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Shut down power before opening the poultry computer! This poultry computer contains exposed live parts! Only to be opened by authorized personnel! WARNING Although utmost care has been given to the quality of this equipment during the design and manufacturing stages, technical malfunctions can never be ruled out.
CONTENTS PAGE INTRODUCTION Ventilation groups Controls Terminal number in-/outputs DEVICE CONTROL Window Keyboard Programming hot keys Overview MAIN MENU Access code CLIMATE CONTROLS House status House temperature Relative or absolute temperature setting Ventilation groups Main ventilation using growth curves Heat exchanger Left/Right/Front/Middle/Rear/Recirculation/Top and Bottom Heatings Central heating...
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CONTENTS PAGE TIMERS Master timer Light timers Dosage timer Dosage curves Week programme Overview Sequential timers Nest box timer Timers Time schedules Date / Time Overview timers Alarm INFO Animal data ALARM Latest alarms house External alarms Alarm codes installation Alarm codes climate control Communication alarm Alarm codes animal weighing...
The air distribution in the house is strongly influenced by the type of air supply system. Effective ventilation controls, as are integrated in the PL-9200 poultry computer, can achieve a good air quality at animal level with a low ventilation flow rate. It speaks for itself that good climate control contributes to the animals' well-being.
Temperature controls A number of heating control functions are optionally available for every single house: House heating. ● Air inlet heating. ● Cooling. ● Humidification. ● ● Heat exchanger. Temperature monitoring ● Feed system One feed system can be installed in every individual house, the feed system can be one of the following types: ●...
DEVICE CONTROL WINDOW Column with settings and/or measurements Column with calculated and/or Title bar corrected settings Screen number Graphic (function key F3) The calculated setting may differ from the value set by the user, due to the growth curve and/or compensations. You can use the key to Time &...
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MENU KEYS (INFO, TIMERS, COUNTERS ETC.) The poultry computer has 6 fast menu keys. These fast menu keys can be used to quickly select a data category. Vets or consultants can use this key to call up additional information on animal welfare, the number of animals, the mortality, the feed intake etc., without having to go through all the menus (see page 80) Timers (standard timers, light controls etc.), see page 70 Counters (water, feed water/feed ratio etc.), see page 69...
Alarm key Hot key for alarm screen. The LED in the alarm key lights if there is an alarm on one of the controls. Here you can switch the main alarm on and off. When the main alarm is off, the LED in the alarm key will flash to indicate that the main alarm is off.
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NUMERICAL KEYS (0..9) The numerical keys can be used to enter a abcŕâćç2ABCŔÂĆÇ screen number, a value or text. You can select menu choice 10 by pressing key deféčęë3DEFÉČĘË .,1'-:+ jkl5JKL ghiîď4 Entering text mnońôöś6MNOŃÔÖŚ GHIÎĎ Numerical keys 2..9 can be used to change tuvű8TUVŰ...
OVERVIEW Column number Column Symbol Description number Column with house numbers (user number) House not in use Status main alarm (alarm relay de-energized) Main alarm is switch off Alarm in house (alarm delay time is not yet elapse) Alarm Alarm in house (alarm delay time is elapse) Main alarm is switch off Heat request in house [ NOTHING ]...
MAIN MENU If you use access codes, it is advisable to write the code down and store it somewhere safe. If you forget the access code, you can no longer change any settings. As soon as one access code is active, you can only change the setting by entering the correct access code.
CLIMATE CONTROLS HOUSE STATUS You can put the house in use or not in use, using the house status. In use The poultry computer carries out its control operation in accordance with the settings. Not in use All control, alarm and temperature monitoring functions are switched off (all flaps are closed, all timers are switched off).
Absolute : The temperature control works with absolute temperature settings. E.g. if you set the temperature to 5.0ºC, the output control operation will also be based on 5.0ºC. The temperature control works independently of the preset house temperature. VENTILATION GROUPS The number of menu options in the “Ventilation groups”...
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If the cursor is placed on and you push the confirmation key the curve for the settings concerned will be displayed. You may change the curve settings or switch off the curve. Press the cancel key to return to the previous window.
HEAT EXCHANGER The air extracted from the house is passed through the heat exchanger where the hot air flows past a heat exchanger which warms up cold outside air and then blows it into the house. 38,158m /h= 24,026m /h + 14,132m Heat exchanger: On/Off, this lets you switch the heat exchanger operation on/off.
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BASIC DIAGRAM HEAT EXCHANGER FRESH “COLD”AIR AIR STREAM TOWARDS OUTSIDE EXHAUST FAN SUPPLY AIR FAN “switch off” “switch off” IFL-10-R/M AIR STREAM IFL-10-R/M Manual control TOWARDS THE ROOM heat exchanger Heat exchange with reduction down to 25% Heat exchange with reduction down to 25% (25% of the heat exchange capacity = 5000m (25% of the heat exchange capacity = 5000m 60000...
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MANURE BELT Intake fan Band width Max. Min. Temperature setting Intake fan You can switch the intake fan On/Off here. Temperature setting This is the temperature at which the intake fan controls. If the setting is between -9.9 °C and +9.9 °C, the setting is relative to the house temperature.
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Extraction fan Extraction fan The “Extraction fan” is set in keeping with the “Intake fan”. Reduction Reduction is used to prevent too much cold air being drawn out of the house when the house temperature is low. The reduction limits the maximum ventilation of the extraction fan (the minimum ventilation of the house is decreased).
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Minimum and maximum heating You set the minimum heating capacity of the heating at “Minimum heating” and the maximum heating capacity at “Maximum heating”. Current temperature The current average intake temperature (heater temperature) is shown in this line. Current heating The heating status and the current heating capacity are shown in this line (0% = off).
LEFT/RIGHT/FRONT/MIDDLE/REAR/RECIRCULATION/TOP AND BOTTOM Bandwidth The ventilation groups Maximum “Left/Right/Front/Middle/Rear/ Recirculation/Top and Bottom” are Calculated identical as regards their settings and they are all set in a similar manner. A ventilation group can consist of a maximum of 3 separate controls (flaps). Minimum The temperature setting, bandwidth and minimum and maximum ventilation then...
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FLAP CONTROL ON THE BASIS OF VENTILATION Minimum flap The flap will never close further than the Maximum opening "Minimum flap opening" percentage setting. Maximum The flap will never open further than the flap opening "Maximum flap opening" percentage setting. Minimum Minimum Maximum...
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Cascade control Group [%] Max. 80% Hyst. Min. 5% [°C] Bandwidth control current Air inlet flap 1 87,5% 12,5% Min. Max. Group [%] D2 = air inlet flap 2 is closing Air inlet flap 2 O2 = air inlet flap 2 is opening Max.
HEATINGS CONTROLLED HEATING Bandwidth Maximum heating Relative setting Current heating Minimum House temperature [°C] Temperature Current setting temperature House temperature setting Heating You can switch the heating on or off. Temperature setting The temperature on the basis of which the heating controls is relative to the house temperature, see page 13, if a temperature of below 10.0°C is set.
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ON/OFF HEATING If the heating consists of on/off (non-modulating) heating, you can call up the operating hours of the heating. In addition to today's operating hours, the operating hours of the past 7 days and the total number of operating hours are shown as well.
CENTRAL HEATING You can set the minimum and maximum water temperatures for a certain outside temperature in the firing line screen (see firing line) You can use the minimum, maximum and stop temperatures to set the firing line. If the central heating controls on the basis of heat request, the settings “Maximum heat demand”...
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WEATHER-DEPENDENT CENTRAL HEATING CONTROL In fact, weather-dependent central heating control is nothing more than controlling the water temperature of the central heating on the basis of the outside temperature. The temperature of the heating water is determined exclusively by the current outside temperature and the preset comfort temperature. This control is used to gradually introduce heat into the house.
COOLING To prevent the humidity in the house from becoming too high due to cooling, the cooling can be switched off by the RH. ON/OFF COOLING If the cooling consists of on/off (non-modulating) cooling, you can call up the operating hours of the cooling. In addition to today's operating hours, the operating hours of the past 7 days and the total number of operating hours are shown as well.
MISCELLANEOUS CONTROLS PRESSURE CONTROL Controlling the flaps on the basis of a preset under pressure guarantees an optimum flow pattern for the incoming air. The pressure setting and the current pressure measured are used to determine the “Calc. ventilation press.”. The pressure controlled flaps are readjusted every 2 minutes (gradual control).
TEMPERATURE CONTROLS The temperature control can be adjusted as a “heating”, a “cooling” or a “Delta-T” control. This can be a controlled or a switched control, depending on the type of output. TEMPERATURE CONTROL AS HEATING If temperature control has been set as heating, the temperature control is set identically to a heating, see page 24, with the exception of the minimum heating.
CENTRAL EXHAUST Central exhaust with measuring fans in the house (AQC flap) or ECOVENT. If the central exhaust has a measuring fan, the ventilation measured is shown in the last column. Central extraction without measuring fans in the house. Controls on room average. MINIMUM VENTILATION You set the lower limit for ventilation in the “Minimum ventilation”...
TEMPERATURE MONITORING The temperature monitoring function is activated by your installer. The current measurement of each sensor is compared with the measurement of one minute ago. Is the temperature increase in that minute greater or equal than the relative limits an alarm is given. If the measurement is within the limits, the previous measurement is made equal to the current measurement and a new measurement is started.
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TEMPERATURE The animals may fall ill due to rapid temperature drops, which usually occur in the spring and autumn. To prevent these rapid temperature drops you must activate the temperature compensation. Temperature compensation will limit the house temperature corrected by the control. The “Reduce temp. compensation” setting determines the speed at which the corrected house temperature is controlled down to the preset house temperature in the event of a drop in temperature.
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At an outside temperature of 20°C the bandwidth is 4.0°C. If the outside temperature drops to 10.0°C the bandwidth is increased by 1.0°C. ΔT = Current outside temperature-bandwidth compensation starts at outside temp. = 10.0°C-20.0°C= -10.0°C Correction bandwidth = ((ΔT * Bandwidth compensation) * Bandwidth) / 100% Correction bandwidth = (-10.0°C * -2.5%/°C) * (4.0°C / 100%) = 1.0°C The corrected bandwidth is: 4.0°C + 1.0°C = 5.0°C But if the outside temperature increase to 30.0°C the bandwidth will be diminished with 1.0°C to 3.0°C (4.0°C...
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PRESSURE CONTROL The under pressure can automatically be adjusted to the current outside temperature. This results in a higher under pressure if the outside temperature is low and a lower under pressure if the outside temperature is high (cold air is heavier than warm air).
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RH compensation without RH outside air RH compensation only influences ventilation. This means that the ventilation effort will be greater if the value measured is higher than the value set for “RH compensation”. The corrected ventilation is limited by the pre-set maximum (Max.). Compensation ventilation Compensation = ((current RH –...
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Factor If 0.0 is set, this means that RH compensation does not affect the ventilation and/or the flap position. If 9.9 is set, RH compensation has a maximum effect on the ventilation and/or the flap position. Compensation Compensation ventilation/flap position Absolute: Compensation = (current RH –...
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Example: Outside temperature: 22.0°C Current house temperature 22.0°C (House temperature setting =20°C) RH compensation start: Temperature compensation: +05% Current RV: 15.7g/m RH outside air: 16.8g/m RH compensation factor: Temperature compensation: (75%-70%)*0.2°C/% = 1.0°C Corrected house temperature: 20.0°C+1.0°C=21.0°C Calculated ventilation (Min. vent.=10%, Max. vent.=100%, band width =4°C) Calculated ventilation based on the corrected house temperature: 32.5% Compensation:...
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METEO For every ventilation group, your installer can set the wind direction by which the ventilation group must be corrected. Have your installer set “none” if you do not require wind correction. In addition, the installer can set whether the influence of the wind should be relative or absolute.
GROWTH CURVES Several growth curves are available for gradual automatic adjustment of the climate in the house. A growth curve can consist of a maximum of 7 breakpoints. The current setting is determined on the basis of the growth curve, depending on the current day number.
TEMPERATURE OVERVIEW An overview of the temperature control or growth curve selected is shown. Animal weights equal to or greater than 10,000 grams are displayed in kilograms. I.e. 10,000 (grams) is shown as 10.0 (kg). Use the key to select the next/previous control, overview or sensor.
GROUPS VENTILATION If the measuring fan is switched off it no longer influences the control and alarm functions of the main ventilation group. You can only switch the ventilation alarm on/off for flaps connected to a DMS or PL-9200-POT module.
HOUSE STATUS You can put the house 'in use' or 'not in use', using the house status. You can also call up the status of the house by pressing the F2 function key. The poultry computer carries out its control operation in accordance with the settings. In use: All controls, alarms and temperature monitoring functions are switched off (all flaps are closed, Not in use:...
PL-9200; the silo data is copied via the communication loop from the PFA-9200. If a PFV- 9200 is connected to the PL-9200, only the animal data is used for dosing. Up to max. 2 silo weighers can be...
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COMPONENT NAMES You can use keys 0..9 to change the name of the components. See page 10 for further information on editing text. We recommend not setting more types of component than required. If you have more types of component than silos, and you change the component type in a silo, you also have to change the mixture, the curve settings, the silo contents and the silo assignment.
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If “Alternative components” is set to “yes”, the left-hand screen will be displayed to show that the feed computer has selected an alternative component. Press the link behind “Reset alternative comp.” to bring up the previous screen on the display. Silo mix remainder If the silo is nearly empty, the remainder in the silo will be mainly made up of salts, minerals and finely ground feed.
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Filled An overview of the last 5 times that you have entered the filling details in screen 211 “Silo contents” is shown for every individual silo. In addition to the amount, the date and time of filling are also shown. It is important that you enter these details immediately after filling (before the next feeding period).
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FEED MIXTURE CURVE Several curves are available to both gradually and automatically change the feed amounts and mixing ratios of the various types of feed. A curve can consist of a maximum of 15 breakpoints. Set the amount of feed (the number of grams per animal) to be dosed at the “Dosing curve” of the corresponding feed timer (see screens 5131 to 5136, page 75).
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STATUS FEED WEIGHING This screen shows the status of the PFB-35/70 feed weigher. You can also switch the alarm generated by the PFB-35/70 feed weigher on or off in this screen (except the communication alarm which you cannot turn off). If there is an alarm and you enter “yes”...
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Alarm feed system See al so status feed weighing. Alarm feed weigher Alarm: If you deactivate the alarm, the main alarm on the PFB-35/70 feed weigher will also be deactivated (the “alarm” LED on the PFB-35/70 feed weigher is flashing) Tare alarm: If you deactivate the tare alarm, the tare alarm on the PFB-35/70 feed weigher will be switched off (alarm code 2: AL2)
The feed weighing computer can be linked to the PL-9200 poultry computer to enable the controllers to exchange data to control the feed system. In fact, the feed weighing computer can be controlled by several PL-9200 poultry computers. This is the reason why some settings such as filling, component names etc.
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SILOS All settings which relate to the silos such as “Silo contents”, “Component names”, “Silo assignment” “Silo status” and “Filled” are copied from the PFA-9200 feed weighing computer via the communication loop. You can only change settings on the PFA-9200 feed weighing computer. Silos Silo contents Component names...
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Silo mix remainder If the silo is nearly empty, the remainder in the silo will be mainly made up of salts, minerals and finely ground feed. If the silo weight drops to below the preset value, the controller will try to mix the remainder with feed from another silo.
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Without feed mixture curves You can set the mutual dosing ratios of the different components in this screen. The percentage is calculated automatically on the basis of the ratios set. The feed mixtures of the other feed timers that have been installed can be set up and/or called up in a similar manner.
If the correct amounts have been entered in the silos, their current content can be called up. The PFS-16 feed weighing and mixing computer can be linked (as a slave) to the PL-9200 poultry computer to enable the controllers to exchange data to control the feed system.
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Silo contents For every silo it is indicated which component is in the silo and what the current silo contents are (stock or shortage). You can also enter the filled volume per silo; this is then added directly to the silo contents and the filled counter is reset to 0 automatically.
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Silo status In addition to the current silo status, this screen also shows how much feed has been dosed from the silo today. You can change the status shown (e.g. from “free” to “blocked” or vice versa). It may at least take ten seconds or more before the status is transferred to the PFB-35/70.
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Without feed mixture curves You can set the mutual dosing ratios of the different components in this screen. The percentage is calculated automatically on the basis of the ratios set. The feed mixtures of the other feed timers that have been installed can be set up and/or called up in a similar manner.
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See manual “PFS-16” for more information about the causes of the alarm. The active feeding cycle can be interrupted by setting the corresponding dosing timer on the PL-9200 to “off". Switch the relevant dosing timer “on” again after remedying the problem.
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(00m 30s), the “No weight decrease” alarm will be generated. If you deactivate the Alarm discharging active alarm, the PL-9200 will not respond to the Alarm discharging active alarm from the silo weigher anymore. The Alarm discharging active alarm on the PFS-16 silo weigher is also deactivated then .PFS-16 software version 1.36 or higher required.
Max. 2 PSW-1 silo weighers can be automatically set to 0. connected to the PL-9200 poultry computer. Silo status In addition to the current silo status, this screen also shows how much feed has been dosed from the silo today.
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The filled weight is determined automatically. If the silo contents increase by more than ● 50 kg per 30 seconds, the PL-9200 assumes that filling is taking place (the filling status is active). You cannot zero the silo contents while filling is active. If the weight has not increased anymore for 5 minutes, the filling status is cancelled.
FEED SYSTEM WITH FEED COUNTER(S) If no feed weigher has been installed but one or more feed counters have been installed, all these feed counters relate to one and the same silo, i.e. silo 1. SILOS This screen shows the current silo contents (stock or shortage).
ANIMAL WEIGHING A maximum of two scales can be connected to the PW-2. The collected data of these scales can be registered both independently and jointly. In combination with the weighing scales, types WDP-50, WDH-50 and/or WDH-100, the PW-2 animal weigher forms a poultry weighing system which is capable of calculating, registering and displaying the daily weighing results.
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SETTINGS Defining norm In order to calculate an animal's weight, the computer needs a target value, i.e. a norm weight. This norm weight can be determined in any of 5 ways: Automatic: The computer takes the average weight of the previous day at the beginning of every day. The norm weight is equal to the average weight of the previous day.
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WEIGHING PERIOD 7 days We advise not applying the “Week programme” if determination of the norm has been set to “Auto. + growth”, since the growth on the day skipped is 0 or negative. Weighing period: period in which the animals are weighed. If the “from” time is equal to the “to” time, measuring takes place all day long.
OVERVIEW Use the cursor keys to select the relevant day and press Enter. The “Overview of classes” is displayed; the number of measurements is listed for every class. The highest number is assumed to be 100%, all other values are related to this.
9200 via the communication loop, the text “Communication” is shown in the top right-hand corner of the screen. You cannot delete these counter readings on the PL-9200 itself, but only on the PFA-9200. CLEAR ALL COUNTERS All counter readings are erased, contrary to the setting “Clear counter” for the individual counters, where only the counter readings of the selected counter are erased.
HOUR COUNTER The input's status is displayed in addition to today's operating hours. Total: Total number of operating hours since the last time the counter was cleared. OVERVIEW COUNTERS If several water, feed and/or other counters have been installed, the counter readings of all identical counters (water, feed and/or other) are added together and shown in the...
TIMERS A maximum of 24 periods can be set on a timer. All times have to be consecutive times. The difference between two times must be at least 1 minute. If you use a growth curve (“growth curve schedule”) you can automatically activate another schedule, depending on the animals' age.
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FIXED TIME SCHEDULE NUMBER You cannot change the number of periods, nor the period times, locally (these settings are copies of the time schedule number setting). You can only change the number of periods and the period times in the pre-set time schedule number (in this example it is “Time schedule 1”).
LIGHT TIMERS Light timers enable a light regulation to be used, so that the lights are gradually switched on/off. A light regulation enables you to create ideal day and night conditions (dawn program). Standard light timer 100% 1. The lights are switched on at the time set at point 1 (05:00) and their intensity is driven to 20% in a time of 4 minutes ( :04).
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Light timer in combination with the master timer = link to screen 51210 Select link and press the enter key ( 100% 1 Dim time light on 2 Dim time light off 3 Off-delay time Begin If you set more than 1 period for the master timer, the “Light intensity” settings apply to all periods of the master timer.
DOSAGE TIMER The timer output of a dosing timer is linked to a counter input to enable the water and/or feed intake to be monitored. If significant variations occur, the control can generate a “dosing alarm” and stop the dosing of water or feed.
PL-9200 “feed timer”. These settings can then NO longer be changed on the feed weighing computer. Your installer can change the name of the dosing timer on the PL-9200 and the timer on the PFA-9200 or PFV- 9200 using the numerical keypad, see page 10. We advise you to assign the same names to the dosing timer on the PL-9200 and the corresponding timer on the PFA-9200 or PFV-9200 in order to avoid confusion caused by the names (e.g.
WEEK PROGRAMME You can use the “Week programme” to set the dosage timer so that it is not activated every day, but e.g. that it must be active 6 days and inactive 1 day (e.g. because 1 day a 2 days week should be without feeding).
NEST BOX TIMER The PL-9200 has a timer with On/Off times to open or lock the nest boxes. The nest box can even be opened and closed at intervals (according to a pulse-pause principle). Your installer sets the pulse-pause times, so that the nest box will open and close at the speeds you require.
TIMERS These timers are “On/Off” timers. If a master timer has been installed, you can link these timers to the master timer (slave mode timer). If the timer is not linked to the master timer, you can use time schedules (or a growth curve consisting of time schedules).
Sunday (a week total is the sum of Sunday, Saturday, Friday etc. to Monday) If the PL-9200 poultry computer is linked to a feed weighing computer, you CANNOT change the setting “First day of the week” and the setting “Beginning new day” on the PL-9200 poultry computer; these settings are copied from the feed weighing computer.
INFO You can use the “Reset min/max temp.” setting to clear the min/max measurements in all temperature listings and to fill “Today” with the current value. The Temperature, Counters and Timers, feed system and animal weighing screens are identical to menu option “Overviews”.
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OVERVIEW MUTATIONS An overview of the mortality, the number of animals unloaded (out) and the number of animals added (in) per day is shown. OVERVIEW PRESENT ANIMALS An overview of the daily remaining number of animals in the house (per group) is shown. ENTRY DATE DATA This data in this screen has to be entered at the start of new entry (a new round).
ALARM LATEST ALARMS HOUSE The last 5 alarm causes which caused the alarm relay to de-energize will be stored. The date and time of the alarm are displayed in addition to its cause. Alarm 0: The cause of the alarm that occurred the last is shown behind “Alarm 0”.
The feed counter on the PL-9200 has not been set to PFA-9200. ● ● You use valves for feeding and the timer on the PL-9200 has been set to PFA-9200 instead of to on/off. You use dosing timers and the “Counter in group” setting of one of the ●...
Since some general data such as ”First day of the week”, “Beginning new day” Multiple PFA-9200s used etc. is copied from the PFA-9200 feed weighing computer, the PL-9200 poultry computer can make use of only one PFA-9200 feed weighing computer.
Enter Yes for “Restart weigher” (this will automatically change back to “no”) and switch on the ● alarm in screen 3 again. Repeat these steps until the weigher starts. Set the status of the relevant dosing timer on the PL-9200 to On again. ● COMMUNICATION ALARM A communication alarm can only occur at: ●...
ALARM CODES FEED SYSTEM Alarm code Description The silo number has been set to 0; this is not allowed: you must always ● enter a valid silo number on an active component. The silo contents show the silo with the selected component as blocked, see ●...
SYSTEM This screen shows the device type as well as the software program version. Language: You can set the language of the screen texts here. The language in this example is set to ENG (English). You can also change the language by pressing and holding functional key F1 while simultaneously pressing the cursor key pointing to the right.
MAINTENANCE AND CHECK UP Regular maintenance and checking of the equipment are essential for its proper operation. Don’t forget to clean the ventilation system when cleaning the houses. ● To minimize the energy consumption, it is important that the fans are clean. This also applies to the flaps, measuring fan and the ventilation tube.
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