AMPURE PosiCharge DVS100 Installation Manual

Mhe intelligent fast charging systems
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Installation Manual
MHE Intelligent Fast Charging Systems DVS100/DVS150
North America
12284-W-76-01

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Summary of Contents for AMPURE PosiCharge DVS100

  • Page 1 Installation Manual MHE Intelligent Fast Charging Systems DVS100/DVS150 North America 12284-W-76-01...
  • Page 2 Ampure. Disclaimer: this manual includes the latest information available at the time of printing. Ampure reserves the right to make changes to this manual and/or product without further notice. Changes or modifications to this product not completed by an authorized service provider could void the product warranty.
  • Page 3: Table Of Contents

    Safety Precautions – Read before using ......................1 Symbol usage ............................... 1 Cautions and Warnings ..........................1 Technical Support............................2 List of Ampure-Provided Equipment ......................2 ESD Precautions ............................3 System Description ............................3 Installation ................................3 Preparation ..............................3 Equipment Access ............................
  • Page 4 Installation Manual IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS This Page Left Intentionally Blank Ampure 12284-W-76-01...
  • Page 5: Getting Started

    4. Once the BMID is installed, the battery pack may be connected to the charger. 5. If your BMID does not come pre-configured, you will need to initialize the new BMID. (Refer to BMID programming Manual, Ampure) 6. Once the BMID has been properly programmed, the battery pack is ready to begin charging.
  • Page 6: Technical Support

    NEC or local codes, contact Ampure for further information. 2.3 Technical Support This manual is intended to provide an authorized, fully trained installation technician with the information and guidance necessary to safely install the DVS equipment. For assistance contact Ampure Customer Support at: info@posicharge.com 866-POSICHARGE (866-767-4242) 2.4 List of Ampure-Provided Equipment...
  • Page 7: Esd Precautions

    Unpacking and Inspection The DVS is provided fully assembled on a shipping pallet. It is surrounded by a protective shipping box. Remove the packaging and any other shipping materials prior to installation. The following equipment is provided with each system: Ampure 12284-W-76-01...
  • Page 8: Equipment Access

     Use copper conductors only.  Minimum ground wire size is listed. Refer to local electrical codes for reference. 4.3.5 Hardware Manufacturer does not supply all external mounting hardware. User-supplied hardware may be needed to complete the installation. Ampure 12284-W-76-01...
  • Page 9: Physical Installation

    Maintain a minimum of 18” of clearance on the sides of the unit for proper ventilation.  Maintain 36” minimum clearance on front and back for servicing as required by local codes.  Do not install unit where it will be exposed to direct sunlight. Ampure 12284-W-76-01...
  • Page 10: Figure 4-1 Dvs-100 And Dvs-150 Installation

    OR WALKWAYS FOR WATER FLOOD CONTROL. C. PAD SIZE MINIMUM FOR A SINGLE CHARGER 86.4cm (34") X 72.4cm (28.5") CONCRETE 3000 PSI MIN D. CONCRFETE PAD REQUIRED ONLY FOR WATER FLOOD CONTROL Figure 4-1 DVS-100 and DVS-150 Installation Ampure 12284-W-76-01...
  • Page 11: Figure 4-2 Bolt Pattern For Dvs-100 And Dvs-150 Installation (Dimensions In Inches)

    Installation Manual IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS Figure 4-2 Bolt Pattern for DVS-100 and DVS-150 Installation (Dimensions in Inches) Ampure 12284-W-76-01...
  • Page 12: Connecting Ac (Utility) Power

    Size (AWG) Minimum Grounding Conductor Size (AWG) Minimum Input Wire Terminal Torque (in-lb) Minimum Ground Wire 35-44 35-44 35-44 35-44 Terminal Torque (in-lb) Output Cable Connector 320 Anderson Euro 320 Anderson Euro Reference National Electrical Code. ANSI/NFPA 70.1999 Ampure 12284-W-76-01...
  • Page 13: Table 4-2 Output Characteristics For Dvs

    NOTE: The grounding wire should have insulation that is green or green with yellow stripe. 6. Close the front door prior to switching on the utility power. WARNING ENSURE GOOD ELECTRICAL CONNECTION BY TIGHTENING ALL THE SCREWS PROPERLY Ampure 12284-W-76-01...
  • Page 14: Figure 4-3 Dvs-100 And Dvs-150 Location Of Transformer Taps Terminal Block

    IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS AC INPUT TERMINAL BLOCK TRANSFORMER TAPS TERMINAL BLOCK Figure 4-3 DVS-100 and DVS-150 Location of Transformer Taps Terminal Block CHASSIS GROUND CONNECTOR Figure 4-4 DVS-100 and DVS150 Location of Chassis Ground Connector Ampure 12284-W-76-01...
  • Page 15: Dc Output Cable Installation

    2. A proper cable management system is required to relieve stress on the output connector mounting hardware. Note: 1) Do not remove connector key(s) from the connector. 2) Minimum bend radii of 3.5 in are required for the output cables. Ampure 12284-W-76-01...
  • Page 16: Checklist

    VERIFY DVS CHARGES PROPERLY WHEN CONNECTED TO     VEHICLE ALL HIGH CURRENT CABLES IN CHARGING PATH ARE     SECURELY FASTENED SYSTEM CHECKED BY DATE: – NAME / SIGNATURE CUSTOMER / DATE: LOCATION Ampure 12284-W-76-01...

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Posicharge dvs150

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