this can be potentially dangerous if the equipment is misused. This vessel must only be used as a air/oil separator and must be operated below 0.5bar(g). No alterations must be made to this vessel by welding, drilling or any other mechanical methods without the written permission of the manufacturer.
Page 117: Section X - Guidelines For Inspection
Section X - Guidelines For Inspection Guidelines On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other standards that have been used for the design are shown and/or referred to. The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is supplied with this vacuum pump.
Page 118: Section Xi - Ec Declaration Of Conformity
Section XI - EC declaration of conformity We, International Compressor Distribution n.v., declare under our sole responsibility, that the product Machine name vacuum pump put on the market under the brand name Quincy Machine type - Vacuum pump Serial number Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the laws of the Member States relating to machinery, is in conformity with the relevant Essential Health and Safety Requirements of this directive.
Page 119 tandard ermS and onditionS uinCy ompreSSor and rtman luid ower iviSionS LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of Seller, the following terms and conditions shall apply to and form a part of this order and any additional and/or different terms of Buyer’s purchase order or other form of acceptance are rejected in advance and shall not become a part of this order.
Page 120 ENVIRONMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. However, in the installation...
Page 121 Notes ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ Quincy Vacuum Pump-QSV Series...

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