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Lütze TLM-10 Operating Instructions Manual

Train line modem
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Operating Instructions
TLM-10
Train Line Modem
Version 02

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Summary of Contents for Lütze TLM-10

  • Page 1 Operating Instructions TLM-10 Train Line Modem Version 02...
  • Page 2 Lütze Transportation GmbH Bruckwiesenstraße 17-19 D-71384 Weinstadt Tel.: +49 (0) 7151 6053-545 Fax: +49 (0) 7151 6053-6545 Sales.Transportation@luetze.de www.luetze-transportation.com...

  • Page 3: Table Of Contents

    8.2.1 Configuration example 2......................28 Connection concept C: coupling bridging and in the vehicle + redundant ......... 29 Installation....................... 30 Mounting options ........................30 9.1.1 TLM-10 for 19” (Rack) slide-in mount ..................31 9.1.2 TLM-10 Flange mount ....................... 31 Wiring............................31 Coverage ........................... 32 Grounding in general .........................
  • Page 4 ▪ TLM-10 Train Line Modem Table of Contents 10.1 Front: X1 Ethernet (M12 X-coded)..................... 34 10.2 Front: X2 Data (9-Sub-D)......................35 10.3 Front: X3 Power (M12-A)......................35 10.4 Backside F48 connector ......................36 10.5 Configuration of the switching inputs ..................36 10.5.1Switching inputs.........................
  • Page 5 TLM-10 Train Line Modem The company Lütze Transportation GmbH reserves the right to make changes to its products in the interest of technical development. These changes are not necessarily documented in each individual case. This manual is part of the device and contains important information on safety and operation.

  • Page 6: Introduction

    ▪ TLM-10 Train Line Modem Introduction Introduction This manual is part of the product TLM-10 Train Line Modem. It contains important information about the handling and safety of the following devices: Part no. Type 806600* TLM-10 10TE DC 24-110V PI...

  • Page 7: General Information

    ▪ TLM-10 Train Line Modem General information General information Symbol description 2.1.1 Safety messages This document contains safety information, which is characterized by a signal word in combination with a specific colour to indicate the warning level. The information highlights possible dangers and gives instructions on how to avoid them.

  • Page 8: Copyright

    ▪ TLM-10 Train Line Modem General information Copyright This document is intended for the operator and his staff. It is prohibited to give the content to a third party, to duplicate, exploit or impart it. The Lütze Transportation GmbH has to allow it explicit in writing.

  • Page 9: Labeling

    ▪ Keep them readable. ▪ In case of a malfunction, the part number and the serial number might be needed. Fig. 1: Example label for TLM-10 The label contains the following information: ▪ Part number ▪ Type (assembly designation/module designation) ▪...

  • Page 10: Qr Code - Product Information

    1. Scan the QR Code with a smartphone or any other device that can read and interpret QR Codes. 2. Open the standard browser with the corresponding page. 3. Choose a language. 4. Under Downloads you can download further technical documentation. Fig. 2: QR code for TLM-10...

  • Page 11: Safety

    ▪ TLM-10 Train Line Modem Safety Safety Safety notes Applicable documents ▪ Package leaflet ▪ Data sheets Risk of injury and property damage caused by non-observance of the related documents, especially the safety instructions in the respective package leaflets These operating instructions alone are not sufficient when operating the assemblies in a system.

  • Page 12: Responsibility Of The Operator

    ▪ TLM-10 Train Line Modem Safety situations. The employee does not have any technical knowledge. Experts The employee has technical education, knowledge and/or experience in the required field. The employee is capable of doing specific operations on and with the product.

  • Page 13: Reconstruction And Modifiactions Of The Product

    ▪ TLM-10 Train Line Modem Safety 3.3.1 Reconstruction and modifiactions of the product Personal injury and damage to property due to changes and modifcations to the assembly Unauthorized modifications to the product may result in electric shock or injury and may destroy the product.

  • Page 14: Product Overview

    Furthermore, the TLM-10 establishes a transparent connection between the connected network components, i.e., no presetting of a device address or IP number on the TLM-10 is required to transmit information to the target device. The numerous application options match the convenience and needs of upcoming device generations, where network-based communication will be the norm.

  • Page 15: Communication Within The Tlm Devices

    The greatest advantage of the TLM-10 is certainly the ease of installation in the vehicle, since no additional line has to be laid over the coupling. The TLM-10 uses an existing shielded cable, which is available in the train set. The familiar UIC lines for ELA (PA), intercom, IBIS, RS485 or other shielded control lines are suitable for this purpose, as are free lines, of course.

  • Page 16: Service-Friendly Updates

    TLM-10 Train Line Modem Product overview 4.3.1 Service-friendly updates The TLM-10 Train Line Modem provides service-friendly updates With the linked TLM-10, a notebook may be used to monitor and update the firmware on all TLMs. Logging into each TLM individually is not necessary.

  • Page 17: Transport And Storage

    ▪ TLM-10 Train Line Modem Transport and storage Transport and storage ▪ Product damages caused by humidity Store the devices in dry rooms between -40°C and +85°C. Make sure that the humidity is less than 75%. ▪ Product damages caused by non safely packed products Wrap the products safely for transporting to absorb possible crushes.

  • Page 18: Scope Of Delivery

    You can also find the constantly updated data sheets at www.luetze-transportation.com There, you enter either the product name in the search field. TLM-10 Train Line Modem or the product number. You can find the latest documents (e.g., operating manuals) for the product as well as additional articles and technical information.

  • Page 19: Product Description

    ▪ TLM-10 Train Line Modem Product description Product description Product variants The TLM-10 Train Line Modem is available in five variants: ▪ Plug-in 19“ (rack) ▪ Flange with foot angles ▪ Bandpass flange ▪ Bandpass plug-in ▪ Flange with PoE TLM-10 10TE DC 24-110V FM PB (Part no.
  • Page 20 ▪ TLM-10 Train Line Modem Product description TLM-10 10TE DC 24-110V FM (Part no. 806610) Without a F48 male connector on the backside and with an earthing bolt Fig. 5: Flange mounting Fig. 6: Without F48 male connector on the backside...
  • Page 21 ▪ TLM-10 Train Line Modem Product description TLM-10 10TE DC 24-110V PI (Part no. 806600) Without connector on the rear and earthing bolt Fig. 7: Plug-in Fig. 8: Without F48 male connector on the backside...
  • Page 22 ▪ TLM-10 Train Line Modem Product description TLM-10 10TE DC 24-110V PI PB (Part no. 806601) Without X3 on the front side and with F48 male connector on the backside Fig. 9: Bandpass Plug-in on the front side Fig. 10: With F48 male connector on the backside...
  • Page 23 ▪ TLM-10 Train Line Modem Product description TLM-10 10TE FM PoE (Part no. 806710) Without X3 on the front side but with PoE Fig. 11: Flange mounting with PoE Fig. 12: Without X3 on the front side...
  • Page 24 ▪ TLM-10 Train Line Modem Product description Fig. 13: Status LEDs and pins Status LED: Power, yellow Status LED: On, yellow Status LED: Ethernet Link/Act, green Status LED: TL Link /Act, green X3: M12 A-coded (power supply), male** X1: M12 X-coded (Ethernet), female**...

  • Page 25: Led Status

    ▪ TLM-10 Train Line Modem Product description LED status Fig. 14: LED status Color Status Description Power (1) yellow Module is in operation mode Not ready On (2) yellow Module is in operation mode Not ready Eth-Link/Act (3) green ETH--Link recognized...

  • Page 26: Connection Concepts

    As shown, the line train-NF of the coupling has to be connected at the Sub-D connector of the TLM-10. The installation location can be freely selected. Usually, one TLM-10 per vehicle is provided in this configuration. It is important to have a short connection to the vehicle chassis. See also chapter Grounding.

  • Page 27: Configuration Examples

    ▪ TLM-10 Train Line Modem Connection concepts 8.1.1 Configuration examples The TLMs are connected to each other by NF cable. The band-pass filters filter out disturbances. The PA is connected to the TLM via the rear-side F48 port. In this configuration example, the length between two TLMs can be a maximum of 300 m.

  • Page 28: Connection Concept B: Only Via Couplings

    Connection concepts Connection concept B: Only via couplings The data transmission via TLM-10 here is only done over the couplings. This example is used when there is already an Ethernet line in the vehicle but there is no more free space above the coupling; then, the Ethernet signal is modulated onto an existing line with the TLMs.

  • Page 29: Configuration Example 2

    ▪ TLM-10 Train Line Modem Connection concepts Errorcase for connection concept 2: “Only via the couplings“: The “TLM-Link/Act” LED must not light up, if the vehicle is not coupled. Otherwise, it is an indication of insufficient coupling between two TLM-10s within a vehicle.

  • Page 30: Connection Concept C: Coupling Bridging And In The Vehicle + Redundant

    In this configuration, 16 TLMs are provided per vehicle. The upper row consists of four TLM-10 per cab, one of which is a TLM for the clutch (nearest the coupler) and two more TLM’s for communication between the driver’s cabs. The TLMs are connected to a switch (unmanaged).

  • Page 31: Installation

    ▪ TLM-10 Train Line Modem Installation Installation The TLM has been designed and developed for use in rail vehicles. Due to the wide voltage range of 24–110V, it can be used flexibly. It can be mounted either as a slide-in version (19" rack or assembly carrier) or as a "stand alone" flange version in a housing with foot brackets.

  • Page 32: Tlm-10 For 19" (Rack) Slide-In Mount

    ▪ TLM-10 Train Line Modem Installation 9.1.1 TLM-10 for 19” (Rack) slide-in mount Fig. 22: Slide-in mount 9.1.2 TLM-10 Flange mount Fig. 23: Flange mount Screws and fasteners for flange mounting are not available as accessories. In the slide-in variant, the fastening screws are already included.

  • Page 33: Coverage

    ▪ TLM-10 Train Line Modem Installation possible to the couplings. Here e.g. the train-NF-line is suitable. ▪ The line impedance should be between 50 and 200 Ohm ▪ Shielded cables with a cross-section of 0.5 to 0.8 mm such as LIHCH 2 x 0.5 or other data cables from established manufacturers can be used, provided the cables have a capacity of ≤...
  • Page 34 ▪ TLM-10 Train Line Modem Installation If the foot bracket can be mounted to the vehicle chassis in a conductive manner over a large area, the mounting plate is not required. If reliable grounding via the foot brackets is not possible, the TLM housing can be connected to the rear grounding connection via a suitable grounding strap with the vehicle chassis.

  • Page 35: Pin Allocation

    ▪ TLM-10 Train Line Modem Pin allocation Pin allocation The power supply of the device is possible either via the front M12A connector or via the rear F48 connector. Depending on the version of the device, the unused connector is not available.

  • Page 36: Front: X2 Data (9-Sub-D)

    ▪ TLM-10 Train Line Modem Pin allocation 10.2 Front: X2 Data (9-Sub-D) Signal Trainline- TrainlineCom/Shield Trainline- Trainline+ Trainline+ Housing Shield Errorcase for connection concept 2: "Only via the couplings": The "TL-Link/Act"-LED must not light up if the vehicle is not coupled. Otherwise, this is an indication of insufficient decoupling between two TLM-10s within a vehicle.

  • Page 37: Backside F48 Connector

    ▪ TLM-10 Train Line Modem Pin allocation 10.4 Backside F48 connector This connection is not available for all variants, only for 806001 and 806611. If the switching input IN1 is not used, connect the PINs "IN1a" and "IN1b" together. Signal...

  • Page 38: 1Switching Inputs

    ▪ TLM-10 Train Line Modem Pin allocation 10.5.1 Switching inputs The switching inputs can be connected with an external or internal GND reference. Fig. 25: Switching inputs The figure shows the configuration of the switching inputs as "active low" (the default) and their wiring at the F48 connector.

  • Page 39: Tlm Configuration Tool

    TLM-10 Train Line Modem TLM Configuration Tool TLM Configuration Tool The TLM-10 can be set and configured with the Lütze configuration tool. However, this is not absolutely necessary. You can get the tool on request from the service. The contact address can...

  • Page 40: Operation

    ▪ TLM-10 Train Line Modem Operation Operation After the installation and initial operation, no further commissioning, manual adjustment, or configuration (such as setting MAC or OP addresses) is required on the TLM-10 train modem.

  • Page 41: Maintenance And Service

    ▪ TLM-10 Train Line Modem Maintenance and service Maintenance and service The system and the single modules do not require preventive maintenance. If you have any further questions regarding the product or our repair service, please contact us at: Lütze Transportation GmbH Bruckwiesenstraße17-19...

  • Page 42: Shutdown And Disposal

    ▪ TLM-10 Train Line Modem Shutdown and disposal Shutdown and disposal Observe the valid environmental regulations of your country for the final shutdown and disposal. Disassemble the device and completely dismantle it before disposal. Dispose of electric parts in line with the regulation for Waste of Electrical and Electronic Equipment (WEEE DE 65543672).

  • Page 43: Revision History

    ▪ TLM-10 Train Line Modem Revision history Revision history Version Revision Date Newly created document 06/14/2023 Exchange of drawings in chapter 01/18/2024 10.1. Front: X1 Ethernet: 06/04/2024 Pin assignment corrected; Technical changes reserved.
  • Page 44 ▪ TLM-10 Train Line Modem Appendix A Heartbeat configuration UDP Heartbeat Package Octet Source Port Dest Port Length Checksum TLM OK Line Link Status Line Link speed TX Line Link Speed RX Line Link Speed RX Firmwareversion Firmwareversion Firmwareversion Firmwareversion...

This manual is also suitable for:

Tlm-10 10te dc 24-110v piTlm-10 10te dc 24-110v pi pbTlm-10 10te dc 24-110v fmTlm-10 10te dc 24-110v fm pbTlm-10 10te fm poe

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